Abstract
A wall component for receiving associated alignment clips is illustrated and described. The wall component comprises a molding strip, an array of mounting studs, and a molding frame that is inserted between a pair of wall panels. More specifically, the mounting studs are affixed to an inner surface of the molding strip and inserted through the wall panel where they are secured to the molding frame. A gap is formed between the inner surface of the molding strip and an outer surface of the wall panel for receiving associated alignment clips. The alignment clips are releasably secured to the wall component by interlocking with the mounting studs in the clip receiving gap and/or wedging the gap. The alignment clips may be affixed along an abutment edge of the wall segment or to associated model pieces. Model pieces may also be laterally slidable with respect to their associated alignment clips.
Claims
1. A model building kit, comprising: (1) a wall panel having an inner surface, an outer surface, an abutment edge, and a wall panel slot; a wall segment alignment clip affixed to the wall panel along the abutment edge; a molding frame having a central stopping strip and a lateral perimeter strip including a lateral slot, the molding frame affixed to the inner surface of the wall panel so that the lateral slot is aligned with the wall panel slot; and a molding strip having at least one mounting stud extending therefrom, the mounting stud being inserted through the aligned wall panel slot and lateral slot and abutting the central stopping strip such that a clip receiving gap is formed between the molding strip and the outer surface of the wall panel; and (2) one or more model pieces having a backside and a corner, each model piece comprising: a model piece slot in the backside of the model piece; a model piece alignment clip operatively engaged to the model piece slot; a recessed area along the model piece slot configured to keep the model piece alignment clip flush with the backside of the model piece; and a notch disposed in the corner of the model piece configured to fit around an adjacent molding strip.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) FIG. 1 illustrates a perspective view in accordance with an embodiment of the invention.
(2) FIG. 2 illustrates a perspective view in accordance with an embodiment of the invention.
(3) FIG. 3A illustrates a perspective view in accordance with an embodiment of the invention.
(4) FIG. 3B illustrates an exploded perspective view in accordance with an embodiment of the invention.
(5) FIG. 3C illustrates a top view of a molding frame in accordance with an embodiment of the invention.
(6) FIG. 4 illustrates a perspective view in accordance with an embodiment of the invention.
(7) FIG. 5A illustrates an assembly step in accordance with an embodiment of the invention.
(8) FIG. 5B illustrates an assembly step in accordance with an embodiment of the invention.
(9) FIG. 5C illustrates an assembly step in accordance with an embodiment of the invention.
(10) FIG. 5D illustrates an assembly step in accordance with an embodiment of the invention.
(11) FIG. 6A illustrates a perspective view of an assembly step in accordance with an embodiment of the invention.
(12) FIG. 6B illustrates a perspective view in accordance with an embodiment of the invention.
(13) FIG. 7A illustrates a front perspective view of a model piece in accordance with an embodiment of the invention.
(14) FIG. 7B illustrates a rear perspective view of a model piece in accordance with an embodiment of the invention.
(15) FIG. 7C illustrates a perspective of a securing cap and model piece alignment clip in accordance with an embodiment of the invention.
(16) FIG. 7D illustrates a rear perspective view of a model piece and model piece alignment clip in accordance with an embodiment of the invention.
(17) FIG. 7E illustrates a side elevation view of a model piece and model piece alignment clip in accordance with an embodiment of the invention.
(18) FIG. 8A illustrates a front perspective view of a model piece in accordance with an embodiment of the invention.
(19) FIG. 8B illustrates a rear perspective view of a model piece in accordance with an embodiment of the invention
(20) FIG. 8C illustrates a perspective of a securing cap and model piece alignment clip in accordance with an embodiment of the invention.
(21) FIG. 8D illustrates a rear perspective view of a model piece and model piece alignment clip in accordance with an embodiment of the invention.
(22) FIG. 8E illustrates a side elevation view of a model piece and model piece alignment clip in accordance with an embodiment of the invention.
