POWERED SASH DRIVING APPARATUS HAVING A CONNECTION BLOCK
20180238097 ยท 2018-08-23
Inventors
Cpc classification
E05F15/643
FIXED CONSTRUCTIONS
International classification
Abstract
Windows including one or both of a powered sash driving apparatus and a window balance apparatus and further including a sash connector block and latch bolt assembly are described herein, along with methods of assembling and/or operating the windows.
Claims
1. A window comprising: a window frame comprising first and second side jambs that are connected to each other by a head jamb and a sill; a sash movably mounted in the window frame, the sash positioned between the first and second side jambs and configured for movement between the head jamb and the sill along a first axis aligned with the first and second side jambs; a window balance apparatus configured to counteract the weight of the sash during movement of the sash between the head jamb and the sill; a powered sash driving apparatus comprising a motor and a linear actuator; a sash connector block operably connected to the linear actuator of the powered sash driving apparatus, wherein the powered sash driving apparatus is configured to move the sash connector block along the first side jamb between the head jamb and the sill, wherein the sash connector block is selectively coupled to the sash; wherein the powered sash driving apparatus is operably connected to the sash and configured to move the sash along the first side jamb between the head jamb and the sill only when the sash is coupled to the sash connector block; and wherein the window balance apparatus is connected to the sash and configured to counteract the weight of the sash during movement of the sash between the head jamb and the sill whether or not the sash is selectively coupled to the sash connector block.
2. A window according to claim 1, wherein the powered sash driving apparatus comprises a powered mode and unpowered mode, wherein the sash is coupled to the motor through the linear actuator and the sash connector block when the powered sash driving apparatus is in the powered mode such that operation of the motor moves the linear actuator which, in turn moves the sash connector block and the sash only when the sash is coupled to the sash connector block, and wherein the sash connector block and the sash are decoupled from the motor when the powered sash driving apparatus is in the unpowered mode such that the sash can be manually moved between the head jamb and the sill when the powered sash driving apparatus is in the unpowered mode.
3. A window according to claim 2, wherein the powered sash driving apparatus comprises a clutch between the motor and the linear actuator, and wherein the clutch is engaged when the powered sash driving apparatus is in the powered mode, and further wherein the clutch is disengaged when the powered sash driving apparatus is in the unpowered mode.
4. A window according to claim 1, wherein the powered sash driving apparatus is attached to the first side jamb.
5-22. (canceled)
23. A window according to claim 1, wherein the linear actuator comprises a lead screw.
24. A window according to claim 1, wherein the window balance apparatus comprises a tension spring.
25. A window according to claim 1, wherein the window balance apparatus comprises a torsion spring.
26. A window according to claim 1, wherein the linear actuator comprises a lead screw.
27. A window comprising: a window frame comprising a pair of side jambs separated by a head jamb and a sill; a sash movably mounted in the window frame, the sash positioned between the pair of side jambs and moving between the head jamb and the sill along a first axis aligned with the pair of side jambs; and a window balance assembly comprising a primary window balance apparatus and a powered sash driving apparatus, wherein the primary window balance apparatus is operably connected to the sash, wherein the primary window balance apparatus is configured to counteract the weight of the sash during movement of the sash between the head jamb and the sill; and wherein the powered sash driving window balance apparatus comprises a second end operably connected to the sash and a first end fixedly connected to the window frame, wherein the powered sash driving apparatus comprises a motor and a linear actuator operably connected to the motor, and wherein the motor is configured to move the linear actuator between a retracted configuration and an extended configuration, and further wherein the powered sash driving apparatus is configured to apply a force to the sash when the powered sash driving apparatus is operated such that the linear actuator moves between the retracted configuration and the extended configuration, and still further wherein the second end of the powered sash driving apparatus moves away from the first end of the powered sash driving apparatus as the linear actuator moves from the retracted position to the extended position.
28. A window according to claim 27, wherein the powered sash driving apparatus comprises a powered mode and unpowered mode, wherein the sash is coupled to the motor when the powered sash driving apparatus is in the powered mode such that operation of the motor moves the linear actuator between the retracted and extended configurations, and wherein the sash is decoupled from the motor when the powered sash driving apparatus is in the unpowered mode.
29. A window according to claim 28, wherein the powered sash driving apparatus comprises a clutch between the motor and the linear actuator, and wherein the clutch is engaged when the powered sash driving apparatus is in the powered mode, and further wherein the clutch is disengaged when the powered sash driving apparatus is in the unpowered mode.
