Rope for an elevator and method of condition monitoring of the rope
10053331 ยท 2018-08-21
Assignee
Inventors
Cpc classification
B66B7/1223
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/24994
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
D07B1/145
TEXTILES; PAPER
D07B1/22
TEXTILES; PAPER
D07B2801/10
TEXTILES; PAPER
D07B2801/10
TEXTILES; PAPER
D07B1/16
TEXTILES; PAPER
Y10T428/249942
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/249994
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B66B7/06
PERFORMING OPERATIONS; TRANSPORTING
D07B1/14
TEXTILES; PAPER
D07B1/16
TEXTILES; PAPER
Abstract
A rope for a hoisting device, in particular for an elevator, includes at least one continuous load bearing member extending in longitudinal direction of the rope throughout the length of the rope, the load bearing member being made of composite material including reinforcing fibers embedded in polymer matrix. The composite material includes capsules embedded in the polymer matrix, the capsules storing monomer substance in fluid form. An elevator includes a rope of the aforementioned kind and a method for condition monitoring of a rope of an elevator.
Claims
1. A rope for a hoisting device comprising: at least one continuous load bearing member extending in longitudinal direction of the rope throughout the length of the rope, the load bearing member being made of composite material comprising reinforcing fibers embedded in a polymer matrix, wherein substantially the entirety of the at least one continuous load bearing member is parallel with the longitudinal direction of the rope and is untwisted and substantially the entirety of the reinforcing fibers are parallel with the longitudinal direction of the rope and are untwisted, wherein the composite material comprises capsules embedded in said polymer matrix, the capsules storing a monomer substance in fluid form, each capsule comprising a wall delimiting a closed, hollow inside space in which said monomer substance is stored, each capsule encapsulating the monomer substance in a leak-proof manner when the wall of the capsule is intact, wherein an optical indicator substance in fluid form is stored in said capsules and mixed with the monomer substance, the optical indicator substance being substantially different in its optical properties from the optical properties of the polymer matrix and/or the reinforcing fibers, wherein the optical indicator substance is fluorescent and sensitive to ultraviolet radiation, wherein the wall of the capsules comprises urea-formaldehyde, wherein the capsules are shaped elongated and parallel with the reinforcing fibers, wherein said at least one load bearing member forms part of an electrical circuit, and the reinforcing fibers are electrically conducting fibers, whereby the load bearing member is electrically conducting, and wherein the at least one load bearing member is configured to be electrically connected to a rope condition monitoring device of an elevator that monitors one or more electrical properties of the electrical circuit and stops rotation of a traction sheave upon a resistance of the electrical circuit exceeding a predetermined limit.
2. The rope according to claim 1, wherein said at least one load bearing member is embedded in a transparent coating forming a surface of the rope.
3. The rope according to claim 1, wherein the capsules are in the form of hollow fibers.
4. The rope according to claim 1, wherein the composite material further comprises a catalyst substance configured to trigger and/or accelerate polymerization reaction of the monomer substance when the monomer substance is in contact with the catalyst substance.
5. The rope according to claim 1, wherein the monomer substance comprises dicyclopentadiene (DCPD).
6. The rope according to claim 5, wherein the composite material further comprises a catalyst material evenly dispersed in the polymer matrix as agglomerates and surrounding the capsules and the catalyst material triggers and/or accelerates a polymerization reaction of the monomer substance.
7. The rope according to claim 6, wherein the catalyst material comprises ruthenium.
8. The rope according to claim 6, wherein the catalyst material comprises metal carbene complexes.
9. The rope according to claim 1, wherein the reinforcing fibers are carbon fibers.
10. The rope according to claim 1, wherein the polymer matrix comprises epoxy.
11. The rope according to claim 1, wherein the reinforcing fibers are continuous fibers, extending substantially throughout the whole length of the rope.
12. The rope according to claim 1, wherein the reinforcing fibers are parallel with a longitudinal direction of the rope, and the capsules are in a form of hollow fibers oriented parallel with the reinforcing fibers.
13. The rope according to claim 1, wherein the capsules are in a form of hollow fibers and substantially shorter than the reinforcing fibers.
14. An elevator comprising: an elevator car; and a roping comprising one or more ropes connected to the car, wherein the one or more ropes comprises: at least one continuous load bearing member extending in longitudinal direction of the rope throughout the length of the rope, the load bearing member being made of composite material comprising reinforcing fibers embedded in a polymer matrix, wherein substantially the entirety of the at least one continuous load bearing member is parallel with the longitudinal direction of the rope and is untwisted and substantially the entirety of the reinforcing fibers are parallel with the longitudinal direction of the rope and are untwisted, wherein the composite material comprises capsules embedded in said polymer matrix, the capsules storing a monomer substance in fluid form, each capsule comprising a wall delimiting a closed, hollow inside space in which said monomer substance is stored, each capsule encapsulating the monomer substance in a leak-proof manner when the wall of the capsule is intact, wherein an optical indicator substance in fluid form is stored in said capsules and mixed with the monomer substance, the optical indicator substance being substantially different in its optical properties from the optical properties of the polymer matrix and/or the reinforcing fibers, wherein said at least one load bearing member forms part of an electrical circuit, and the reinforcing fibers are electrically conducting fibers, whereby the at least one load bearing member is electrically conducting, and the elevator comprises a rope condition monitoring device configured to monitor one or more electrical properties of said circuit, and if a resistance of the electrical circuit exceeds a predetermined limit, the monitoring device brakes a safety circuit of the elevator, wherein the braking the safety circuit applies a brake to a traction sheave of the elevator.
