Condenser
10060658 ยท 2018-08-28
Assignee
Inventors
Cpc classification
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2339/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2339/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a condenser of stacked plate design, having a first flow channel for a refrigerant and a second flow channel for a coolant, wherein a plurality of plate elements is provided, which form channels adjacent to each other between the plate elements when the plate elements are stacked on top of each other.
Claims
1. A condenser of stacked plate design comprising a first flow channel for a refrigerant; a second flow channel for a coolant; a plurality of plate elements forming channels adjacent to each other between the plate elements when the plate elements are stacked on top of each other, wherein the first flow channel comprises a first subset of the channels, wherein the second flow channel comprises a second subset of the channels, wherein the plurality of plate elements are divided into a first region for desuperheating and condensing the vaporous refrigerant and a second region for subcooling the condensed refrigerant, wherein the first flow channel and the second flow channel flow through the first region and the second region; a receiver for storing the refrigerant, wherein the refrigerant transfer from the first region to the second region leads through the receiver, wherein the receiver is in fluid communication with the first region using a first connection element forming a fluid inlet of the receiver, wherein the first connection element comprises a tube extending from the receiver and passing through openings in the plate elements of the second region, wherein the tube opens up into a plate element of the first region on one side and the receiver on the other side, wherein a second connection element is in fluid communication with the second region as a fluid outlet of the receiver, wherein the second region forms an internal heat exchanger of stacked plate design having a third flow channel fluidically separate within condenser from the first flow channel and the second flow channel, wherein the refrigerant flows through the first flow channel and the third flow channel such that the refrigerant in the third channel cools the refrigerant in the first channel.
2. The condenser as claimed in claim 1, wherein the first connection element is a channel, and the channel leads from the first region, through the second region, to the fluid inlet of the receiver, wherein the channel is in fluid communication only with the first region of the first flow channel.
3. The condenser as claimed in claim 2, wherein the channel is a tube.
4. The condenser as claimed in claim 1, wherein the second connection element is a channel, and the channel leads from the fluid outlet of the receiver, through the first region, into the second region.
5. The condenser as claimed in claim 1, wherein the fluid inlet or fluid outlet of the second flow channel has a second tube, which is in fluid communication with a channel of the second subset of the channels of the second flow channel.
6. The condenser as claimed in claim 5, wherein the channel of the second subset of flow channels of the second flow channel is one of the last channels of the second flow channel, which lies substantially opposite the insertion side of the tube in the plate stack.
7. The condenser as claimed in claim 1, wherein the second flow channel allows flow in series, and the fluid inlet and the fluid outlet of the second flow channel are each arranged in the same end region of the plate stack.
8. The condenser as claimed in claim 1, wherein the first flow channel has a third region, which follows the second region and is used to subcool the refrigerant, wherein the third region has a third flow channel for a fluid, wherein the first and the third flow channel are configured at least partially as the internal heat exchangers of stacked plate design.
9. The condenser as claimed in claim 8, wherein the third flow channel is supplied with the refrigerant independently of the first flow channel or with a coolant independently of the second flow channel.
10. The condenser as claimed in claim 1, wherein the receiver is in fluid communication only with the first region of the first flow channel via a tube which leads through part of the plate stack and forms the fluid inlet into the receiver, and the fluid outlet of the receiver is formed by another tube, which leads through part of the plate stack and is in fluid communication only with the second region of the first flow channel.
11. The condenser as claimed in claim 1, wherein the fluid inlet or the fluid outlet of the internal heat exchanger is formed by a tube.
12. The condenser as claimed in claim 1, wherein the plates have openings with or without a rim to produce or seal off a fluid connection between adjacent channels.
13. The condenser as claimed in claim 1, wherein the tubes are passed through openings in the plate elements and are brazed to at least a subset of the plate elements.
14. The condenser as claimed claim 1, wherein the first connection element is a tube and the second connection element is a flange or vice versa.
15. The condenser as claimed in claim 1, wherein the receiver is designed to filter or dry the refrigerant.
16. The condenser as claimed in claim 1, wherein second channel in the first region has a plurality of flow paths through which the fluid flows in succession and in which the flow direction is in each case alternately reversed.
