Water heater solar panel with collector, heat exchanger and storage tank of water manufacturate with polyimers
20180238588 ยท 2018-08-23
Inventors
Cpc classification
Y02B10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S10/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S10/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S80/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S60/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24S10/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Water heater solar panel with collector heat exchanger and storage tank of water manufactured with plastic materials. This solar panel for heating water is manufactured with expanded polystyrene foam, glasses, a metal sheet and some plastic fittings. The collector of sun and water storage tank are assembled together, allowing the transfer of heat from the primary circuit to the secondary circuit without tubes, through a heat exchanger consisting of a metal sheet. The storage tank is integrated in the collector so that improves handling and lowers the cost in fluid transport and the manufacture of it. The weight of this panel is distributed regularly on the roof or deck.
Claims
1. The solar water heater panel comprising of two circuits: A primary circuit for a coolant or low volatility fluid composed of two chambers connected in series by holes in the partition wall. The first, a diaphanous outer chamber bounding by: A glass sheet comprised of an upper surface in the part exposed to the sun and the lower one at the other side; Outer surface of the partition wall of the middle housing; A perpendicular top wall extending from the entire perimeter outer surface of the partition wall of the middle housing abutting until reaches the entire perimeter of lower surface of the glass sheet allowing sufficient space to hold and move the primary fluid or coolant. A diaphanous outer chamber long enough for the density difference of the fluid primary or coolant at the first end above the second end of the outer chamber when the sun heats it, opens the valves and allows it to move. The second, an inner chamber bounding by: A sheet of metal, (heat exchanger), comprised of primary circuit surface and a secondary circuit one; Inner surface of the partition wall of the middle housing; A perpendicular top wall extending from the entire perimeter inner surface of the partition wall of the middle housing abutting until reaches the entire perimeter of primary circuit surface of the metal sheet, allowing enough space to hold and move the primary fluid or coolant. The inner and outer chambers of the continuous primary coolant circuit being in sufficient fluid communication to support continuous circulation of coolant between the inner and outer chambers; A secondary circuit is formed by a water storage tank connecting a cold water inlet through the inlet fitting at the second end of the panel to a hot water outlet through the outlet fitting at the first end of the panel. The storage tank of the secondary water circuit bounded by: A wall of the base housing comprised of an inner upper surface and an outer bottom surface; A perpendicular top wall extending from the entire perimeter inner upper surface of the base housing abutting until reaches the entire perimeter of secondary circuit surface of the metal sheet; A secondary circuit surface of the metal sheet closing the storage tank tightly allowing enough space to hold the secondary fluid as water. The secondary and primary circuit is connected one to each side of the metal sheet, whose function is to facilitate the diffusion of heat between both circuits. Whereby, the solar panel is configured to: collect solar radiation and heat coolant from temperature T.sub.1 to T.sub.2 in the outer chamber; establish a continuous flow of heated coolant leaving the outer chamber and entering the inner chamber of the primary circuit; and transmit heat from the heated coolant in the inner chamber of the primary coolant circuit via the metal sheet to the water of the secondary circuit in the storage tank raising the temperature T.sub.4 of the inlet water to the outlet water T.sub.5; establish a continuous flow of cooled coolant at temperature T.sub.3 leaving the inner chamber and entering the outer chamber of the primary coolant circuit.
2. The solar water heater panel of claim 1 wherein the partition wall of the middle housing further comprises: one or more first holes that run between the outer and inner surfaces of the partition wall of the middle housing and arranged towards a first end of the panel, each of one or more first valves being fixed in each of the first holes and configured to allow the primary fluid to pass only from the outer chamber to the inner one; and one or more second holes extending between the outer and inner surfaces of the separating wall of the plastic middle housing and disposed towards a second end of the panel, each of one or more second valves being secured in each of the one or more second holes and configured to allow the primary fluid to pass only from the inner chamber to the outer chamber; whereby, the solar panel, when it is sufficiently inclined to place the first end above the second end, is configured so that: when the glass sheet is subjected to sufficient solar radiation: the one or more first and one or more second valves are opened by thermo-siphon action to establish by convection the continuous flow of heated coolant; and when the glass sheet is not subjected to sufficient solar radiation: the first and second valves remain closed to prevent the flow of coolant between the outer and inner chambers of the primary circuit.
