SKID ASSEMBLY FOR TRANSPORTING, INSTALLING AND REMOVING BLOWOUT PREVENTERS
20180238118 ยท 2018-08-23
Inventors
Cpc classification
F16M11/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B33/06
FIXED CONSTRUCTIONS
F16M2200/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B19/00
FIXED CONSTRUCTIONS
E21B15/003
FIXED CONSTRUCTIONS
F16M3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A skid assembly includes a base assembly and a slide assembly, each having a first end and a second end, wherein: the slide assembly comprises a first support station toward the first end and a second support station toward the second; each support station is configured to support a separate component of a BOP assembly; and the slide assembly is movable between a retracted position in which the first and second ends of the slide assembly overlie the first and second ends, respectively, of the base assembly, and an extended position in which the first end of the slide assembly extends beyond the first end of the base assembly to position the first support station, with the BOP assembly assembled thereon, directly over a well head located within a cellar at a well site with the base assembly supported atop a ground surface adjacent to an edge of the cellar.
Claims
1. A skid assembly comprising: a base assembly of elongate and generally flat rectangular shape having a first end and a second end; and a slide assembly of elongate and generally flat rectangular shape having a first end and a second end, and that at least partially overlies the base assembly in a stacked manner in which the elongate shapes of the base and slide assemblies extend in parallel, wherein: the slide assembly comprises at least a first support station atop and toward the first end of the slide assembly and a second support station atop and toward the second end of the slide assembly; each of the first and second support stations is configured to support a separate component of multiple components of a blowout preventer (BOP) assembly; the skid assembly is configured to be carried atop a flat bed of a vehicle while supporting the multiple components of the BOP assembly atop the slide assembly; and the slide assembly is movable relative to the base assembly between a retracted position in which the first end of the slide assembly overlies the first end of the base assembly and the second end of the slide assembly overlies the second end of the base assembly, and an extended position in which the first end of the slide assembly extends beyond the first end of the base assembly to an extent sufficient to position the first support station, with the multiple components of the BOP assembly assembled and supported atop the first support station, directly over a well head located within a cellar at a well site with the base assembly supported atop a ground surface adjacent to an edge of the cellar.
2. The skid assembly of claim 1, wherein the base assembly comprises a substantially flat support surface by which the skid assembly is able to be support by and dragged across the ground surface to position the skid assembly adjacent to the edge of the cellar.
3. The skid assembly of claim 1, wherein the base assembly comprises a hitch carried by the base assembly at one of the first end and the second end of the base assembly to be engaged by a winch of a flat bed truck to pull the skid assembly onto the flat bed of the flat bed truck and to lower the skid assembly from the flat bed of the flat bed truck.
4. The skid assembly of claim 1, wherein the base assembly is configured to support at least one counter-balancing weight toward the second end of the base assembly to counterbalance the weight of the multiple components of the BOP assembly supported atop the first support station of the slide assembly when the slide assembly is at the extended position to prevent tipping of the skid assembly and the multiple components of the BOP assembly into the cellar.
5. The skid assembly of claim 1, wherein the base assembly comprises a U-shaped guide that extends upwardly from the base assembly to surround a portion of the periphery of the slide assembly to guide movement of the slide assembly between the retracted position and the extended position, and to prevent the slide assembly from becoming detached from the base assembly while the slide assembly is in the extended position.
6. The skid assembly of claim 1, comprising a hydraulic cylinder connected to the base assembly and the slide assembly, wherein the hydraulic cylinder is operable to effect movement of the slide assembly relative to the base assembly between the retracted position and the extended position.
7. The skid assembly of claim 1, wherein one of the base assembly and the slide assembly comprises at least one pair of wheels to engage a portion of the other of the base assembly and the slide assembly to support movement of the slide assembly between the retracted position and the extended position.
8. The skid assembly of claim 1, wherein: the slide assembly carries a first eyelet; the base assembly carries a second eyelet; and the first and second eyelets are positioned adjacent to each other to cause a hole defined by the first eyelet to be aligned with a hole defined by the second when the slide assembly is moved to the retracted position to enable an elongate pin, bolt or rod to be installed therethrough to lock the slide assembly in the retracted position.