17. The condenser as claimed in claim 1, wherein second channel in the second region has a plurality of flow paths through which the fluid flows in succession and in which the flow direction is in each case alternately reversed.
18. A condenser of stacked plate design comprising a first flow channel for a refrigerant; a second flow channel for a coolant; a plurality of plate elements forming channels adjacent to each other between the plate elements when the plate elements are stacked on top of each other, wherein the first flow channel comprises a first subset of the channels, wherein the second flow channel comprises a second subset of the channels, wherein the plurality of plate elements are divided into a first region for desuperheating and condensing the vaporous refrigerant and a second region for subcooling the condensed refrigerant, wherein the first flow channel and the second flow channel flow through the first region and the second region; a receiver for storing the refrigerant, wherein a refrigerant transfer from the first region to the second region leads through the receiver, wherein the receiver is in fluid communication with the first region using a first connection element forming the fluid inlet of the receiver, wherein the first connection element comprises a tube extending from the receiver and passing through openings in the plate elements of the second region, wherein the tube opens up into a plate element of the first region on one side and the receiver on the other side, wherein the tube is in fluid communication only with the first region of the first flow channel and the receiver, wherein a second connection element is in fluid communication with the second region as a fluid outlet of the receiver, wherein the second region forms an internal heat exchanger of stacked plate design having a third flow channel fluidically separate within condenser from the first flow channel and the second flow channel, wherein the refrigerant flows through the first flow channel and the third flow channel such that the refrigerant in the third channel cools the refrigerant in the first channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained in detail below by means of illustrative embodiments with reference to the drawings. In the drawings:
(2)
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PREFERRED EMBODIMENT OF THE INVENTION
(11) Different embodiments of a condenser 1, 60, 70 of stacked plate design are shown in the following
(12) The essential advantage of construction as a condenser 1, 60, 70 of stacked plate design is that the plate elements are largely identical and only the outer connection plates and individual deflection or blocking plates installed in the stack, which deflect or block the internal flow channels, differ from the fundamentally identical shape of the plate elements. This allows low-cost and simple production.
(13) In
(14) In reality, each of these cuboidal elements consists of a multiplicity of plate elements. These plate elements are stacked on top of each other and, through a special arrangement of openings, which can have rims, form a multiplicity of individual channels, which, by virtue of the configuration of the individual plate elements, are combined into flow channels which carry either a coolant or a refrigerant.
(15) In this case, the flow channels of the coolant and the flow channels of the refrigerant are in all cases arranged adjacent to one another. In simple embodiments, it may be that channels for the refrigerant and channels for the coolant are arranged in a uniformly distributed alternating sequence. It is likewise conceivable to select a distribution of refrigerant channels to coolant channels which differs from uniform distribution. It is possible to provide for implementation of the frequency of alternation between coolant and refrigerant channels to differ from a ratio of 1:1.
(16) The flow channels of the coolant and of the refrigerant are likewise indicated only schematically in
(17) The flow channels of the refrigerant 25, 64, 73, 79 are each indicated by a dotted line. The flow channels of the coolant 26, 42, 52, 67, 76 are each indicated by a solid continuous line.
(18) The flow directions of the refrigerant and of the coolant which are shown in
(19)
(20) Arranged underneath the condenser 1 is a receiver 2, through which the refrigerant flows. The function of the receiver 2 is to store, filter and dry the refrigerant. Introducing a receiver 2 into the refrigerant circuit makes it possible to ensure a constant quantity of refrigerant in the refrigerant circuit at all times since the receiver 2 represents a compensating reservoir, thereby making it possible to compensate fluctuations in the volume of refrigerant in the refrigerant circuit.
(21) At its fluid inlet 12, the receiver 2 has a tube 5, which is passed through the subcooling region 4 and is in fluid communication with the flow channel of the refrigerant in the desuperheatinq region 3. The fluid outlet 6 of the receiver 2 is, in turn, in fluid connection with the flow channel of the refrigerant in the subcooling region 4. This ensures that all the refrigerant is passed out of the desuperheating region 3 into the receiver 2.