3. The solar water heater panel of claim 1, further comprising: a pump connection with the inner and outer chambers of the continuous primary coolant circuit, the pump being powered by a photovoltaic cell and configured to pump coolant; from the outer to the inner chamber at the first end above the second end of the panel; at least one hole at the second end in the partition wall between the inner and outer chambers configured to allow coolant to pass from the inner to the outer chamber, but not from the outer to the inner chamber; pump, photovoltaic cell and primary fluid being configured such that the coolant in the outer chamber is hotter than the coolant in the inner chamber, the pump is activated and the continuous flow of heated coolant between outer and inner chambers established.
4. The solar water heater panel of claim 2, the middle housing further comprising: a plurality of buttress extending from the inner surface of the partition wall of the middle-housing and abutting the primary circuit surface of the metal sheet; the plurality of buttress being configured to abut the primary circuit surface of the metal sheet opposite locations on the secondary circuit surface of the metal sheet abutted by the plurality of base-housing walls, whereby the metal sheet is secured by the plurality of abutting buttress and the plurality of base-housing walls.
5. The solar water heater panel of claim 4, wherein the storage tank is divided by walls into a plurality of channels connected fluidly in series: the longitudinal axes of each of the plurality of channels are aligned substantially perpendicular to the axis of the panel extending between the first and second ends of the panel, configured so that the walls of the plurality of channels close the passage to the flow of water allowing it to only advance in a path from one side to the other until finding the exit through the outlet fitting; whereby base housing walls give stiffness to solar water panel and also ensures the metal sheet to coincide on the other side with the buttresses of the middle housing and allow the water rise by convection when the secondary water circuit storage tank is full with water and hot.
6. The solar water heater panel of claim 2, wherein the glass and metal sheets and plastic-middle and base housings are secured using a plurality of clips and/or adhesive.
7. The solar water heater panel of claim 6, further comprising one or more mounting anchorages suitable for attaching the panel to an inclined or flat surface.
8. The solar water heater panel of claim 2, wherein the outer partition wall surface of the middle housing comprises a material for absorbing solar radiation.
9. The solar water heating panel of claim 2, further comprising a second glass sheet comprising upper and lower surfaces, the second lower surface of glass sheet disposed opposite the upper surface of the first glass sheet for enclose a space between the first and second sheets and provide additional thermal insulation between the external chamber of the coolant.
10. The solar water heater panel of claim 2, further comprising a storage tank top disposed at the water circulation end of the secondary circuit and configured to cover a portion of the exposed part of the secondary circuit surface of the metal sheet adjacent to the hot water outlet fitting.
11. The solar water heater panel of claim 2, further comprising a frame abutting the perimeter of the top surface of the glass sheet.
12. The solar water heater panel of two circuits of fluids of low volatility wherein is composed by two main parts, the solar collector and the storage tank solar panel sharing a metal sheet all together. The solar collector is former by top frame, glasses, middle housing with valves and filling/expansion tank with components and metal sheet as heat exchanger. The storage tank is former by base housing, inlet and outlet fitting, storage tank top and sharing metal sheet with the solar collector.
13. The solar water heater panel of claim land 12, wherein middle and/or base housing is composed of expanded polystyrene foam, obstructed polystyrene or syndiotactic polystyrene and the metal sheet is composed of aluminum, copper or stainless steel.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0009] The patent or application file contains at least one drawing executed in color. Copies of this patent application publication with color drawings will be provide by the Office upon request and payment of the necessary fee.
[0010]
[0011]
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DETAILED DESCRIPTION OF THE INVENTION
[0020] In
[0021] In
[0022] In the upper or first panel end longitudinal section detail along line I-II on
[0023] How the storage tank top 6 is installed shape the hot water tank 33.
