SHOEING MADE OF A FIBER-PLASTIC COMPOSITE, IN PARTICULAR FOR HORSES OR RACEHORSES
20220354102 · 2022-11-10
Inventors
Cpc classification
A01L1/00
HUMAN NECESSITIES
International classification
Abstract
A U-shaped shoeing for horses comprises a running surface and a hoof contact surface has reinforcing layers embedded in a plastic matrix. The reinforcing layers longitudinally extend and follow the U-shaped curvature of the shoeing. Reinforcing layers extend transversally to their longitudinal extension from the running surface towards the hoof contact surface. Reinforcing layers are arranged on the hoof contact surface side, parallel to the hoof contact surface, parallel to the hoof contact surface, or parallel to the hoof contact surface and penetrate in the matrix as far as below the hoof contact surface or form the hoof contact surface. The reinforcing layers may be in the form of textile tube structures produced from fiber strands containing a multiplicity of fibers. The invention also relates to a production method for such a shoeing.
Claims
1. A shoeing for horses comprising: a running surface and a hoof contact surface, the shoeing having a U-shaped curvature in a direction between the first end and the second end and comprised of a plastic matrix having a plurality of elongate reinforcing layers embedded therein, each of the elongate plurality of reinforcing layers having a longitudinal extent longitudinally extending along the U-shaped curvature of the shoeing and a transverse extent transversely extending from the running surface toward the hoof contact surface in a transverse direction of each of the elongate plurality of reinforcing layers.
2. The shoeing of claim 1, wherein the running surface further comprises at least two running surface ribs running next to one another and following the U-shaped curvature of the shoeing and between which a running surface groove runs, and in that the plurality of elongate reinforcing layers which extend essentially in each case transversely with respect to their longitudinal extent from the running surface towards the hoof contact surface are divided into at least one first group and a second group, at least one reinforcing layer of the first group penetrating into the first running surface rib in the matrix and at least one reinforcing layer of the second group penetrating into the second running surface rib in the matrix, with openings for hoof-fitting nails defined in the running surface groove.
3. The shoeing of claim 1, wherein one of the plurality of elongate reinforcing layers is arranged on a hoof contact surface side in such a way that it is aligned essentially parallel to the hoof contact surface, and in that the one of the plurality of elongate reinforcing layers aligned may be essentially parallel to the hoof contact surface or the uppermost one of the one of the plurality of elongate reinforcing layers is essentially parallel to the hoof contact surface and penetrates in the matrix essentially as far as below the hoof contact surface or forms the hoof contact surface.
4. The shoeing of claim 3, wherein, within the matrix, the plurality of elongate reinforcing layers, which extend transversely to their longitudinal extent, substantially from the running surface towards the hoof contact surface, are spaced apart from the hoof contact surface by the at least one reinforcing layer aligned parallel to the hoof contact surface.
5. The shoeing of claim 1, wherein the reinforcing layers comprise tube structures or band structures.
6. The shoeing of claim 1, wherein the reinforcing layers are formed essentially from fibers, flat fiber structures, a band structure, three-dimensional fiber structures, or a tubular structure.
7. The shoeing of claim 6, wherein the fibers or fiber structures comprise textile structures, meshes, woven fabrics, non-woven fabrics, knitted fabrics and/or knotted fabrics.
8. The shoeing of claim 7, wherein the fiber structures or textile structures, meshing, woven fabric, non-woven fabric, knitted fabric or knotted fabric are produced essentially from fiber strands.
9. The shoeing of 8, wherein the fibers or fiber strands are essentially long fibers or continuous fibers.
10. The shoeing of 6, wherein the fibers are selected from the group consisting of aramid fibers, carbon fibers, polymer fibers, glass fibers or combinations thereof.
11. The shoeing of claim 1, wherein the plastic matrix is essentially selected from cured plastic resin systems.
12. The shoeing of claim 1, further comprising an abrasion protection element embedded in the plastic matrix, the abrasion protection element rising at least partially from the plastic matrix on the running surface or the abrasion protection element having the form of two curved bars which are arranged next to one another, follow the U-shaped curvature of the shoeing and connected within the plastic matrix via a bridge.
