Stratified scavenging two-stroke internal combustion engine and carburetor thereof
10060392 ยท 2018-08-28
Assignee
Inventors
Cpc classification
F02M35/10262
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M69/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/1017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10196
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A carburetor achieves better emission characteristics while improving a combustion state by increasing a delivery ratio of a stratified scavenging engine and reducing intake resistance. No dividing wall is provided between a throttle valve 204 and a choke valve 242, and a gap 244 between the valves 204 and 242 is opened. Intake air in both of an upper region and a lower region of the choke valve 242 flows into an air-fuel mixture passage 246 in a lower region of the fully-open throttle valve 204. A main nozzle 202 is arranged so as to be inclined toward the throttle valve 204.
Claims
1. A stratified scavenging two-stroke internal combustion engine comprising: a piston valve-type engine body; a carburetor being interposed between the engine body and an air cleaner; an intake member connecting the carburetor and the engine body, the intake member including a fresh air passage and an air-fuel mixture passage, and the air-fuel mixture passage is capable of communicating with a crankcase of the engine body; wherein the carburetor includes an intake air passage receiving air filtered by the air cleaner, a throttle valve that is arranged in the carburetor and is composed of a plate butterfly valve, and a main nozzle or a main port discharging fuel toward a plate surface of the throttle valve in a fully-open state, wherein the engine body includes a scavenging passage that feeds an air-fuel mixture in the crankcase to a combustion chamber to perform scavenging, an air port that receives fresh air from the fresh air passage, a piston groove that is provided in a peripheral surface of a piston so as to fill an upper portion of the scavenging passage with the fresh air from the air port, and an air-mixture port that communicates the air-fuel mixture passage with the crankcase characterized in that an upstream side of the throttle valve is composed of an open space with no dividing wall, in the carburetor, an opening timing of the air-fuel mixture port is set to be earlier than a timing at which the air port and the scavenging passage communicate with each other via the piston groove, wherein the crankcase starts to be charged with the air-fuel mixture from the air-fuel mixture passage before the timing at which the upper portion of the scavenging passage starts to be charged with the fresh air through the piston groove and the scavenging passage communicating with each other during an upstroke of the piston, whereby a whole amount of the fuel discharged from the main nozzle or the main port flows into the air-fuel mixture passage in the fully-open state of the throttle valve and that, once released into the air-fuel mixture passage, the whole amount of the fuel discharged from the main nozzle or the main port stays in the air-fuel mixture passage until introduced into the crankcase during the upstroke of the piston, wherein the carburetor includes no venturi portion on an upstream side of the throttle valve, and no air valve on an upstream side of the throttle valve for adjusting a quantity of the fuel to the intake air passage through the main nozzle or the main port, wherein the fuel is discharged obliquely and toward a downstream side of the carburetor from the main nozzle or the main port.
2. The stratified scavenging two-stroke internal combustion engine of claim 1, wherein the main nozzle is arranged so as to be inclined toward a downstream side of the carburetor.
3. The stratified scavenging two-stroke internal combustion engine of claim 1, wherein a discharge port of the main nozzle is located at a position not interfering with a rotation locus of an outer end edge of the throttle valve, and adjacent to the rotation locus.
4. The stratified scavenging two-stroke internal combustion engine of claim 1, a distance between a shaft of the throttle valve and a downstream-side end surface of the carburetor is or less of a radius of the throttle valve in plan view.
5. The stratified scavenging two-stroke internal combustion engine of claim 1, wherein the main port opens in a top portion of a local bulge that projects from a wall surface defining the intake air passage.
6. The stratified scavenging two-stroke internal combustion engine of claim 1, further comprising a flow rectifying element arranged adjacent to and immediately upstream of the main nozzle or the main port for rectifying a flow of intake air passing through the main nozzle or the main port.
7. The stratified scavenging two-stroke internal combustion engine of claim 1, further comprising a choke valve that is arranged upstream of the throttle valve and is composed of a butterfly valve, wherein an interval between the choke valve and the throttle valve is an open space with no dividing wall.
8. The stratified scavenging two-stroke internal combustion engine of claim 7, wherein intake air flowing through an upper region of the choke valve flows into a lower region of the throttle valve through the open space between the choke valve and the throttle valve, and the fuel discharged from the main nozzle or the main port is directed toward a position P where first intake air flowing into the lower region of the throttle valve through the open space joins second intake air flowing through a lower region of the choke valve, or a downstream side of the position.