30. A window according to claim 27, wherein the primary window balance apparatus and the powered sash driving apparatus are aligned with the first axis.
31. A window according to claim 27, wherein the window comprises a shoe attached to the sash, and wherein the primary window balance apparatus and the powered sash driving apparatus are operably connected to the shoe.
32. A window according to claim 27, wherein the primary window balance apparatus and the powered sash driving apparatus are attached to one of the side jambs.
33. A window according to claim 27, wherein the primary window balance apparatus comprises a torsion spring.
34-36. (canceled)
Description
BRIEF DESCRIPTION OF THE VIEWS OF THE DRAWING
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[0031]
DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0032] In the following description of illustrative embodiments, reference is made to the accompanying figures of the drawing which form a part hereof, and in which are shown, by way of illustration, specific embodiments. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention.
[0033] One illustrative embodiment of a window 10 incorporating one or more window balance assemblies 20 is depicted in
[0034] The window 10 depicted in
[0035] In the embodiment depicted in
[0036] In addition, the window balance apparatus and the powered sash driving apparatus in the window balance assemblies 20 described herein may be aligned and/or arranged to apply a force to a sash that operates along an axis 11 which is, in one or more embodiments, aligned with the direction along which one or more of the sashes 14 and 16 in the window move.
[0037] Another illustrative embodiment of a window 110 is depicted in
[0038] Although the powered sash driving apparatus 140 is depicted as being located in the sill 113 below sash 116, the powered sash driving apparatus provided with windows in which one or more sashes move horizontally within the window frame may be located in any of the frame members. In the location in which powered sash having apparatus 140 is positioned, it may be particularly useful for moving sash 116 between the side jambs 115 as described herein.
[0039] One illustrative embodiment of a window balance assembly 20 that may be used in connection with a single or double hung window as described herein is depicted in
[0040] The window balance apparatus 30 depicted in
[0041] As used herein, a window balance apparatus assists and/or controls movement of a sash within a window through the gain and release of potential energy within one or more mechanical components. Although the window balance apparatus 30 depicted in
[0042] Furthermore, although the powered sash driving apparatus and the window balance apparatus used in the window balance assemblies described herein may be separated as seen in, e.g.,
[0043] The window balance apparatus 30 includes a first end 31 and a second end 33. The first end 31 is, in one or more embodiments, fixedly connected to a side jamb 15. As used herein, fixedly connected means that the first end 31 of the window balance apparatus 30 is fixed to the jamb in a way that does not allow the first end 31 of the window balance apparatus 30 move relative to the jamb. The window balance apparatus 30 is also operably connected to a sash at its second end 33 by any suitable technique. In the depicted embodiment, the window balance apparatus 30 and the powered sash driving apparatus 40 are both connected to the sash using a shoe 50. The use of shoes 50 to connect window balances to moving sash is in windows is known and will not be described further herein.
[0044] The window balance apparatus 30 is depicted in the retracted configuration in
[0045] Also depicted in
[0046] The window balance apparatus 30 and the powered sash driving apparatus 40 of the window balance assembly 20 are, in the depicted embodiment, connected to a sash using a shoe. In one or more alternative embodiments, however, the window balance apparatus and/or the powered sash driving apparatus of any window balance assembly as described herein may be attached to a sash by any suitable technique that may or may not involve a shoe. For example, the window balance apparatus and/or assemblies may connect to a sash using a tilt latch device as described herein or using any other point of attachment.
[0047] The powered sash driving apparatus 40 includes, in or more embodiments, a motor 42 and a linear actuator operably connected to the motor 42. The motor 42 may be, in one or more embodiments, an electric motor that receives power through wires 48. Operation of the motor 42 moves the linear actuator between a retracted configuration and an extended configuration. The powered sash driving apparatus 40 is depicted in the retracted configuration in
[0048] In the embodiment depicted in
[0049] In one or more embodiments in which a lead screw is used as a part of the powered sash driving apparatus as described herein, rotation of the lead screw can be accomplished in any suitable manner. In one or more embodiments, the motor may be a conventional direct-current motor with a gearbox used to achieve the acquired speed and torque to move a sash. Quiet operation of the motor and associated components may, in one or more embodiments, be enhanced by the use of helical gears and/or vibration isolation of the motor and gearbox. In one or more embodiments, reversal of the motor direction for moving the sash in both directions within a window frame can be achieved by reversing the polarity of the direct-current power supplied to the motor.