DETAILED DESCRIPTION OF THE DRAWINGS
(23) FIG. 1 illustrates a connection between two perpendicular wall segments 10 having both top-mounted and bottom-mounted model pieces 12 affixed thereto. The wall segments 10 feature wall segment alignment clips 14 at the top and bottom of an abutment edge 16 that releasably connect the wall segment 10 to an adjacent wall component 18. Specifically, the wall segment alignment clips 14 are secured in a clip receiving gap that is formed between the molding strip 20 and the wall panel 24. The top-mounted model pieces 12 releasably connect to mounting studs 30 by a model piece alignment clip 42 (illustrated in FIG. 8C) that interlocks with the mounting studs 30 shown in FIG. 3B. The bottom-mounted model pieces 12 are likewise releasably connected to the wall segments 10, but by way of a model piece alignment clip 42 that fits inside the clip receiving gap between mounting studs 30 connected to a lower molding strip 20.
(24) FIG. 2 illustrate an embodiment of the invention where the top-mounted and bottom-mounted model pieces 12 are detached from the wall segments 10. The ability to detach, rearrange, and re-connect model pieces 12 facilitates the assembler's ability to develop and asses the most desirable layout(s) for a select space without damaging the wall segments 10 or model pieces 12.
(25) FIGS. 3A-B illustrate, respectively, an assembled wall segment 10 and an exploded wall component 18 with associated wall segment alignment clips 14. The wall segment 10 is assembled by first affixing a molding frame 22 between two wall panels 24 along their top and/or bottom edges. The molding frame 22 comprises a lateral slot 26 on each lateral perimeter strip 33 that stretches substantially the length of the molding frame 22 and aligns with wall panel slots 28 incorporated into each wall panel 24. The wall panels 24 are preferably affixed to the molding frame 22 by glue or other similar methods of attachment. An array of mounting studs 30 affixed at their first ends to a molding strip 20 are then received by the aligned wall panel slot 28 and lateral slot 26. The mounting studs 30 are positioned to extend through the wall panel slot 28 and lateral slot 26 so that they abut a central stopping strip 32 and can be connected thereto at their second ends. The length of the mounting studs 30 are long enough to form a gap between the exterior surface of the wall panel 24 and the interior surface of the molding strip 20. The gap is useful for receiving model piece alignment clips 42. The model piece alignment clips 42 may wedge the clip receiving gap between studs 30 for releasably secure attachment or they may releasably interlock with portions of the mounting studs 30 that extend across the clip receiving gap.
(26) FIG. 3C illustrates a top view of a molding frame 22 comprising a rectangular framework with a central stopping strip 32 that stretches across a centerline of the molding frame 22 and is parallel to two lateral perimeter strips 33. The space between the central stopping strip 32 and lateral perimeter strip 33 receives the mounting studs 30 through the lateral slot 26 in the perimeter strip 33. The mounting studs 30 are then affixed at their second ends to the central stopping strip 32.
(27) Wall segment alignment clips 14 are also secured between two wall panels 24 in a position that permits them to connect to adjacent wall segments 10 in a perpendicular direction while providing additional strength to corner regions of the wall segment 10. The gap formed by the mounting studs 30 allows the wall segment alignment clips 14 to releasably connect to a corresponding wall component 18. The wall segment alignment clips 14 are preferably tab-shaped and oriented to fit inside the clip receiving gap between mounting studs 30 of the wall component 18.
(28) FIG. 4 illustrates an embodiment of a wall panel 24 having door openings 34 and doorway molding frames 36. The doorway molding frames 36 are preferably channel shaped and comprise flanged edges that exhibit a molding-like surface on each side of a wall segment 10. Spacers 38 are incorporated into the doorway molding frame 36 to create parallel gaps of substantially the same thickness as a wall panel 24. The wall panels 24 are then slid through the gaps created by the spacer 38 to secure the doorway molding frame 36 in place. Those skilled in the art would appreciate that this technique may be used to accommodate many different shapes and sizes of door openings 34.