9. The stratified scavenging two-stroke internal combustion engine of claim 7, wherein the choke valve and the throttle valve are arranged close to each other up to a position where the choke valve and the throttle valve do not interfere with each other, and a distance between a shaft of the choke valve and a shaft of the throttle valve is equal to a value obtained by adding a radius of the choke valve and a radius of the throttle valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PRESENT INVENTION
(22) In the following, a carburetor according to the present invention will be described based on the accompanying drawings.
(23)
(24) An outline of the stratified scavenging two-stroke engine is as follows. The stratified scavenging two-stroke engine includes a scavenging passage that communicates with a crankcase and a combustion chamber similarly to a general two-stroke engine. The crankcase is filled with an air-fuel mixture. The air-fuel mixture in the crankcase is introduced into the combustion chamber through the scavenging passage. The stratified scavenging two-stroke engine is characterized in that leading air containing no fuel component is introduced into the combustion chamber immediately before the air-fuel mixture in the crankcase is introduced into the combustion chamber in a scavenging stroke, that is, at an initial stage of the scavenging stroke.
(25) Referring to
(26) The intake member 12 is a member that connects the carburetor 2 and the engine body, and that constitutes an intake passage. The intake member 12 may be composed of a single member that is continuous in a longitudinal direction, or may be composed of a plurality of members.
(27) The intake air passage 4 may include a venturi portion similarly to the conventional carburetor, or may not include the venturi portion as in an embodiment described later. In a case in which the intake air passage 4 includes a venturi portion having a conventional height, it is preferable to suppress an entire projecting height by inclining a main nozzle toward a downstream side of the flow direction.
(28) A main port 14 is arranged immediately upstream of the throttle valve 6 so as to face the intake air passage 4. The main port 14 preferably opens obliquely toward the downward side of the flow direction of the intake air. It is also preferable to form a small bulge 15 on a wall surface of the intake air passage 4, and locate the opening of the main port 14 in the vicinity of a top portion of the local small bulge 15 as shown in the drawings.
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(31) Reference character D2 in
(32) The gap 18 between the partially-open throttle valve 6 and the dividing wall 12a of the intake member 12 can be decreased by the arrangement of the throttle valve shaft 6a. In other words, a degree of separation between the air-fuel mixture and fresh air in the partial operation can be controlled by a size of the relatively small gap 18. The distance D2 between the throttle valve shaft 6a and the downstream end of the intake air passage 4 may be determined so as to set the degree of separation in the partial operation to a desired value.
(33) It goes without saying that the technical concept of setting the distance D2 to a small value is not limited to the embodiment of the present invention, and can be also widely and generally applied to the stratified scavenging two-stroke internal combustion engine.
(34) Of course, an arrangement position of the main port 14 may be set to a position at which the main port 14 can work similarly to the conventional carburetor in an idle range, a partial range, and a high-speed range. To be more specific, the arrangement position of the main port 14 is set to a position satisfying the following conditions. (1) Fuel is discharged from the main port 14 in the partial operation and the high-speed operation. (2) No fuel is discharged from the main port 14 in an idle operation. The conditions (1) and (2) are the same as those of the conventional carburetor.
(35) As for the dividing wall 12a of the intake member 12, a step portion 12b is formed at an upstream end portion of the dividing wall 12a. When the throttle valve 6 is seated in the step portion 12b, the throttle valve 6 comes into a fully-open state.
(36) As a modification of the dividing wall 12a, the dividing wall 12a without the step portion 12b may extend to an upstream end of the intake member 12 as shown in
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(38) While the carburetor 2 shown in
(39) A length and the inclination angle of the main nozzle 24 are set based on a condition that the main nozzle 24 does not interfere with the swinging throttle valve 6. In consideration of an angle at which a work of press-fitting the main nozzle 24 into a hole in the wall surface defining the intake air passage 4 can be performed with no difficulty when the carburetor 22 is produced, the inclination angle of the main nozzle 24 is set to an angle smaller than the angle at which the main nozzle 24 can be press-fitted, and an angle at which the fuel is stably discharged from the main nozzle 24. The inclination angle is specifically 0 to 50, preferably 10 to 40, and most preferably 10 to 35.
(40) In the above carburetor disclosed in U.S. Pat. No. 7,201,120 B2, the inclination angle of the main nozzle is larger than 30.
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(43) From
(44) An arrow in
(45) The main nozzle 24 is positioned immediately upstream of the throttle valve 6. The main nozzle 24 is arranged between the throttle valve 6 and the choke valve 32 arranged adjacent to each other.
