Device with reusable supports for packing flat articles and corresponding method
10059496 ยท 2018-08-28
Assignee
Inventors
Cpc classification
B65D71/70
PERFORMING OPERATIONS; TRANSPORTING
B65D61/00
PERFORMING OPERATIONS; TRANSPORTING
B65D63/10
PERFORMING OPERATIONS; TRANSPORTING
B65B11/00
PERFORMING OPERATIONS; TRANSPORTING
B65D81/054
PERFORMING OPERATIONS; TRANSPORTING
B65B35/50
PERFORMING OPERATIONS; TRANSPORTING
B65D71/04
PERFORMING OPERATIONS; TRANSPORTING
Y02W30/80
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65B61/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D71/70
PERFORMING OPERATIONS; TRANSPORTING
B65B35/50
PERFORMING OPERATIONS; TRANSPORTING
B65B27/08
PERFORMING OPERATIONS; TRANSPORTING
B65B11/00
PERFORMING OPERATIONS; TRANSPORTING
B65D61/00
PERFORMING OPERATIONS; TRANSPORTING
B65D71/04
PERFORMING OPERATIONS; TRANSPORTING
B65D63/10
PERFORMING OPERATIONS; TRANSPORTING
B65D71/06
PERFORMING OPERATIONS; TRANSPORTING
B65B61/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The device enables a free-standing package to be formed with an open, light structure for packing a bundle of individual flat articles placed in direct juxtaposition and aligned along a straight longitudinal axis in the direction of the thickness of the flat articles. The device includes a pair of individual rigid lateral supports which are opposite each other and which rest directly on the respective sides of the bundle. The rigidity of the flat articles in the width direction is used to form the free-standing package. In particular the device enables the longitudinal compression of the flat articles to be controlled, which is useful in the case of flat articles which have a shape memory, such as folding cartons.
Claims
1. A device for forming a free-standing package with an open, light structure capable of packing a bundle of individual flat articles, each flat article having a height, width, and thickness, which thickness is a smaller dimension than the width and thickness, the bundle being formed from several of these flat articles placed in direct juxtaposition and aligned, along a straight longitudinal axis, in the direction of the thickness of the flat articles, the bundle having a height, width, and length, the length of the bundle being in the direction of the longitudinal axis, the device including: a pair of individual rigid lateral supports, which are opposite each other and which will rest directly on the respective sides of the bundle, each lateral support comprising a main side wall positioned parallel to the longitudinal axis in the package, the main side wall comprising an outer face and an inner face, the inner face resting directly on a corresponding lateral ridge of each of the flat articles in the bundle in order to immobilize them in use in a cavity formed between the two opposite inner faces of the two lateral supports, the height and length of the cavity being at least equal to the height and length of the bundle, each lateral support also having an inner part to vertically support each of the flat articles to be placed in the cavity; and means incorporated in the free-standing package for holding the lateral supports in the packaging position against the bundle; each lateral support comprising at least an inner rim which extends along a bottom ridge of the main side wall and which borders the inner face of the main side wall, the rim constituting the inner part which will vertically support each of the flat articles, each rim forming an integral part of a monolithic piece which comprises the corresponding main side wall; and the opposite inner faces of the lateral supports of each pair are imbricately mating with one another when not in use to reduce stacking space.
2. The device according to claim 1, wherein each rim extends continuously and is positioned perpendicularly to the corresponding main side wall.
3. The device according to claim 1, wherein each lateral support comprises three inner rims which border the inner face of the main side wall, with the first rim extending along a bottom ridge of the main side wall, and the second and third rims extending along a corresponding vertical ridge on the main side wall, with the main side wall including a top ridge with no inner rim to facilitate loading of the flat articles from the top.
4. The device according to claim 3, wherein the rims situated along each vertical ridge of the main side wall of each lateral support each comprise a notch at one end, the two notches being lined up with each other so that the two lateral supports of the pair on the side of their inner faces can be interlocked when not in use.
