Remote actuator device for valve control knob on a tank
10060547 ยท 2018-08-28
Assignee
Inventors
Cpc classification
F16K31/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/465
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/8225
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K31/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/8242
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7043
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G05G1/08
PHYSICS
F16K31/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A remote actuator device for a valve control knob on a tank (e.g., storage tank) and related method of use are disclosed. The remote actuator devices disclosed may be used to turn the valve control knob on a tank.
Claims
1. A remote actuator device for a valve control knob on a tank, the remote actuator device comprising: a rotatable valve cap, wherein an outward-facing portion of the valve cap forms a mating member for coupling with the valve control knob, and wherein the valve cap comprises a first gear structure; a control device, wherein the control device comprises a rotatable member; and a flexible drive shaft; wherein the flexible drive shaft comprises a first end and a second end; wherein the flexible drive shaft is selected from the group consisting of a wire, a cable, a spring and a coil; wherein a first pinion member is directly coupled to the first end of the flexible drive shaft; wherein the first pinion member is configured to engage the first gear structure; wherein the control device is mechanically coupled to the second end of the drive shaft; and wherein actuation by the rotatable member generates a rotation of the valve cap that is capable of turning the valve control knob.
2. The remote actuator device of claim 1, wherein actuation by the rotatable member generates a rotation of the drive shaft and the first pinion member.
3. The remote actuator device of claim 2, wherein rotation of the first pinion member generates rotation of the first gear structure.
4. The remote actuator device of claim 1, further comprising a visual indicator coupled to the rotatable member; wherein the visual indicator is configured to provide a first visual indication when the valve control knob is in a closed position and a second visual indication different from the first visual indication when the valve control knob is in an open position.
5. A remote actuator device for a valve control knob on a tank, the remote actuator device comprising: a valve cap connector, wherein the valve cap connector forms a mating member for coupling with the valve control knob; a rotatable valve cap, wherein an outward-facing portion of the valve cap is configured to couple to the valve cap connector, and wherein the rotatable valve cap comprises a first gear structure; a control device, wherein the control device comprises a rotatable member; and a flexible drive shaft; wherein the flexible drive shaft comprises a first end and a second end; wherein the flexible drive shaft is selected from the group consisting of a wire, a cable, a spring and a coil; wherein a first pinion member is directly coupled to the first end of the drive shaft; wherein the first pinion member is configured to engage the first gear structure; wherein the control device is mechanically coupled to the second end of the drive shaft; and wherein actuation by the rotatable member generates a rotation of the valve cap and the valve cap connector that is capable of turning the valve control knob.
6. The remote actuator device of claim 5, wherein actuation by the rotatable member generates a rotation of the drive shaft and the first pinion member.
7. The remote actuator device of claim 6, wherein rotation of the first pinion member generates rotation of the first gear structure.
8. The remote actuator device of claim 5, further comprising a visual indicator coupled to the rotatable member; wherein the visual indicator is configured to provide a first visual indication when the valve control knob is in a closed position and a second visual indication different from the first visual indication when the valve control knob is in an open position.
9. The remote actuator device of claim 5, wherein a second pinion member is directly coupled to the second end of the drive shaft, wherein the control device comprises a second gear structure coupled to the rotatable member, wherein the second gear structure is configured to engage the second pinion member, and wherein actuation by the rotatable member generates a rotation of the first and second gear structures.
10. The remote actuator device of claim 5, further comprising one or more attachment mechanisms coupled to a housing.
11. A remote actuator device for a valve control knob on a tank, the remote actuator device comprising: a valve cap connector, wherein the valve cap connector forms a mating member for coupling with the valve control knob; a rotatable valve cap, wherein an outward-facing portion of the valve cap is configured to couple to the valve cap connector, and wherein the valve cap comprises a first gear structure; a flexible drive shaft comprising a first end and a second end, wherein a first pinion member is directly coupled to the first end of the drive shaft and a second pinion member is directly coupled to the second end of the drive shaft, wherein the first pinion member is configured to engage the first gear structure, and wherein the flexible drive shaft is selected from the group consisting of a wire, a cable, a spring and a coil; and a control device, wherein the control device comprises a rotatable member and a second gear structure coupled to the rotatable member, wherein the second gear structure is configured to engage the second pinion member, and wherein actuation by the rotatable member generates a rotation of the first and second gear structures, the rotatable valve cap and the valve cap connector that is capable of turning the valve control knob.