(22) After flowing through the receiver 2, all the refrigerant is passed back into the subcooling region 4. The receiver 2 thus represents the point of fluid transfer from the desuperheating region 3 to the subcooling region 4, especially for the refrigerant.
(23) Openings 8, 9, 10 are arranged in the upper end region of the plate stack 11 of the condenser 1. Depending on the configuration of the internal flow channels, said openings can form fluid inlets and fluid outlets. An opening 7 is likewise shown at the lower end of the plate stack 11, and this can likewise a fluid inlet or a fluid outlet, depending on the configuration of the internal flow channels.
(24)
(25) During this process, it flows, inter alia, through openings 24 arranged between the individual plate elements. After flowing through the desuperheating region 3, the refrigerant flows via the tube 5 into the receiver 2. There, it flows through the receiver 2 for the purpose of storage, filtration and drying, and then flows via the fluid outlet 6 of the receiver 2 into the subcooling region 4 of the condenser 1. After flowing through the subcooling region 4, the refrigerant flows out of the subcoolinq region 4 through the fluid outlet 23.
(26) The coolant into the desuperheating region 3 through the fluid inlet 20 in the upper end region of the condenser 1. In contrast to the refrigerant, which flows through the individual channels in series, the coolant flows through the individual channels of the desuperheating region 3 and of the subcooling region 4 in parallel. For this purpose, the coolant is passed from the top down through the plate stack 11, through internal openings 24, which lie on an approximately rectilinear imaginary extension of the fluid inlet 20 of the coolant, and is then distributed over the width of the condenser 1. After the coolant has flowed over the entire width of the condenser 1, it then flows from the bottom up through a plurality of openings 24 in the plate elements, through the fluid outlet 22 of the coolant and out of the condenser 1.
(27) Embodiment of the flow channel 26 of the coolant with parallel throughflow and the flow channel 25 of the refrigerant with serial throughflow leads to the formation in the condenser 1 of regions in which the refrigerant flows in a countercurrent with respect to the coolant but also regions in which the coolant flows in a co-current with respect to the refrigerant.
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(29) For this purpose, the coolant flows through the fluid inlet 30 in the lower region of the condenser 1 into the subcooling region 4. There, it is distributed over the width of the condenser 1 and flows upward via an internal opening into the desuperheating region 3. There, it is likewise distributed over the entire width of the condenser 1 and flows upward through a further internal opening 24 into the upper region of the desuperheating region 3 and, finally, after renewed distribution over the width of the condenser 1 flows out of the condenser 1 through the fluid outlet 31. Thus, in
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(31) For this purpose, the coolant flows through the fluid inlet 40 into the subcooling region 4 of the condenser 1. There, it is distributed both over the width of the condenser 1 and upward through an internal opening 24 into the desuperheating region 3. In the desuperheating region 3, the coolant is likewise distributed over the entire width of the condenser 1. The coolant stream in the subcooling region 4 likewise flows upward via an internal opening 24 into the desuperheating region 3, where the coolant stream from the subcooling region 4 and that from the desuperheating region 3 reunite. Together, the coolant there flows via a further internal opening 24 into the upper region of the desuperheating region 3 and is again distributed there over the entire width of the condenser 1 and, finally, flows via the fluid outlet 41 of the coolant out of the condenser 1.
(32) In this way, some of the coolant flows through the condenser 1 in parallel and some of it flows through the condenser 1 in series. There are thus regions in which the coolant flows in countercurrent with respect to the refrigerant and regions in which the coolant flows in co-current with respect to the refrigerant.
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(34) However, the coolant is not distributed over the width of the condenser 1, as in the previous figures, but is carried downward into the subcooling region 4 of the condenser 1 through openings 54 in the plate elements by a tube 53 connected to the fluid inlet 50. Only in the subcooling region 4 does the coolant leave the tube 53 and distribute itself over the width of the condenser 1.