5. The device according to claim 3, wherein the rims of each lateral support substantially have the same width.
6. The device according to claim 1, wherein the means incorporated in the free-standing package for holding the lateral supports in position against the bundle comprise a film surrounding the lateral supports.
7. The device according to claim 6, wherein the film is a stretch plastic film wrapped round in several layers, or a heat-shrink plastic film.
8. The device according to claim 6, wherein the film forms a hermetic barrier around the bundle.
9. The device according to claim 1, wherein the means incorporated in the free-standing package for holding the lateral supports in position against the bundle comprise at least one tensioned strap which rests on the outside of the lateral supports.
10. The device according to claim 9, wherein the device includes one of the following two features: two tensioned straps are used, the two straps being spaced apart; each lateral support comprises rounded outer grooves situated on the outside of the lateral supports and against which the tensioned strap(s) will rest to facilitate strapping and holding in place after strapping.
11. The device according to claim 1, wherein the device includes at least one of the following features: the main side wall of each lateral support is substantially rectangular and flat in shape; the main side wall comprises at least one opening between its inner face and outer face; the lateral supports of the pair are of identical shape; each lateral support comprises four inner rims which border the inner face of the main side wall, with the first rim extending along a bottom ridge on the main side wall, the second and third rims extending along a corresponding vertical ridge of the main side wall, and the fourth rim extending along a top ridge of the main side wall; the inner part which vertically supports each of the flat articles of at least one of the two lateral supports of the pair consists of an inner support rail placed adjacent to the inner face of the corresponding main side wall and which extends parallel to the longitudinal axis; the means incorporated in the free-standing package for holding the lateral supports in position against the bundle are situated outside the cavity formed between the two opposite inner faces of the lateral supports; the lateral supports are made of a material selected from the group comprising plastic, aluminum, and carbon fiber; the main side wall of each lateral support comprises a flat wide central part for handling the lateral support by suction pad; the main side wall of each lateral support comprises a central part with a magnet or made of a ferromagnetic material enabling the lateral support to be handled by magnetic force.
12. The device according to claim 1, wherein the lateral supports comprise a connection system for securing them, in a fixed manner, to a horizontal transversal assembly base before adding the means incorporated in the free-standing package to hold the lateral supports in the packing position against the bundle for the loading of the flat articles.
13. A free-standing package consisting of a bundle made of a set of flat articles which are substantially parallelepiped in shape and which are held in position under the effect of a compression force transmitted using two lateral supports, with each lateral support being positioned on one side and the other of the bundle and the bundle being held in position in a cavity formed between two opposite interior faces of the two lateral supports, the cavity having a height and a length that are at least equal to the height and the length of the bundle, each lateral support also having an internal part that vertically supports each of the flat articles, each lateral support further including at least an inner rim which extends along a bottom ridge of the main side wall and which borders the inner face of the main side wall, the rim constituting the inner part which vertically supports each of the flat articles and on which a portion of a bottom ridge of each of the flat articles rests in the package, each rim forming an integral part of a monolithic piece which comprises the corresponding main side wall; and the opposite inner faces of the lateral supports of each pair are imbricately mating with one another when not in use to reduce stacking space.
14. The free-standing package according to claim 13, wherein the flat articles have a shape memory.
15. The free-standing package according to claim 14, wherein the flat articles are partially compressed in the direction of their thickness inside the bundle of the free-standing package, the compression being limited so as not to affect or damage the flat articles.
16. The free-standing package according to claim 13, wherein the lateral supports are held in position by at least one of the following features: straps positioned around the lateral supports, tying strings positioned around the lateral supports, a stretch film positioned around the lateral supports, and a heat-shrink film positioned around the lateral supports.
17. The free-standing package according to claim 13, wherein the free-standing package includes at least one of the following features: the flat articles in the bundle are identical and are positioned in the same orientation or alternately in packs; the flat articles are folding cartons comprising glued panels; the flat articles are substantially parallelepiped in shape.