13. The shoeing of claim 1, wherein the shoeing is produced by a vacuum pressing process.
14. A method of producing a shoeing, comprising: providing at least one tool mold with a substantially flat working surface with a cavity configured in the shape of a horseshoe in a plane of the working surface is formed; inserting into the cavity a plurality of reinforcing layers in their longitudinal extent following a U-shaped curvature of the cavity and aligned substantially perpendicularly to the working surface transversely to their longitudinal extent; introducing a hardening plastic system into the cavity with the reinforcing layers.
15. The method of claim 14, further comprising, before introduction of the hardening of the plastic system into the cavity, closing a lid of the at least one tool mold, thereby forming a mold cavity.
16. The method of claim 15, further comprising evacuating the mold cavity.
17. The method of claim 15, further comprising introducing the hardening plastic system by negative pressure in the mold cavity, by applying an injection pressure or a combination of negative pressure in the mold cavity and by applying an injection pressure.
18. The method of claim 15, arranging pin-like elevations in the cavity, which elevations serve to form the nail holes in the shoeing to be manufactured.
19. The method of claim 15, further comprising inserting an abrasion-protection element into the cavity of the tool mold, a depression for receiving the abrasion-protection element preferably being formed in the cavity.
20. The method of claim 19, further comprising fixing the abrasion protection element in the cavity on at least one or two elevations.
21. A shoeing, comprising: a running surface and a hoof contact surface, the shoeing being constructed from a plastic matrix in which a plurality of reinforcing layers are embedded, the reinforcing layers each having a longitudinal extent and the reinforcing layers being arranged in such a way that their respective longitudinal extent substantially follows the U-shaped curvature of the shoeing; a plurality of the reinforcing layers arranged in such a way that they extend transversely to their longitudinal extent substantially in each case from the running surface to the hoof contact surface, in that at least one additional reinforcing layer is arranged on the hoof contact surface side in such a way that it is aligned essentially parallel to the hoof contact surface, and in that the reinforcing layer aligned essentially parallel to the hoof contact surface or the uppermost of the reinforcing layers aligned essentially parallel to the hoof contact surface penetrates in the matrix essentially as far as below the hoof contact surface or forms the hoof contact surface, and in that the reinforcing layers are present as textile tube structures, the textile tube structures being produced from fiber strands, wherein each fiber strand includes a plurality of fibers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Further advantages and features of the shoeing according to the invention can be gathered from the following description of an exemplary embodiment of the invention with reference to schematic representations. Said features can be implemented in any desired combination, insofar as they are not mutually exclusive. In a schematic representation which is not true to scale, the following are shown:
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
DETAILED DESCRIPTION OF THE FIGURES
[0060] In the following, identical reference numerals stand for identical or functionally identical elements in identical or different figures.
[0061] In the following, a horseshoe for horses in general and a horseshoe according to the invention are described. Shoeing for horses is in particular a hoof protector which is fastened to the horse's hoof, in particular from the underside of the hoof, on the hoof wall by means of a multiplicity of nails and/or by means of an adhesive.
[0062]
[0063] The running surface 13 is usually profiled, for example in the case of shoeings to be fastened with nails, at least in the sense that depressions and openings are provided for hoof nails. In an example described here, a running surface profile is shown in the cross-sectional view of
[0064] The shoeing according to the invention consists of a fiber-plastic composite, reinforcing layers produced from fibers being embedded in a plastic matrix and being penetrated by the latter. The layers are expediently textile layers, particularly meshes. Layers and matrix in the composite improve and/or reinforce the respective material properties with regard to use as a shoeing. The type and manner of the spatial layer arrangement has proven to influence properties. Advantageously, the layer arrangement according to the invention permits a certain degree of spreading of the shoeing as a function of the load (for example, in the case of transverse accelerations of the horse, such as occur in curves). At the same time, a shoeing according to the invention resists the side pressures produced during use.
[0065]
[0066] The second group of reinforcement layers 35 as well as 35′ adjoins the hoof contact surface 15 in a surface-parallel alignment. In this case, the uppermost reinforcing layer of the group essentially forms the hoof contact surface 15.