(29) Further illustrated is a wall panel notch 40 located at a corner of the wall panel 24 and proximate to an end of the wall panel slot 28. The wall panel notch 40 is shaped to fit around an adjacent molding strip 20 when the wall panel 24 abuts a perpendicular wall segment 10. The wall panel notch 40 likewise permits the wall segment alignment clip 14 to extend into a cut-away region so that it may interlock with the molding strip 20 of adjacent wall segments 10.
(30) FIGS. 5A-D illustrate steps for assembling a wall segment 10 in accordance with an embodiment of the invention. A molding frame 22 is mounted along an upper edge of a wall panel 24 so that the lateral slot 26 and the wall panel slot 28 are aligned. The opposite side of the molding frame 22 is affixed to a second wall panel 24 along its upper edge, once again aligning the lateral slot 26 with the wall panel slot 28. An array of mounting studs 30 connected to the molding strip 20 are inserted through the slots (26, 28) and connected to the central stopping strip 32. Doorway molding frames 36 are slid into the door openings 34 (if door openings are desired). A second molding frame 22 is mounted between the wall panels 24 so that the wall panel slot along the lower edge is aligned with the lateral slots 26. The array of mounting studs 30 of the lower molding strips 20 are inserted through the slots (26, 28) along the lower edge and connected to the stopping strip 32. Wall segment alignment clips 14 are mounted between the wall panels 24 proximate to corners of the wall segment 10.
(31) FIGS. 6A-B illustrate interconnecting wall segments 10 forming a wall segment assembly. Specifically, a first wall segment 10 is tilted so that its wall segment alignment clips 14 can be maneuvered into the clip receiving gaps located behind the upper and lower molding strips 20 of a second, adjacent wall segment 10. FIG. 6B illustrates a wall segment assembly comprising first and second wall segments. It will be apparent to the skilled artesian based on the instant disclosure that a complete building structure may be assembled using the teachings disclosed herein by interconnecting multiple wall segments.
(32) FIGS. 7A-E illustrate an embodiment of a bottom-mounted model piece 12 and model piece alignment clip 42. The model pieces 12 of the present invention may be constructed, for example, using 3D printing technology. FIG. 7B illustrates a model piece 12 featuring a recess 44 which incorporates a model piece slot 46. The model piece alignment clip 42 of FIG. 7C features a tab 48 that is inserted through the model piece slot 46 so that the model piece 12 and the alignment clip 42 can be slid laterally relative to each other. A securing cap 50 is placed over the tab 48 once it has been inserted through the model piece slot 46 to keep the alignment clip 42 slidably secured to the model piece 12.
(33) The model piece 12 also features a model piece notch 52 that is shaped to fit around a corresponding molding strip 20 so that the back of the model piece 12 can be positioned tight against a wall panel 24. In addition, the recess 44 creates a space to be filled by the model piece alignment clip 42 so that it is also flush with the back of the model piece 12 and can be slid laterally relative to the model piece 12 without jarring the model piece 12 away from the wall panel 24. As illustrated in FIGS. 7D-E, the model piece alignment clip 42 extends into the notched region and forms a groove 54 that interlocks with a corresponding molding strip 20.
(34) FIGS. 8A-E illustrate an embodiment of a top-mounted model piece 12 and model piece alignment clip 42. In the illustrated embodiment, the model piece alignment clip 42 is shaped to interlock with two mounting studs 30 in order to hang the model piece 12 from the mounting studs 30 of a ceiling molding strip 20. The illustrated model piece 12 also features a model piece notch 52, a recess 44, and a model piece slot 46. As with previous embodiments, a securing cap 50 is used to slidably secure the model piece alignment clip 42 to the model piece 12.
(35) Although selected embodiments of the invention have been described in the forgoing specification, it is understood by those skilled in the art that many modifications and embodiments of the invention will come to mind to which the invention pertains, having benefit of the teaching presented in the foregoing description and associated drawings. It is therefore understood that the invention is not limited to the specific embodiments disclosed herein, and that many modifications and other embodiments of the invention are intended to be included within the scope of the invention. Moreover, although specific terms are employed herein, they are used only in a generic and descriptive sense, and not for purposes of limiting the description of the invention.