18. A device for forming a free-standing package with an open, light structure capable of packing a bundle of individual flat articles, each flat article having a height, width, and thickness, which thickness is a smaller dimension than the width and thickness, the bundle being formed from several of these flat articles placed in direct juxtaposition and aligned, along a straight longitudinal axis, in the direction of the thickness of the flat articles, the bundle having a height, width, and length, the length of the bundle being in the direction of the longitudinal axis, the device including: a pair of individual rigid lateral supports, which are opposite each other and which will rest directly on the respective sides of the bundle, each lateral support comprising a main side wall positioned parallel to the longitudinal axis in the package, the main side wall comprising an outer face and an inner face, the inner face resting directly on a corresponding lateral ridge of each of the flat articles in the bundle in order to immobilize them in use in a cavity formed between the two opposite inner faces of the two lateral supports, the height and length of the cavity being at least equal to the height and length of the bundle, each lateral support also having an inner part to vertically support each of the flat articles to be placed in the cavity; and means incorporated in the free-standing package for holding the lateral supports in the packaging position against the bundle; and each lateral support comprising three inner rims which border the inner face of the main side wall, with the first rim extending along a bottom ridge of the main side wall, and the second and third rims extending along a corresponding vertical ridge on the main side wall, with the main side wall including a top ridge with no inner rim to facilitate loading of the flat articles from the top.
19. The device according to claim 18, wherein the rims situated along each vertical ridge of the main side wall of each lateral support each comprise a notch at one end, the two notches being lined up with each other so that the two lateral supports of the pair on the side of their inner faces can be interlocked when not in use.
20. The device according to claim 18, wherein the rims of each lateral support substantially have the same width.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
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(33) The flat articles may be made of different materials, for example cardboard, strong compact cardboard, corrugated cardboard, semi-rigid plastic, microgrooved cardboard, etc. In addition, the fact that most of the detailed description below presents flat articles as being folding cartons, in particular boxes like that in
(34) The profile of box 100 is substantially parallelepiped in shape in
(35) The box 100, in its flat configuration, has a length, width and thickness. The length corresponds to the X axis of the device of coordinates in
(36) The box 100 has lateral ridges 102, 104. It also has a top ridge 106 and a bottom ridge 108. In this example, the top ridge 106 consists of the top ridges of the different panels forming the box 100 and the bottom ridge 108 consists of the bottom ridges of the different panels forming the box 100.
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(38) At the outlet of the equipment which manufactures the boxes 100, a number of individual boxes 100 are put together and juxtaposed so as to form a lot or pack which is called a bundle of flat articles. The boxes 100 will be transported and stored until they are used, and meanwhile they are combined into bundles to facilitate their handling and reduce their overall dimensions. The boxes 100 may be placed in the bundles according to the same orientation and/or be positioned alternately, individually or in groups.
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(40) The challenge is to maintain the natural elasticity and integrity of each box 100 between the time of its manufacture and its removal from the bundle 110, and so to avoid having to compress the boxes 100 directly in the direction of their thickness using tensioned straps but without having to place them in an outer packaging consisting of a corrugated cardboard box or a similar type of container.
(41) The approach proposed by this concept has recourse to a device which comprises a pair of rigid lateral supports 130, which can be reused and are economical, in order to create a free-standing package 120 with the bundle 110 itself.
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(43) It should be noted that the boxes 100 in the bundle 110 can be partially compressed in the direction of their thickness in order to reduce the volume. However the compression rate is controlled to be notably less than that on boxes compressed firmly by tensioned straps according to the previous methods. The compression rate of the boxes 100 inside the package 120 is chosen so that the boxes 100 retain most, if not all, of their original shape memory when they are removed from this package 120.
(44) The length and height of the lateral supports 130 are determined by the dimensions of the boxes 100 of the bundle 110, the quantity of boxes 100 per bundle, and the desired compression rate. The height of the lateral supports 130 is preferably greater than that of the boxes 100 in order to avoid the boxes exceeding them, at the top and/or the bottom, and being damaged when the packages 120 are stacked on top of each other, for example on a transport pallet or during handling.