12. The remote actuator device of claim 11, further comprising a visual indicator coupled to the rotatable member; wherein the visual indicator is configured to provide a first visual indication when the valve control knob is in a closed position and a second visual indication different from the first visual indication when the valve control knob is in an open position.
13. A method of turning the valve control knob using the device of claim 11.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other characteristics of the present invention will be more fully understood by reference to the following detailed description in conjunction with the attached drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(20) An illustrative embodiment described herein relates to a remote actuator device for actuating a valve control knob on a tank (e.g., a storage tank). The remote actuator device generally includes two ends, one of which comprises a sheave and a second of which comprises a rotating member coupled to a control device. The sheave is sized and dimensioned to be placed on the valve control knob of the tank (e.g., storage tank), and the control device is configured to be placed (e.g., mounted) to a convenient location distal to the sheave, e.g., at a location remote from the valve control knob of the tank (e.g., storage tank). The rotating member and the sheave are coupled by a looped drive element, such that the control device can be used to actuate turning motion of the valve control knob from the remote position of the control device.
(21) For example, in embodiments where the remote actuator device is used for remotely turning the valve control knob of a fuel tank (e.g., a propane tank), the control device can be placed on the front face of a gas grill at an easily accessible location. This allows the operator or owner of the grill to easily turn the valve control knob of the fuel tank (e.g., propane tank) without having to bend over and reach down to the valve control knob.
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(24) The rotatable member 20 and the sheave 12 are coupled to one another by a looped drive element 28. More specifically, the looped drive element 28 is situated around the rotatable member 20 and in the recess 18 of the sheave 12. As a few non-limiting examples, the looped drive element 28 can be a band, a belt, a rope, a cable, a wire, a chain, or any other suitable looped drive element capable of generating rotation in the sheave 12 based on actuated rotation of the rotatable member 20. In the example embodiment of
(25) A control device 30 is coupled to the rotatable member 20 for actuating rotational motion of the rotatable member 20, and thus also of the sheave 12. As one non-limiting example, the control device 30 can be a rotatable knob or handle coupled to rotatable member 20 by a shaft 32, such that rotation of the control device 30 causes the rotatable member 20 to turn. The control device 30 thus can be used to actuate rotational motion of the sheave 12 despite being placed at a position distal to the sheave 12.
(26) The sheave 12 is configured to securely couple with a valve control knob of a tank (e.g., a storage tank).
(27) Accordingly, to enable coupling between the valve control knob 42 and the remote actuator device 10, an outward-facing (e.g., downward facing, in the orientation of
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(29) One of skill in the art will appreciate that the particular design depicted in
(30) For instance,
(31) According to further embodiments, some or all of the remote actuator device 10 can be enclosed in one or more housing elements. For example,
(32) The cover 52 can couple with a first end of a flexible, tubular housing member 58, e.g., via a connection piece 60. As just one non-limiting example, the tubular housing member 58 can be a hose with a nozzle and the connection piece 60 can be a threaded channel affixed to the cover 52 for receiving the nozzle on the hose. A second end of the tubular housing member 58 can couple with a housing 62 containing the rotatable member 20, e.g., via a second connection piece 64. In the example embodiment of
(33) In addition, in some further embodiments, the housing 62 includes a battery compartment (not shown) for receiving a battery and an LED light or other light source (not shown) that is powered by the battery. The LED light or other light source can be included for the purpose of alerting an operator of the grill whether the valve 36 is in an open or closed position. Accordingly, one or more detection mechanisms (e.g., flow sensors, pressure sensors, etc.) can be included for determining whether the valve 36 is in an open or a closed position. The one or more detection mechanisms (not shown) can be coupled to the LED light or other light source, e.g., in such a way that the one or more detection mechanisms control the LED light or other light source. For example, using one or more circuit elements (e.g., a switch, etc.), the LED light or other light source can be turned off if the one or more detection mechanisms detect that the valve 36 is in a closed position and the LED light or other light source can be turned on if the one or more detection mechanisms detect that the valve 36 is in an open position, as would be appreciated by one of skill in the art upon reading the present specification.