[0067] The first group of reinforcement layers 31 and 33 as well as 31′ and 33′ penetrates by means of the longitudinal edge regions of the reinforcing layers as far as the running surface or, in particular, into the running surface ribs 21, 23. In this case, the longitudinal edges of a first part of the first group of reinforcing layers 31 as well as 31′ essentially the front, i.e. outer, rib 21 and the longitudinal edges of a second part of the first group of reinforcing layers 33 as well as 33′ essentially the rear, i.e. inner rib 23. Thus, following the U-shaped curvature of the shoeing and thus following the U-shaped curvature of the respective rib, the longitudinal layer edges run parallel to the ribs within the respective ribs 21, 23. Overall, the longitudinal edge regions of the reinforcing layers 31 and 33 as well as 31′ and 33′ are forming the essential parts of the running surface 13. A first part of the group of perpendicular to the hoof contact surface 15 oriented to reinforcing layers 31 as well as 31′ extends within the outer rib 21 or forms the outer rib 21 and a second part of the group perpendicular to the hoof contact surface of reinforcing layers 33 as well as 33′ extends within the inner rib 23 or forms the inner rib 23. Overall, the vertically oriented (i.e., the upright) reinforcing layers form and/or support the ribs 21 and 23.
[0068] The illustrations shown in
[0069] The reinforcing layers 31, 33, 35 as well as 31′, 33′, 35′ are composed of textile structures. Such ordered textile structures may be, for example, meshed, woven, non-woven, knitted, knotted, etc. Reinforcing layers may consist of meshed layer structures. Suitable textile structures are obtainable, for example, as bands or tubes. To produce a shoeing according to the invention from a fiber-plastic composite, such bands or tubes can be inserted into a horseshoe-shaped cavity and then embedded in a plastic matrix. This results in shoeing structures as shown here with reference to
[0070] In order to produce an embodiment according to the invention (similar to that shown schematically in
[0071] Tubes meshed in this way are distinguished, for example, by the fact that the tube diameter increases when the tube is pushed together along its longitudinal axis, in that the fiber strands move away from one another, or decreases again when drawn lengthwise (
[0072] The fibers are processed into a mesh. The fiber-plastic composite is thus a plastic reinforced with meshed layers, in particular meshed bands or meshed tubes.
[0073] The fiber-plastic composite contains fibers which are expediently selected from the group consisting of carbon fibers, polymer fibers such as, for example, aramid fibers (for example kevlar fibers), glass fibers and combinations thereof. Aramid fibers are used because they achieve a shoeing which, on the whole, exhibits little abrasion and, at the same time, good impact resistance, that is to say is particularly resistant.
[0074] The matrix material is selected from a resin which can be converted into a thermosetting plastic. The material for the plastic matrix is in particular selected from the group of epoxy resins or cross-linkable polyurethanes. Preference is given to an epoxy resin which can be cured, in particular, to give the thermosetting plastic. The shoeing thus consists of a fiber-reinforced thermosetting plastic, i.e. reinforcing layers of fiber material embedded in a thermosetting plastic matrix.
[0075] Thus, a particular embodiment of a shoeing according to the invention contains a layering of tubular fiber mesh structures (in particular aramid fiber meshing) in a thermosetting plastic matrix (in particular thermosetting epoxy resin matrix), the tubes being embedded, following the U-shaped curvature of the shoeing, essentially standing flat in relation to the running surface and forming the running surface. In at least one group of at least four stratified tubes, the tube stratification has a stratification normal which is aligned essentially parallel to the hoof contact surface over the entire course of the extension of the tubes along the U-shaped curvature of the shoeing.
[0076] In one embodiment, the tubes consist of meshed fiber strands (
[0077] In one method, the shoeing is produced in a vacuum pressing method, wherein fiber structures are placed in a prefabricated U-shaped negative mold and the plastic matrix is produced by introducing a hardening plastic or a hardening plastic system mixture.
[0078]
[0079] The base plate 53 of the abrasion protection device can be provided with holes 59 or other structures which permit the abrasion protection device 51 to be inserted and fixed in a cavity of a mold.