(45) The lateral supports 130 are identical in the example illustrated, to simplify inventory management and production costs. The left lateral support 130 and right lateral support 130 are therefore identical. However, it is possible to manufacture a pair of lateral supports 130 in which the two are not identical.
(46) Since the lateral supports 130 are identical in the example described above, the following detailed description refers to the lateral support 130 in the singular.
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(48) In the example illustrated mainly in
(49) In addition, the rims 140, 142, 144, 146 firmly hold the flat articles of the bundle 110, at the top and the bottom, but also at the front and the back, when the lateral support 130 rests on the lateral side of the bundle 110. The boxes 100 of the bundle 110 are then immobilized when the package 120 is completed. The top surface of the bottom rim 140 in particular receives the bottom of the boxes 100 of the bundle 110 and supports them against the action of gravity. The rims 140, 142, 144, 146 are molded in or otherwise securely attached to the main side wall 132. It should be noted that variants of these different characteristics are possible.
(50) The vertical rims 142, 144 in the example also include opposite notches 148 at one end (in this case, the top end). These notches 148 are lined up with each other so that the empty lateral supports 130 can be interlocked to reduce the thickness of the space occupied by the pairs and so optimize the quantity that can be placed on a transport pallet after each use. Variants are nevertheless possible.
(51) The lateral support 130 is preferably manufactured in a single monolithic piece with sufficient thickness to obtain the desired maximum stacking capacity at the time of use. It may be manufactured from different materials, for example plastic, aluminum, or carbon fiber. Other materials are also possible. The choice of material is mainly determined by factors such as its cost, its rigidity, the minimum number of times the support can be reused, whether it can be recycled, and its phytosanitary properties, to name but a few.
(52) If necessary, each lateral support 130 may include a traceability element by RFID or other similar device.
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(54) As the longitudinal compression of the bundle 110 is limited by the fixed length of the lateral supports 130, a large number of means can be used to hold the lateral supports 130 in place against the bundle 110, which means will be integral to the package 120. For example, the means may be horizontal and/or vertical strapping and/or a film-wrapped package. A film may be used with or without strapping/string to form a hermetic package. The film may be stretch or shrink. Other means are also possible.
(55) Once secured the lateral supports 130 will in particular hold the weight of the boxes 100 of the bundle 110 which is inside and prevent direct contact between it and an external surface. Moreover, the boxes 100 placed in the bundle may be subjected to relatively high compression in the transversal direction, in other words along the Y axis (
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(58) As may be observed in the examples illustrated, each lateral support 130 can include rounded outer grooves 154 serving to maintain the orientation of the straps and to better distribute the tightening force in the corners of the package 120. So when tensioned straps are used, they do not exert direct force on the flat articles. Variants are also possible.
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(60) It should be noted that in
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(77) It should be noted that several other shape and configuration variants are possible. Moreover, the relative position of the side parts 202 and grooves 204 may be reversed.
(78) This detailed description and the corresponding figures are only examples. A person working in the field will be able to acknowledge that variants may be introduced which remain within the framework of the proposed concept.
REFERENCE NUMBERS
(79) 100 box/flat article 102 lateral ridge 104 lateral ridge 106 top ridge 108 bottom ridge 108A truncated lateral part 108B truncated lateral part 110 bundle 112 longitudinal axis 120 free-standing package 130 lateral support 132 main side wall 134 opening 136 cavity 140 horizontal bottom rim 142 vertical rim 144 vertical rim 146 horizontal top rim 148 notch 150 film 152 tensioned strap 154 rounded outer groove 156 inner support rail 158 hole 160 transport pallet 170 transport pallet 180 flat wide central part 190 magnetized or ferromagnetic central part 200 transversal assembly base 202 side part 204 groove