[0024] The location of the filling/expansion tank 4 in the outer chamber 21 of the primary circuit 20. The filling/expansion tank 4 is mounted by the filling/expansion tank fitting 18, plus nut, 17 in the middle housing perimeter wall.
[0025] The position of the holes 19 in the partition wall 36 of the middle housing 10 and the position of the valves 8 placed in the inner chamber 22 of the primary circuit 20.
[0026] In the lower or second panel end longitudinal section detail along line III-IV on
[0027] The location of the inlet fitting 13a of cold water 25 mounted in the base housing perimeter wall, plus nut 14.
[0028] The position of the holes 19 in the partition wall 36 of the middle housing 10 and the position of the valves 8 placed in the outer camber 21 of the primary circuit 20.
[0029] In both details shows:
[0030] The primary 20 and secondary 23 circuits.
[0031] The inner chamber 22 and the outer chamber 21 of the primary circuit 20 separated by the partition wall 36 of the middle housing.
[0032] The separation of primary circuit 20 and secondary circuit 23 via a metal sheet 3, (exchange heater) 35.
[0033] The primary circuit 20 is bounded by the glass 2, middle housing 10 and the metal sheet 3.
[0034] The secondary circuit 23 is bounded by the metal sheet 3 and the base housing 9.
[0035] Interior walls 5 of storage tank of the base housing 9.
[0036] Base housing 9, metal sheet 3, middle housing 10, glass 2, top frame 1, clamped by the anchorage clips 12.
[0037] In this standard model the base housing 9, middle housing 10, storage tank top 6 and the top frame 1 are all produced from expanded polystyrene foam.
[0038] In
[0039] The holes 19 in the expanded polystyrene foam connecting the inner chamber 22 and the outer chamber 21 of the primary circuit 20 through the partition wall 36 of the middle housing 10.
[0040] The position of the upper valves 8 in the first panel end 30
[0041] The primary circuit 20 is bounded by the glass 2 and the metal sheet 3.
[0042] The separation of the outer chamber 21 and the inner chamber 22 of the primary circuit 20 via partition wall 36 of the middle housing 10.
[0043] The separation of the inner chamber 22 of the primary circuit 20 and the secondary circuit 23 via metal sheet 3.
[0044] The metal sheet held on one side by the walls 5 of the base housing 9 and on the other side with the buttresses 27 of the middle housing 10.
[0045] Interior walls 5 of storage tank 32
[0046] The anchorage clips 12 and side clips 11.
[0047] Additionally is visible the black surface 35 at the outer surface of partition wall 36 of the middle housing 10 of outer chamber 21.
[0048] In
[0049] Frame top 1 and glass 2 over middle housing 10.
[0050] Attach valves 8 to the corresponding side of the partition wall 36 and filling/expansion tank 4 components to the middle housing 10.
[0051] Metal sheet 3 between middle housing 10 and base housing 9.
[0052] The storage tank top 6, inlet and outlet fittings 13b & 13a, to the base housing 9.
[0053] Place vertically in order, over the base housing 9, each one over the other components.
[0054] Clips 11 and anchorage clips 12 positioned creating a solar panel block 30
[0055] Once created the solar panel block 30
[0056] In
[0057] The distribution of the fluids in the full longitudinal section along line I-IV of the solar panel 30
[0058] The primary fluid or coolant 24 in the primary circuit 20 and water 25 in secondary circuit 23. The colors represent an intuitive idea of the temperature of the fluids in one instance.
[0059] During sunny periods the primary circuit coolant 24 at temperature T.sub.1 rises though the outer chamber 21, flows through the first panel end holes 19b of the partition wall 36 at temperature T.sub.2 higher than T.sub.1 and falls through the inner chamber 22 losing heat through the heat exchanger lowering the temperature at T.sub.3 lower than T.sub.2 passing through the second panel end holes 19a of the partition wall 36 into the outer chamber 21 where the cycle begins again when the first panel end is above se second panel end and the outer chamber 21 is exposed at sun.