[0050] Because the sashes in windows may be moved manually, in one or more embodiments the powered sash driving apparatus may allow for movement of the apparatus between its extended and retracted configurations when the motor is not powered, i.e., when the motor is not being used to move the sash.
[0051] To allow for manual movement of a sash, the powered sash driving apparatus 40 may, in one or more embodiments, include a powered mode and unpowered mode. In such an embodiment, the sash can be coupled to the motor 42 of the powered sash driving apparatus 40 when the powered sash driving apparatus 40 is in the powered mode. In the powered mode, operation of the motor 42 moves the linear actuator between the retracted and extended configurations and, as a result, the sash connected to the powered sash driving apparatus 40 between the head jamb 12 and the sill 13.
[0052] When the powered sash driving apparatus 40 is in the unpowered mode, the sash is decoupled from the motor 42 such that manual movement of the sash between the head jamb and the sill can move the linear actuator of the powered sash driving apparatus 40 between the retracted and extended configurations, preferably with little or no resistance offered by the powered sash driving apparatus 40.
[0053] In one or more embodiments, the motor 42 may be coupled and decoupled from a sash as described herein using a clutch 45 located between the lead screw 44 and the motor 42. The clutch 45 may be engaged when the powered sash driving apparatus 40 is in the powered mode such that operation of the motor results in rotation of the lead screw 44 and, thereby, movement of the follower 46. The clutch 45 is disengaged when the powered sash driving apparatus 40 is in the unpowered mode such that the follower 46 and/or lead screw 44 may rotate freely as the powered sash driving apparatus 40 is moved between its extended and retracted configurations as described herein.
[0054]
[0055] As discussed herein, the powered sash driving apparatus may be connected to a moving sash using, in one or more embodiments, a tilt latch assembly. One illustrative embodiment of a sash 216 incorporating a tilt latch assembly 260 is depicted in
[0056] The latch bolt 262 of the tilt latch assembly 260 is movable between an extended position and a retracted position. In one or more embodiments, the latch bolt 262 may be biased in the extended position in which the latch bolt 262 extends away from the side 219 of the sash 216. In one or more embodiments, biasing of the latch bolt 262 in the extended position may be accomplished using a variety of different structures including, e.g., a spring or other resilient member.
[0057] The latch bolt 262 is depicted in an extended position in both of
[0058] Although the latch bolt 262 is provided as a part of a tilt latch assembly 260 in the embodiment depicted in
[0059] Furthermore, although the latch bolt 262 is depicted as protruding from an upper left corner of the sash 216, in one or more embodiments, the latch bolts used in connection with the powered sash driving apparatus described herein may protrude from any suitable location on a sash to be moved using the powered sash driving apparatus. In other words, the illustrative embodiment is illustrative in nature only and should not be construed as limiting the location of a latch bolt on a sash.
[0060] One illustrative alternative embodiment of a powered sash driving apparatus 240 including a sash connector block 270 configured to operably connect to a latch bolt 262 on a sash 216 as described herein is depicted in
[0061] Also depicted in connection with the powered sash driving apparatus 240 is a sash connector block 270 that is operably connected to the linear actuator 244. The powered sash driving apparatus 240 is configured to move the sash connector block 270 along the axis 211. In particular, rotation of the linear actuator 244 by the motor 242 will cause the sash connector block 270 to move towards or away from the motor 242 depending on the direction of rotation of the linear actuator 244. Where the linear actuator is in the form of a lead screw, the sash connector block 270 may include complementary threads that cooperate with the lead screw of linear actuator 244 to convert the rotational movement of the linear actuator 244 to translational motion such that the connector block 270 moves towards or away from the motor 242.
[0062] The sash connector block 270 includes a bolt recess 274 that is configured to receive the latch bolt 262 of a latch assembly 250 when the latch bolt 262 is in its extended position. The bolt recess 274 is located between a first end 271 and a second end 272 of the sash connector block 270.
[0063] Also included in one or more embodiments of a sash connector block 270 as described herein are a first ramp 276 and a second ramp 278. The first ramp 276 provides an inclined surface between the first end 271 and the bolt recess 274 of the sash connector block 270. The second ramp 278 provides an inclined surface between the second end 272 and the bolt recess 274 of the sash connector block 270.
[0064] The inclined surfaces of the first ramp 276 and the second ramp 278 provide a window incorporating a sash connector block, powered sash driving apparatus, and latch assembly with a latch bolt as described herein with the capability of reconnecting the sash carrying the latch bolt 262 with the sash connector block 270 when those two components are no longer operably connected to each other. Situations such as that may occur when, for example, it is desired to decouple the sash from the powered sash driving apparatus, replacing a sash within a window, etc.
