SINGLE OR MULTI-LEVEL HOT PRESS AND USE OF THE SAME

Abstract

A single or multi-level hot press including at least one heat plate; at least one press plate; and at least one press pad arranged between the heat plate (8) and the press plate, wherein the at least one press pad a carrier material provided as a metal fabric and a pad layer made from a FKM rubber material, wherein the at least one press pad is introduced into the single or multi-level hot press in a condition where the pad layer includes a partially cross linked or a partially vulcanized FKM rubber material, and wherein a final cross linking or final vulcanization of the at least one press pad is performed in the single or multi-level hot press under pressure and temperature between the heat plate and the press plate so that the press pad is able to adapt to properties of the press arrangement.

Claims

1. A single or multi-level hot press, comprising: at least one heat plate; at least one press plate; and at least one press pad arranged between the heat plate and the press plate, wherein the at least one press pad a carrier material provided as a metal fabric and a pad layer made from a FKM rubber material, wherein the at least one press pad is introduced into the single or multi-level hot press in a condition where the pad layer includes a partially cross linked or a partially vulcanized FKM rubber material, and wherein a final cross linking or final vulcanization of the at least one press pad is performed in the single or multi-level hot press under pressure and temperature between the heat plate and the press plate so that the press pad is able to adapt to properties of the press arrangement.

2. The single or multi-level hot press according to claim 1, wherein the metal fabric is made from different metal wire materials in a warp thread direction or a weft thread direction.

3. The single or multi-level hot press according to claim 1, wherein the metal fabric is partially made from different metal wire materials in a warp thread direction or in a weft thread direction.

4. The single or multi-level hot press according to claim 1, wherein a warp thread density or a weft thread density is adjusted within the metal fabric so that different heat conductivity zones are formed.

5. The single or multi-level hot press according to claim 1, wherein the pad layer includes a per fluor rubber.

6. The single or multi-level hot press according to claim 1, wherein the pad layer includes a tetrafluorethylene propylene rubber.

7. The single or multi-level hot press according to claim 1, wherein the pad layer includes a fluor silicone rubber.

8. The single or multi-level hot press according to claim 1, wherein the pad layer includes a silicone rubber.

9. The single or multi-level hot press according to claim 1, wherein the pad layer includes a copolymer made from silicone rubber and fluor silicone rubber.

10. The single or multi-level hot press according to claim 1, wherein the press pad forms an adhesion layer towards the heat plate or towards the press plate, and wherein the press pad does not separate from the heat plate or the press plate when the single or multi-level hot press is open.

11. A method for producing a press pad for a single or multi-level hot press, the single or multi-level hot press including at least one heat plate, at least one press plate, and at least one press pad arranged between the heat plate and the press plate (9), wherein the at least one press pad includes a carrier material provided as a metal fabric and a pad layer made from a FKM rubber material, the method comprising the steps: introducing the press pad into the single or multi-level hot press in a condition where the pad layer includes a partially cross linked or a partially vulcanized FKM rubber material; and performing a final cross linking or final vulcanization of the press pad in the single or multi-level hot press under pressure and temperature between the heat plate and the press plate so that the press pad is able to adapt to properties of the press arrangement.

12. The method according to claim 11, wherein a separation foil is arranged between the press plate and the press pad during final cross linking or vulcanization, and wherein the separation foil prevents a fixation of the press pad at the press plate.

13. The method according to claim 11, wherein the pad layer of the press pad is fixated at the heat plate by forming an adhesion layer during final cross linking or final vulcanization.

14. A method of using a press pad that includes a carrier material provided as a metal fabric and a pad layer made from a FKM rubber material, the method comprising the steps: providing the pad layer of the press pad in a condition where the FKM rubber material is partially cross linked or a partially vulcanized; introducing the press pad partially cross linked or partially vulcanized into a single level or multi level hot press between a heat plate and a press plate; and performing final cross linking or final vulcanization of the press pad in the single or multi-level hot press under pressure and temperature between the heat plate and the press plate so that the press pad is able to adapt to properties of the press arrangement.

15. A press pad configured for single level or multi-level hot presses, the press pad comprising: a metal fabric configured as a carrier material and a pad layer made from an FKM rubber material, wherein the pad layer includes a partially cross linked or partially vulcanized fluor rubber material before production of the press pad and a final cross linking or final vulcanization of the press pad is performed in a respective press arrangement under pressure and temperature between a heat plate and a press plate so that the press pad is adaptable to properties of the press arrangement and fixed at the heat plate or the press plate.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0039] The invention is now described in more detail based on an embodiment with reference to a drawing FIGURE. The only drawing FIGURE shows a vertical sectional view of a press arrangement that is not illustrated in detail in as far as it is known in the art.

DETAILED DESCRIPTION OF THE INVENTION

[0040] The press arrangement includes a heat plate 8, a press pad 1 and a press plate 9. The press pad 1 is arranged in a known manner between the heat plate 8 and the press plate 9, wherein all three recited components are arranged parallel to each other and thus horizontally. Below the press plate 9, the pressing material to be coated is arranged in an operating condition of the single level or multi-level hot press wherein a contoured lower surface of the press plate is oriented towards the pressing material to be coated. The press plate 9 is a so called top plate and the press pad 1 is a so called top pad.

[0041] The press pad 1 includes a metal fabric as a carrier material 2 wherein the metal fabric is configured in the plain weave. The carrier material 2 includes weft threads 3 that are made from cross linked metal wires 10 that extend orthogonal to the drawing plane. The weft threads 3 are woven together with warp threads 4 and 5 which respectively change sides of the press pad 1 between the weft threads 3 and which respectively form loops 6 above and below the weft threads. A pad layer 7 made from FKM rubber is formed symmetrical to a center plane 11 of the press pad 1. The pad layer 7 is made from an upper pad layer 7a and a lower pad layer 7b which can be bonded together through the carrier material 2. Air inclusions in the press pad 1 are possible in the portion of the carrier material 2, but also a complete freedom from gas in the finished condition. Due to the adhesion properties between the FKM rubber material of the upper pad layer 7a and the metal heat plate 8 the press pad 1 firmly adheres to the metal heat plate 8 so that no additional fixation in the press arrangement is required. The press plate 9 at which the press pad 1 does not adhere because a divider foil was arranged during final cross linking in the press arrangement between the press pad 1 and the press plate 9, wherein the separation foil was subsequently removed, can therefore be easily replaced when a press plate 9 with another embossing structure, this means surface structure is desired. During the exchange process the press pad 1 does not hang down from the heat plate 8.

REFERENCE NUMERALS AND DESIGNATIONS

[0042] 1 press pad

[0043] 2 carrier layer

[0044] 3 weft thread

[0045] 4 warp thread

[0046] 5 warp thread

[0047] 6 loop

[0048] 7 pad layer

[0049] 7a upper pad layer

[0050] 7b lower pad layer

[0051] 8 heat plate

[0052] 9 press plate

[0053] 10 metal wire

[0054] 11 center plane