9. The skid assembly of claim 1, wherein the first support station comprises a first support plate that defines a first hole pattern of multiple holes formed therethrough that align with corresponding holes formed through a first flange of a first component of the BOP assembly, wherein the holes formed through the first flange align with corresponding holes formed in a portion of the well head to enable the first component of the BOP assembly to be connected to the well head.
10. The skid assembly of claim 9, wherein the second support station comprises a second support plate that defines a second hole pattern of multiple holes formed therethrough that align with corresponding holes formed through a second flange of a second component of the BOP assembly, wherein the holes formed through the second flange align with corresponding holes formed in a portion of the first component of the BOP assembly to enable the second component of the BOP assembly to be connected to the first component of the BOP assembly.
11. The skid assembly of claim 10, wherein the first component of the BOP assembly comprises a double-ram BOP and the second component of the BOP assembly comprises an annular BOP.
12. The skid assembly of claim 10, wherein at least one of the first support plate and the second support plate is exchangeable with another support plate to provide the slide assembly with at least a third hole pattern of multiple holes that align with corresponding holes formed through another flange of another component of multiple components of another BOP assembly.
13. The skid assembly of claim 10, wherein at least one of the first support plate and the second support plate comprises an eyelet to enable lifting of at least one of the first support plate and the second support plate from the slide assembly to enable exchanging with another support plate, and to enable a component of the BOP assembly to be secured to at least one of the first support plate and the second support plate with a belt, strap, cable or chain that extends through the BOP component.
14. The skid assembly of claim 1, wherein at least one of the base assembly and the slide assembly carries multiple eyelets to cooperate with at least one belt, strap, cable or chain to secure at least one component of the multiple components of the BOP assembly to at least one of the first support station and the second support station.
15. A method comprising: securing a first component of a blowout preventer (BOP) assembly atop a first support station toward a first end of an elongate and generally flat rectangular slide assembly of a skid assembly that is slidably connected to and positioned atop an elongate and generally flat rectangular base assembly of the skid assembly; securing a second component of the BOP assembly atop a second support station toward a second end of the slide assembly; transporting the skid assembly to a well site with the first component of the BOP assembly secured to the first support station and the second component of the BOP assembly secured to the second support station, and while the slide assembly is in a retracted position relative to the base assembly such that the first end of the slide assembly overlies a first end of the base assembly and the second end of the slide assembly overlies a second end of the base assembly; positioning the skid assembly adjacent to an edge of a cellar of the well site; assembling the BOP assembly from at least the first and second components of the BOP assembly atop the first support station, while the slide assembly is in the retracted position and while the skid assembly is positioned adjacent an edge of a cellar of a well site; and extending the slide assembly horizontally relative to the base assembly from the retracted position to an extended position in which the first end of the slide assembly extends beyond the first end of the base assembly and over the edge of the cellar to a position that causes the first support station and the BOP assembly to be positioned directly over a well head within the cellar.
16. The method of claim 15, wherein securing the first component of the BOP assembly atop the first support station comprises aligning holes of a flange of the first component of the BOP to corresponding holes of a hole pattern defined by a support plate of the first support station, and fastening the first component of the BOP to the support plate via a fastener through at least one hole of the flange and at least one corresponding hole of the hole pattern.
17. The method of claim 15, comprising: operating a derrick hoist of the well site to lift the BOP assembly off the first support station; retracting the slide assembly back to the retracted position; and operating the derrick hoist to lower the BOP onto the well head.
18. The method of claim 17, wherein extending the slide assembly from the retracted position and retracting the slide assembly to the retracted position comprises operating a hydraulic cylinder connecting the slide assembly to the base assembly.