[0080] Reinforcing layers as well as bands or tubes are laid in the shoeing essentially above, below, in front of and behind the abrasion protection, so that the abrasion protection is integrated and fixed as well as possible in the shoeing. In particular, one, two or more reinforcing layers as well as bands or tubes between the two bars 55, 57 can be guided along the base plate 53, as a result of which the abrasion protection is integrated and fixed particularly well in the shoeing on the running surface side, in that at least one reinforcing layer or a reinforcing belt or reinforcing hose thereby runs in the shoeing between the base plate 53 of the abrasion protection and the shoeing running surface.
[0081] The invention is explained below with reference to an example.
EXEMPLARY EMBODIMENTS
[0082] A method of producing a shoeing comprising at least the following successive steps: [0083] Providing a tool mold (negative mold) having a U-shaped cavity in a substantially horizontal working surface, the cavity being open at the top and its U-shape being defined by inner contour walls. Insofar as the fitting to be produced is to have at least one furrow, the tool shape is equipped with a furrow recess contour, that is to say an elevation running in a U-shape centrally in the U-shaped cavity. Insofar as the fitting to be produced is to have recesses for hoof nails, the tool mold is equipped with a plurality of pin-like elevations which are distributed centrally in the U-shaped cavity on a U-shaped line and which rise from the cavity base of the groove elevation to the level of the working surface. [0084] Optional use of an abrasion protection. [0085] Inserting a plurality of flattened tubes (31, 33) or bands (31′, 33′) into the cavity in such a way that they follow the U-shaped curvature of the cavity in their longitudinal extension and are aligned essentially vertically (or upright) in their transverse extension. Insofar as a furrow recess contour is present in the tool shape, a first part of the plurality of flattened tubes (31) or bands (31′) is located on one side of the furrow recess contour and the second part of the plurality of flattened tubes (33) or bands (33′) is located on the other side of the furrow recess contour. [0086] Optionally laying out one or more further flattened tubes (35) or bands (35′) in the tool shape over the previously vertically inserted plurality of flattened tubes (31, 33) or bands (31′, 33′) in such a way that the one or more further flattened tubes (35) or bands (35′) essentially follow the U-shaped curvature in their transverse extension laid out horizontally and, insofar as there are a plurality of these further tubes (35) or bands (35′) these are laid horizontally one on top of the other. [0087] Closing the cavity by means of a cover which is pressed against the mold in a force-tight manner, for example by screwing the cover and the mold. This creates a cavity. [0088] Creation of a vacuum by sucking off the air in the cavity of the closed mold. [0089] Filling the cavity of the mold with a hardening plastic or plastic system, for example by the negative pressure produced as a result of the vacuum and, if appropriate, simultaneously applying an injection pressure, in order thereby to completely fill the U-shaped cavity equipped with tubes (31, 33, 35) or bands (31′, 33, 35) with the hardening plastic or plastic system and, in the process, to embed the tubes (31, 33, 35) or bands (31′, 33, 35) therein. [0090] Curing of the plastic or plastic system, optionally at elevated temperature. [0091] Cooling down and removing the shoeing from the mold.
[0092] In the production of shoeings, tubes can be inserted in a flattened manner, similar to the bands.
[0093] In another embodiment, meshed aramid tubes are used. Insofar as one or more horizontally designed tubes are also inserted, aramid tubes may likewise be employed for this purpose; alternatively, one or more carbon tubes can be used for this purpose. To produce the matrix, curable synthetic resin systems, such as, for example, curable epoxy resin systems or curable polyurethane resin systems, are used. For hardening, the shoeing may be kept or treated at a temperature of approximately 120° C. for approximately 1 hour. The tool shape used may be self-heating.
[0094] Maintaining an elevated temperature (i.e., a temperature elevated above room temperature) for a certain period of time during curing and/or thereafter can help reduce stresses in the material. This can lead to improved product quality.
[0095] The tool mold used is, in particular, self-heating in the sense that the temperature of the tool mold can be set to a specific value (for example to 120° C. as mentioned above) and can be maintained for a specific period of time (for example for 1 hour as mentioned above).
[0096] While specific embodiments have been described above, it is obvious that different combinations of the embodiments shown can be used, insofar as the embodiments are not mutually exclusive.
[0097] While the invention has been described above with reference to specific embodiments, it is obvious that changes, modifications, variations and combinations can be made without departing from the concept of the invention.