(46) The main nozzle 24 located immediately upstream of the throttle valve 6 is positioned so as to be inclined. In the embodiment, the inclination angle of the main nozzle 24 is 25. The main nozzle 24 is inclined in a direction in which a distal end thereof separates from a plate surface of the choke valve 32 in a fully-open state, and is directed toward a plate surface of the throttle valve 6 in a fully-open state. Because of the configuration, a dividing wall between the throttle valve 6 and the choke valve 32 becomes unnecessary. That is, it is possible to prevent the fuel discharged from the main nozzle 24 from entering the fresh air passage from the upstream side of the throttle valve 6 even when the dividing wall is not provided upstream of the throttle valve 6.
(47) A downstream-side end surface 30a of the carburetor 30 is located adjacent to the shaft 6a of the throttle valve 6. Similarly, an upstream-side end surface 30b of the carburetor 30 is located adjacent to the shaft 32a of the choke valve 32.
(48) The carburetor 30 of the embodiment of the above configuration has a smaller length dimension L1 in the flow direction of the intake air than that in the conventional carburetor 100 (
(49) Reasons why the dimension L1 can be made smaller are as follows. (1) The venturi portion 104 (
(50) In the carburetor 30 of the embodiment, the venturi portion 104 (
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(53) As described above, the venturi portion 104 is an essential element in the conventional carburetor 100 (
(54) The inventors of the this application have verified that the venturi portion that has been conventionally considered as essential is not essential in the carburetor applied to the stratified scavenging engine. Based on the verification result, the carburetor 30 of the embodiment does not include the venturi portion. Accordingly, a degree of freedom regarding the arrangement position of the main port 14 or the main nozzle 24 is higher than that of the prior art. In other words, a distance between the throttle valve 6 and the main port 14 or the main nozzle 24 can be set to be small.
(55) Also, since the main nozzle 24 can be positioned immediately upstream of the throttle valve 6, it is not necessary to set the inclination angle of the main nozzle 24 to be large in order to direct the fuel discharged from the main nozzle 24 toward the plate surface of the fully-open throttle valve 6. The inclination angle of the main nozzle 24 can be set to an angle that has already been actually produced. In the embodiment, the inclination angle is 25.
(56) Referring to
(57) As is well understood from
(58) Referring to
(59) Referring to
(60) When the distance D2 between the throttle valve shaft 6a and the downstream-side end surface 30a adjacent thereto is or less of the radius of the throttle valve 6, a gas flow passing through the gap G can be considered as almost zero. In the embodiment, the throttle valve shaft 6a is arranged at a position of 3.2 mm from the downstream-side end surface 30a. The numeric value of 3.2 mm is smaller than of the radius of the throttle valve 6. Accordingly, the gas flow through the gap G can be ignored in the high-speed operation, that is, when the throttle valve 6 is in a fully-open state. The degree of separation between the air-fuel mixture and the fresh air can be thereby increased.
(61) That is, in accordance with the carburetor 30 of the embodiment, by decreasing the distance D2 between the downstream-side end surface 30a and the throttle valve shaft 6a, it is possible to eliminate the necessity for extending the dividing wall 12a of the intake member 12 in order to fill the gaps G, and it is thereby possible to provide the simple and compact carburetor for the stratified scavenging engine.
(62) The present invention has been specifically described above. The present invention includes various specific aspects and modifications included in the invention defined by the claims.
(63) The flow rectifying element 36 may be formed by raising a portion of the wall surface defining the intake air passage 4. The flow rectifying element 36 may be formed by building up a portion of the wall surface defining the intake air passage 4. The flow rectifying element 36 may be formed by a member integrated with the main nozzle 24.
(64) Of course, the flow rectifying element 36 may be also provided immediately upstream of the main port 14 described with reference to
(65) Preferred arrangement of the main nozzle 202 is described by using the carburetor 240 including the throttle valve 204 and the choke valve 242 as an example with reference to
(66) Referring to
(67) The same applies to the carburetor that employs the main port instead of the main nozzle 202.
REFERENCE SIGNS LIST
(68) 2 One specific example of a carburetor according to the present invention 4 Intake air passage 6 Throttle valve 6a Throttle valve shaft 12 Intake member 12a Dividing wall of the intake member 14 Main port 16 Air-fuel mixture passage 18 Gap between the throttle valve in a partially-open state and the dividing wall 20 Fresh air passage 22 Another specific example of the carburetor according to the present invention 24 Main nozzle Inclination angle of the main nozzle 30 Carburetor of Embodiment 32 Choke valve 32a Choke valve shaft L1 Length dimension from an upstream end to a downstream end of the carburetor D1 Center distance between the throttle valve shaft and the choke valve shaft 36 Flow rectifying element