[0065] Operation of one illustrative embodiment of a window including a latch assembly, a powered sash driving apparatus and a sash connector block as described herein to reconnect the latch bolt of a latch assembly with the connector block and, thus, reconnect the sash carrying the latch bolt to the powered sash driving apparatus by moving the sash connector block will be described in connection with
[0066] Referring to
[0067] As the bolt recess 274 of the sash connector block 270 approaches the latch bolt 262, the inclined surface of the second ramp 278 of the sash connector block 270 will, in one or more embodiments, cause the latch bolt 262 to move from its extended position towards its retracted position. In particular, the second ramp 278 may be described as having an inclined surface that is closer to the side 219 of the sash 216 at the bolt recess 274 than at the second end 272 of the sash connector block 270. Similarly, the first ramp may be described as having an inclined surface that is closer to the side 219 of the sash 216 at the bolt recess 274 than at the first end 271 of the sash connector block 270.
[0068] Referring to
[0069] Further movement of the sash connector block 270 in the downward direction results in positioning the latch bolt 262 over the latch bolt recess 274 in the sash connector block 270 as seen in, e.g.,
[0070] Although not depicted in figures, it will be understood that the first side ramp 276 would perform similarly in combination with the latch bolt 262 if the connector block 270 approached the latch bolt 262 from the opposite direction (i.e., if the sash connector block 270 started below the latch bolt 262 and moved upward in the views as seen in
[0071] In one or more embodiments in which the sash connector block 270 is used in a double or single hung window, the first end 271 of the sash connector block 270 may be described as the head jamb end of the sash connector block 270 and the second end 272 of the sash connector block 270 may be described as the sill end of the sash connector block. Accordingly, the ramp formed by the inclined surface extending between the head jamb/first end 271 and the latch bolt recess 274 can be described as the head jamb side ramp of the sash connector block 270, while the ramp formed by the inclined surface extending between the sill/second end 272 and the latch bolt recess 274 can be described as the sill side ramp of the sash connector block 270.
[0072] A perspective view of the linear actuator 244 along with the sash connector block 270 located in a channel 280 formed in a frame member 215 is depicted in
[0073] Another illustrative embodiment of a window balance assembly 320 that may be used in connection with a single or double hung window as described herein is depicted in
[0074] The window balance apparatus 330 depicted in
[0075] Also depicted in
[0076] A perspective view of one illustrative embodiment of an alternative window balance assembly 420 is depicted in
[0077] The illustrative embodiment of a window balance assembly 420 depicted
[0078] The window balance assembly 420 depicted in
[0079] Further, the storage and release of potential energy through the winding of torsion spring 436 may be affected using a follower 437 that may in one or more embodiments act on the threads of the lead screw 444. Further, in one or more embodiments, the follower 437 may also serve as the follower for the powered operation of the window balance apparatus 420.
[0080] The window balance assembly 420 also includes, in one or more embodiments, a first end 421 and a second end 423. The first end 421 of the window balance assembly 420 is, in one or more embodiments, fixedly connected to a jamb to assist and/or control in the movement of a sash in a window. The window balance assembly 420 is also operably connected to a sash through its second end 423 which may be, as described herein, connected to a shoe which is, in turn, connected to a window sash.
[0081] The powered sash driving apparatus as described herein can, in one or more embodiments, include a controller operably connected to the motor or motors of the powered sash driving apparatus and other components to provide variety of features and functions above and beyond the ability to operate in two directions to open and close a sash. The controllers used in the powered sash driving apparatus described herein may be provided in any suitable form and may, for example, include memory and a controller. The controller may, for example, be in the form of one or more microprocessors, Application Specific Integrated Circuit (ASIC) state machines, etc. The controllers may include one or more of any suitable input devices configured to allow a user to operate the apparatus (e.g., keyboards, touchscreens, mice, remote controls, etc.), as well as display devices configured to convey information to a user (e.g., display screens (which may or may not be touchscreens), indicator lights, etc.).