19. A method comprising: operating a derrick hoist of a well site to lift a blowout preventer (BOP) assembly off of a well head within a cellar of the well site; with a skid assembly positioned adjacent an edge of the cellar, extending an elongate and generally rectangular slide assembly of the skid assembly relative to an elongate and generally rectangular base assembly of the skid assembly from a retracted position, in which a first end of the slide assembly overlies a first end of the base assembly and a second end of the slide assembly overlies a second end of the base assembly, to an extended position in which the first end of the slide assembly extends beyond the first end of the base assembly over the edge of the cellar to cause a first support station positioned on and toward the first end of the slide assembly to extend between the lifted BOP assembly and the well head; operating the derrick hoist to lower the BOP assembly onto the first support station; retracting the slide assembly back to the retracted position; securing a first component of the BOP assembly to the first support station; disassembling the BOP assembly; and securing a second component of the BOP assembly to a second support station positioned on and toward the second end of the slide assembly.
20. The method of claim 19, wherein: the BOP assembly is meant to be connected to the well head by the first component of the BOP assembly; and securing the first component of the BOP assembly atop the first support station comprises aligning holes of a flange of the first component of the BOP to corresponding holes of a hole pattern defined by a support plate of the first support station, and fastening the first component of the BOP to the support plate via a fastener through at least one hole of the flange and at least one corresponding hole of the hole pattern.
21. The method of claim 19, comprising, while the slide assembly is in a retracted position relative to the base assembly such that the first end of the slide assembly overlies a first end of the base assembly and the second end of the slide assembly overlies a second end of the base assembly: operating a winch of a flat bed truck to lift the skid assembly onto the flat bed of the truck; and transporting the skid assembly from the well site atop the flat bed truck with the first component of the BOP assembly secured to the first support station and the second component of the BOP assembly secured to the second support station.
22. The method of claim 19, wherein extending the slide assembly from the retracted position and retracting the slide assembly to the retracted position comprises operating a hydraulic cylinder connecting the slide assembly to the base assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] A fuller understanding of what is disclosed in the present application may be had by referring to the description and claims that follow, taken in conjunction with the accompanying drawings, wherein:
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DETAILED DESCRIPTION
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[0034] The base assembly 1100 of the skid assembly 1000 is meant to be supported in a substantially flat horizontal orientation atop such surfaces as the ground, the flat bed of a flat bed of a vehicle such as a flat bed truck or a railway flat car, the floor of a workshop or garage, etc. The slide assembly 1200 of the skid assembly 1000 is suited to carry a BOP (in either an assembled or disassembled state) and to slide in a substantially horizontal direction relative to the base assembly 1100 to reach into a space between a rig floor and an edge of an upwardly-opening cellar as part of installing or removing a fully assembled BOP.
[0035] The base assembly 1100 may include a U-shaped guide 1120 extending upward to surround at least part of three sides of the periphery of the slide assembly 1200 to guide the slide assembly 1200 in its horizontal sliding movement between a retracted position such as the position depicted in FIGURES lA-B and 1D-E, and an at least partially extended position such as the position depicted in
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[0039] Returning more broadly to
[0040] As depicted, one or more of the support plates 1231 and/or 1232 that may be carried by the slide assembly 1200 may have a mounting pattern 1233 and/or 1234, respectively, of mounting holes formed therethrough (best seen in
[0041] As an alternative to, or in addition to, the eyelets 1235 and/or 1236 that may be carried by the support plates 1231 and/or 1232, one or more other eyelets (not specifically shown) may be carried on various portions of the upper surfaces 1103 of the base assembly 1100 and/or on various portions of the upper surface 1203 of the slide assembly 1200. In a manner that will be familiar to those skilled in the art, components of a BOP and/or a fully assembled BOP that may be supported atop such support plates as the support plates 1231 and/or 1232 may be secured to the skid assembly 1000 to enable the safe transport thereof by the use of belts, straps, cables, chains, etc. connected to such eyelets.
[0042] As showing in
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[0044] As has been discussed, such supporting of such separate components 3100 and/or 3200 of the example BOP assembly 3000 atop the slide assembly 1200 may be done to enable the transport of the BOP assembly 3000 and the skid assembly 1000 together on typical roadways using a flat bed truck and/or on typical railways using a flat car. Again, when fully assembled such that the annular BOP 3200 is connected atop the double-ram BOP 3100, the combined height of the BOP assembly 3000 in such a fully assembled state, the skid assembly 1000 and the flat bed portion of a flat bed truck or railway flat car may be too great to allow passage underneath signs, bridges, power lines, toll booth roofs, station roofs and/or other overhead objects that may be positioned above typical roadways and/or railways. Disassembling and separately supporting the components 3100 and 3200 of the BOP assembly 3000 may reduce the combined height sufficiently to avoid collisions with such overhead objects during roadway and/or railway transport.