(34) As depicted in
(35) The remote actuator device 10 further can include a clamp for securing the sheave 12 to the valve control knob 42. For example,
(36) In the example embodiment of
(37) The upper flange 14, the lower flange 16, and the stem 56 generally can all be one single continuous piece of material (e.g., plastic, metal, and the like). Alternatively, one or more of these pieces can be manufactured separately and adjoined during construction of the remote actuator device 10 (e.g., by adhesives, fasteners, and the like). The cap 54 can be formed of any suitable (e.g., low-friction) material, including plastic, metal, and the like. The cover 52 for the sheave 12 and the housing 62 containing the rotatable member 20 can be any suitable material (e.g., plastic, rubber, metal, and the like). The tubular housing member 58 and/or the divider 70 can be formed of a durable, low-friction material, such as polytetrafluoroethylene. Alternatively or additionally to utilizing a low-friction material, the tubular housing member 58 and/or divider can include a fluoropolymer coating on any inward-facing surfaces that may come into contact with the looped drive element 28.
(38) It should be understood that the remote actuator devices disclosed herein are not limited to, for example, those devices relying on a loop drive element to rotate a valve control knob of a tank. Rather, rotation of the valve control knob may be accomplished by any means known to those skilled in the art. The example embodiment shown in
(39) While
(40) An exploded view of the remote actuator device shown in
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(42) The control device further comprises a knob 113, which is fixedly coupled to the rotatable member (not shown). In certain embodiments, the devices disclosed herein are actuated by actuating (e.g., turning or rotating) knob 113 to cause a rotation of the rotatable member and the drive shaft that is capable of tuning the valve control knob of the tank.
(43) In some embodiments, the remote actuator devices disclosed herein further comprise one or more attachment means to enable the housing to be attached to, for example, a grill. For example, as illustrated in
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(46) The remote actuator devices disclosed herein may be configured to retrofit a grill or alternatively a grill may be manufactured to include such remote actuator devices. Accordingly, in certain embodiments where the remote actuator device comprises a drive shaft, the drive shaft is flexible (e.g., to facilitate passage of the drive shaft through narrow spaces, gaps, apertures or openings that are behind or underneath a grill). For example, the drive shaft may be selected from the group consisting of a wire, a cable, a spring and a coil.
(47) Also provided herein are methods of turning a valve control knob on a tank. Such methods comprise a step of providing a device of the present invention, installing or otherwise configuring such device on a tank and actuating the device to generate a rotation of the valve cap that is capable of turning the valve control knob on the tank.
(48) In the example embodiments of
(49) The illustrative embodiments provided herein offer numerous benefits. For example, using the remote actuator devices disclosed herein, owners and operators of gas grills (e.g., which utilize fuel from a propane tank) can more easily turn on and off the propane tank (or other fuel tank) remotely, without having to bend down or reach around or inside an internal cabinet section of the gas grill housing the propane tank (or other fuel tank). Additionally, in embodiments providing a visual indicator (e.g., visual indicator 112 or a color, LED light or other light source situated on the housing) at a visible location, the visual indicator (e.g., an LED light or other color or light source) can provide users of the grill with the convenience of knowing with greater certainty that the valve 36 is in an open position or a closed position. This can help reduce doubt in the mind of the user and/or assist in reducing risk of gas leakage when the grill is not in use, thereby reducing the risk of grill fires.
(50) One of skill in the art will appreciate numerous other benefits and usages upon reading the present specification. Numerous modifications and alternative embodiments of the present invention will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the best mode for carrying out the present invention. Details of the structure may vary substantially without departing from the spirit of the present invention, and exclusive use of all modifications that come within the scope of the appended claims is reserved. It is intended that the present invention be limited only to the extent required by the appended claims and the applicable rules of law.
(51) It is also to be understood that the following claims are to cover all generic and specific features of the invention described herein, and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.