[0082] For example, in one or more embodiments, the controller of a powered sash driving apparatus as described herein may be configured to monitor the electric current drawn by a motor in a powered sash driving apparatus. Monitoring the electric current drawn by the motor may provide the controller with the ability to detect obstructions in the path of the sash and/or to set end points of the travel distance. This may be useful where, for example, the sash connector block is disconnected from the sash. In such a situation, the powered sash driving apparatus may not have an indication as to where the sash is located within a window frame. As a result, it may be useful to operate the powered sash driving apparatus such that the sash connector block connects with the sash and moves the sash to either a fully open or fully closed position with detection of either the fully open or fully closed positions being based on the electric current being drawn by the motor of the powered sash driving apparatus described herein.
[0083] In one or more embodiments, the windows and powered sash driving apparatus used in them as described herein may include position sensing features to enable the sash to be stopped at one or more predetermined positions within a window frame. One potential technique for position sensing may include a controller that is configured to count rotations or steps of rotation of the motor or other rotating component (e.g., a lead screw) as one way of determining position within a window as described herein. Setting a sash at a predetermined position may allow a system to provide predetermined opening in a window that provides ventilation while improving safety and security by limiting the size of that opening.
[0084] In one or more embodiments of the powered sash driving apparatus as described herein, the apparatus may include a controller that is configured to provide a reengage mode which could be used after a sash has been disengaged from a sash connector block (e.g., the latch bolt has been removed from the bolt recess of the sash connector block). If the sash has been moved to a position in which the latch bolt is no longer aligned with the bolt recess of a sash connector block (to, e.g., enable manual operation of a sash within a window frame), the powered sash driving apparatus can be placed into a reengage mode in which the sash connector block will be moved until the sash connector block reaches and re-engages with the latch bolt on a sash, thus returning the sash to powered operation using the powered sash driving apparatus. Re-engagement of a latch bolt and sash connector block as described herein may, in one or more embodiments, be determined by monitoring the motor of a powered sash driving apparatus for an increase in current draw which would be indicative of a load placed on the motor by movement of a sash after re-engagement.
[0085] In one or more embodiments, the powered sash driving apparatus described herein may include a controller that is configured to provide a manual mode in which, after a sash connector block has been disengaged from a latch bolt on a sash, the sash connector block may be moved to a position out of the range of travel of the latch bolt to allow movement of the sash to various positions within a window frame without inadvertently re-engaging the latch bolt with the sash connector block.
[0086] In one or more embodiments, a controller in the powered sash driving apparatus may be configured to provide feedback to a user or to a another system in the form of, e.g., an indication of sash position (which may be expressed as high and/or width of an opening in inches or other units, a percent or fraction of total opening, etc.). In one or more embodiments, the controller may be further configured to provide feedback in the form of a comment or warning that a sash is in a position in a window that may be unsafe (e.g., open, etc.), may not comply with a code requirement, etc.
[0087] In one or more embodiments, a controller in the powered sash driving apparatus may be configured to provide an indication of whether or not a sash connector block is engaged with a latch bolt on a sash. The system may be able to detect such a condition because, when a sash connector block is not engaged with a latch bolt on a sash, movement of the sash connector block by the powered sash driving apparatus would result in a lower current drawn by the motor of the powered sash driving apparatus as compared to the current drawn by the motor if the sash connector block was engaged with the latch bolt on a sash. In one or more embodiments, a controller in the powered sash driving apparatus could be configured to provide a warning or other indication that sash opening and closing is no longer under the control of the powered sash driving apparatus if it is determined that the latch bolt on the sash is not engaged with the sash connector block of the powered sash driving apparatus.
[0088] In one or more embodiments, a powered sash driving apparatus as described herein may also include additional sensors in communication with a controller of the powered sash driving apparatus to determine the sash position within a window frame relative to the sash connector blocks when the powered sash driving apparatus is no longer in engagement with the latch bolt on a sash.
[0089] In still other embodiments, a powered sash driving apparatus as described herein may further include additional sensors in communication with a controller of the powered sash driving apparatus such as, e.g., proximity sensors, etc., to sense obstructions in the path of a moving sash to halt movement of the sash and, in some instances, reverse movement of the sash to reduce the possibility of injury.
[0090] The complete disclosure of any patents, patent documents, and publications identified herein are incorporated by reference in their entirety as if each were individually incorporated.
[0091] Illustrative embodiments of the window balance assemblies and windows incorporating them, as well as related methods, are discussed and reference has been made to possible variations. These and other variations and modifications in the invention will be apparent to those skilled in the art without departing from the scope of the invention, and it should be understood that this invention is not limited to the illustrative embodiments set forth herein. Accordingly, the invention is to be limited only by the claims provided below and equivalents thereof.