[0045] As previously discussed, one or more of the support plates 1231 and/or 1232 that may be carried by the slide assembly 1200 may include mounting patterns 1233 and/or 1234, respectively, of mounting holes formed therethrough that may be arranged to align with corresponding mounting holes of a flange of at least one of the components 3100 or 3200 of the example BOP 3000. Thus, such a mounting pattern 1233 as may be formed through the support plate 1231 may be made up of holes arranged to align with corresponding holes of the flange of the double-ram BOP 3100 that may be used to connect the double-RAM BOP 3100 to a well head. However, while the double-ram BOP 3100 is supported atop the support plate 1231, holes of that flange of the double-ram BOP 3100 may be used in cooperation with aligned holes of the mounting pattern 1233 to secure the double-ram BOP 3100 to the support plate 1231 for transport. More specifically, various fasteners and/or other objects may be extended through one or more aligned ones of the holes of such a flange and of the mounting pattern 1233 to bolt (or otherwise connect) the double-RAM BOP 3100 to the support plate 1231.
[0046] Correspondingly, such a mounting pattern 1234 as may be formed through the support plate 1232 may be made up of holes arranged to align with corresponding holes of the flange of the annular BOP 3200 that may be used to connect the annular BOP 3200 to the double-ram BOP 3200. However, while the annular BOP 3200 is supported atop the support plate 1232, holes of that flange of the annular BOP 3200 may be used in cooperation with aligned holes of the mounting pattern 1234 to secure the annular BOP 3200 to the support plate 1232 for transport. More specifically, various fasteners and/or other objects may be extended through one or more aligned ones of the holes of such a flange and of the mounting pattern 1234 to bolt (or otherwise connect) the annular BOP 3200 to the support plate 1232.
[0047] As previously discussed, one or more of the support plates 1231 and/or 1232 that may be carried by the slide assembly 1200 may include a collar, such as the earlier depicted collar 1238 of the support plate 1232. Such a collar may be employed to guide the positioning of a component of a BOP onto a support plate. Thus, for example, the collar 1238 may serve to guide the positioning, onto the support plate 1232, of the flange of the annular BOP 3200 that is employed to connect the annular BOP 3200 to the double-ram BOP 3100. This may be deemed desirable to, for example, more quickly and/or accurately align the holes of that flange with mounting holes of the mounting pattern 1234 in preparation for securing the annular BOP 3200 to the support plate 1232. Alternatively or additionally, this may be deemed desirable to aid in preventing the annular BOP 3200 from sliding about atop the support plate 1232 during transport.
[0048] As previously discussed, one or more of the support plates 1231 and/or 1232 that may be carried by the slide assembly 1200 may include an eyelet 1235 and/or 1236, respectively, or other component to receive a hook, clevis or other component of a belt, strap, cable or chain. As previously discussed, such an eyelet or other similar component may be used to aid in exchanging and/or moving about support plates in embodiments in which the support plates carried by the slide assembly 1200 are exchangeable, perhaps to accommodate supporting different BOPs. Alternatively or additionally, such an eyelet or other similar component may be used to as a location to which a belt, strap, cable or chain may be coupled to secure a component of a BOP onto one of such support plates.
[0049] Either alternatively or in addition to the provision of eyelet(s) and/or similar components on one or more of such support plates, portions of the base assembly 1100 that surround the slide assembly 1200 and/or portions of the slide assembly 1200 may carry one or more eyelets and/or similar components to serve as location(s) to which belts, straps, cables and/or chains may be coupled to secure components of a BOP and/or a fully assembled BOP onto one or more support plates.
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[0053] Referring more specifically to the installation flowchart 7100 of
[0054] Referring more specifically to the installation flowchart 7200 of