[0060] Non sunny periods the cycle remains interrupted by the valves 8.
[0061] In the secondary circuit 23, the cold water 25a enters through the inlet fitting 13a at temperature T.sub.4 and commences a zigzag movement between the walls 5 of the channels within the base housing 9 until reaching the upper side. When the water 25 enters the first lower channel 26a the water 25 rises from the paper until the end of the channel 26a, passing to the second channel 26b in the opposite direction into the paper to the end of the channel where the water 25 passes to the third channel 26c where it rises from the paper again and so on till it reaches the upper side at temperature T.sub.5 higher than T.sub.4, where the water 25 exits through the hot water outlet fitting 13b.
[0062] As such, the water 25 that looses temperature starts to fall through the same path towards the bottom of the solar panel 30.
[0063] It's visible to see pockets of air 27 trapped in the secondary 23 and primary 20 circuits, plus the filling/expansion tank 4.
[0064] In
[0065] Colors during the nighttime are less warm than during the daytime.
[0066] The functional modes of valves 8 during periods with and without Sun.
[0067] In the lower details, you can see how the valves 8 open and close depending on the direction of coolant 24 flow. During daytime Sun, warn in outer chamber 21 temperature increase, pressure goes up pushing the membrane 7 and open upper valves 8, new pressure in inner chamber 22 open lower valves 8 and the coolant 24 flows. During nighttime cold air, in outer chamber temperature decrease, cold coolant 24 descends pushing the membrane 7 and close lower valves 8, higher pressure in inner chamber close upper valves 8.
[0068] In
[0069] A general view of the solar panel 30 where you can see two main parts, the solar collector 31 and the storage tank 32.
[0070] The solar collector is former by top frame 1, glasses 2, middle housing 10 with valves 8 and filling/expansion tank with components 4 and metal sheet 3 as heat exchanger 35.
[0071] The storage tank 32 is former by base housing 9, inlet and outlet fitting 13a & 13b, storage tank top 6 and sharing metal sheet 3 with the solar collector 31.
[0072] As well, lines of section I-II, III-IV and I-IV.
[0073] As well, inlet 13a and outlet 13b fittings of water also the location of the filling/expansion tank 4.
[0074] The holes 19 in the first panel end at the partition wall 36 of the middle housing 10 and the position of the second panel end valves 8 in the outer side.
[0075] The clips 11 &12 and the attachment of the floor anchors 15 & 16.
[0076] In
[0077] The location of the photovoltaic water pump 40 and the photovoltaic cell 41 in the solar panel 30. It's function is to pump the coolant 24 from the outer chamber 21 to the inner chamber 22 when the outer chamber temperature is higher than the inner chamber in the primary circuit 20.
[0078] In the lower part of the drawing there is a photovoltaic detailed. The pump 40 is electrical fed which is triggered by the control unit. The control unit switches on and off the pump 40 depending on the temperature reading in the temperature probes.
[0079] In
[0080] A likely solar panel 30 installation.
[0081] The water comes from the main water supply passes through the stopcock and the pressure reduction device 55 before entering the solar panel 30. Once heated, the water travels via an isolation pipe and enters the building for use. Then passes through a water heater assistant which is employed during night or winter periods.
[0082] In the water circuit, before the pressure reduction device 55 there is a stopcock with drain cock to aid with system drainage when required.
[0083] In
[0084] When the first panel end is above the second panel end and the sun's rays penetrate into the solar panel 30
[0085] In the secondary circuit 23
[0086] Solar panel 30
[0087] This panel 30
[0088] The middle housing is designed to hold the metal sheet 3
[0089] The outer chamber 21
[0090] The valves 8
[0091] The primary circuit 22
[0092] A pressure reduction device 55
[0093] Use rubber joints to prevent leakage, and glue or welding for more solidity.
[0094] The panel 30
[0095] This solar panel 30
[0096] They are also more economical and ecological than current models.
[0097] The size and thickness of the walls of the panel 30
[0098] The outer surface of the panel 30