(35) On the opposite side of the condenser 1, the coolant flows upward again through an internal opening 24 into the desuperheating region 3, where it is again distributed over the width of the condenser 1. It then flows through a further opening 24 into the upper region of the desuperheating section and, there too, is distributed over the width of the condenser 1, before it flows out of the condenser 1 via the fluid outlet 51 of the coolant.
(36) The coolant thus flows in series through all the regions of the condenser 1. The coolant which flows in flow channel 52 thus flows in countercurrent with respect to the refrigerant in flow channel 25 at all times.
(37)
(38) The coolant flows into the condenser 60 through a fluid inlet 65 on the upper side of the plate stack 68 of the condenser 60. There, it is distributed at a low level over the desuperheating region 3 through an internal opening 24 and is then distributed over the width of the condenser 60 before it flows upward out of the condenser 60 again through openings 24 and the fluid outlet 66.
(39) In
(40) The coolant does not flow through the region 61 which forms the internal heat exchanger. Instead, the internal heat exchanger 61 has a third flow channel 64, through which the refrigerant likewise flows. For this purpose, the refrigerant flows through a fluid inlet 62 into the internal heat exchanger 61 and is distributed there over the width of the condenser 60, before it flows out of the condenser 60 via the fluid outlet 63. In the internal heat exchanger 61, the refrigerant in flow channel 64 and the refrigerant in flow channel 25 are in countercurrent with respect to one another. In this way, a higher heat transfer can be achieved between the two flow channels 64, 25.
(41) The refrigerant which flows through flow channel 64 of the internal heat exchanger 61 comes from the same refrigerant circuit as the refrigerant in flow channel 25. The refrigerant in flow channel 64 differs from the refrigerant in flow channel 25 essentially in the temperature thereof. Since the aim is to further cool the refrigerant in flow channel 25 within the internal heat exchanger 61, the refrigerant in flow channel 64 has a lower temperature, thereby enabling further heat to be withdrawn from the refrigerant in flow channel 25.
(42) The embodiment shown in
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(44) A coolant flows through the upper region of the condenser 70, which consists of the desuperheating region 80 and the subcooling region 81, in a manner corresponding to the throughflow already shown for the coolant in
(45) The refrigerant flows into the desuperheating region 80 through a fluid inlet 71 and flows through the desuperheating region 80 in series. The refrigerant then flows directly from the desuperheating region 80, via a tube 84 leading through the subcooling region 81 and the internal heat exchanger 82, into the receiver 2. From the receiver 2, the refrigerant flows back via tube 83 into the subcooling region 81 and is distributed there over the width of the condenser 70. It then flows through an internal opening from the subcooling region 81 into the internal heat exchanger 82, situated under said region, and flows through the individual channels of the internal heat exchanger 82, likewise in series, before it flows out of the internal heat exchanger 82 via the fluid outlet 72 and out of the condenser 70.
(46) A refrigerant furthermore flows through the internal heat exchanger 82. For this purpose, a refrigerant flows via a fluid inlet 77, which can be designed as a tube 85, into the internal heat exchanger 82. There, it is distributed over the width of the internal heat exchanger 82 and flows through an internal opening into the upper region of the internal heat exchanger 82. There, it is likewise again distributed over the width of the condenser 70 and, finally, flows via a tube 86, which leads through the lower region of the internal heat exchanger 82, out of the condenser 70. Tube 86 thus also forms the fluid outlet 78 of the flow channel 79 of the refrigerant.
(47) The positions of the fluid inlets and fluid outlets shown in
(48) The condensers 1, 60, 70 can furthermore be produced selectively from a combination of a desuperheating region 3, 80, a subcoolinq region 4, 81 and an internal heat exchanger 61, 32. Here, optimum configurations which all have a simple construction consisting of individual plate elements and are thus very flexible in construction can be produced, depending on the intended use.
(49) The tubes shown in
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(51) The principal function of the connection element shown in
(52) As already described, tube 90 passes through at least one of the plate elements of the condensers 1, 60. In
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(54) The principal function of the connection element in
(55) The fluid inlets and fluid outlets shown in