15. A method for condition monitoring of a rope of an elevator comprising an elevator car and a rope connected to the elevator car, wherein the rope comprises at least one continuous load bearing member extending in longitudinal direction of the rope throughout the length of the rope, the load bearing member being made of composite material comprising reinforcing fibers embedded in a polymer matrix, wherein substantially the entirety of the at least one continuous load bearing member is parallel with the longitudinal direction of the rope and is untwisted and substantially the entirety of the reinforcing fibers are parallel with the longitudinal direction of the rope and are untwisted, wherein the composite material comprises capsules embedded in said polymer matrix, the capsules storing a monomer substance in fluid form, each capsule comprising a wall delimiting a closed, hollow inside space in which said monomer substance is stored, each capsule encapsulating the monomer substance in a leak-proof manner when the wall of the capsule is intact, wherein an optical indicator substance in fluid form is stored in said capsules and mixed with the monomer substance, the optical indicator substance being substantially different in its optical properties from the optical properties of the polymer matrix and/or the reinforcing fibers, wherein said at least one load bearing member forms part of an electrical circuit, and the reinforcing fibers are electrically conducting fibers, whereby the at least one load bearing member is electrically conducting, and the elevator comprises a rope condition monitoring device, the method comprises the step of: monitoring, via the rope condition monitoring device, one or more electrical properties of the electrical circuit, locating point(s) of rupture in the rope based on a change on at least the monitored electrical property of the load bearing member; and inspecting the condition of the rope at the point(s) of rupture, wherein if a resistance of the electrical circuit exceeds a predetermined limit, braking a safety circuit of the elevator via the rope condition monitoring device to apply a brake to a traction sheave of the elevator.
16. The method according to claim 15, wherein the point(s) of rupture in the rope is/are also located by identifying point(s) with deviating optical properties from the optical properties of the polymer matrix and/or the reinforcing fibers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
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DETAILED DESCRIPTION
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(10) The capsules are preferably such that each of them comprises walls delimiting a closed hollow inside space, wherein said monomer is stored. The shape of the capsule is preferably elongated, the capsules most preferably being in the form of hollow fibers storing the monomer material in a hollow inside space. Thereby, they settle interlaced between the reinforcing fibers f of the composite material. In particular, they can thus be parallel with the reinforcing fibers f. Elongated shape, and especially fiber-like shape provides for that the total volume of all the capsules 3 can be easily distributed evenly along the length of the load bearing part 2. Thus, the complete length of the load bearing member 2 can effectively be provided with the self-healing ability without excessive total volume consumed by the capsules.
(11) The monomer material preferably is or at least comprises dicyclopentadiene (DCPD). This monomer substance is one well working example, but alternatively any other monomer substance having an ability of polymerizing as such when contact with the matrix m or together with a catalyst, can be used. The walls of the capsules may be any suitable material, but preferably they comprise urea-formaldehyde, which is well suitable for storing the monomer substance yet being likely to rupture sufficiently easily in case the rupture in the composite material reaches the capsule 3.
(12) So as to ensure that the monomer substance stays reactive after manufacturing the load bearing member 2 and/or to ensure that the monomer substance 4 escapes the capsule only in case of need, the capsules 3 encapsulate the monomer substance 4 in a leak-proof manner, i.e. when the walls of the capsule are intact.
(13) For triggering and/or accelerating polymerizing reaction of the monomer substance 3, the composite material further comprises catalyst material 7 for triggering and/or accelerating polymerization reaction of the monomer substance 4, when it gets in contact with the catalyst material 7. The catalyst material 7 preferably comprises metal carbene complexes (Grubbs' catalysts). Preferably it comprises ruthenium. The catalyst material is among the polymer matrix m, preferably dispersed evenly or embedded as agglomerates in the polymer matrix m.
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(15) The reinforcing fibers f are preferably continuous fibers, extending substantially throughout the whole length of the load bearing member 2. Thus, the load bearing ability of the load bearing member 2 is increased. The capsules 3, which are in the preferred embodiment in the form of hollow fibers, are substantially shorter fibers than the reinforcing fibers f. Thus, they can be manufactured and mixed among the matrix m, and among the longer reinforcing fibers f easily and evenly.
(16) The reinforcing fibers f are preferably nonmetallic fibers, whereby a light-weight rope can be formed. In the preferred embodiment, the reinforcing fibers f are carbon fibers. Thus, a light-weight rope 1 with very high load bearing ability can be achieved.
(17) In the preferred embodiment, each of said load bearing members 2 is parallel with the longitudinal direction of the rope. Also, the reinforcing fibers f are parallel with the longitudinal direction of the rope 1. Thus, the load bearing properties, in particular longitudinal stiffness and tensile strength of the rope are maximized. Furthermore, the capsules 3, which in the form of hollow fibers are oriented parallel with the reinforcing fibers f. Thereby, they fit and settle well interlaced between the reinforcing fibers f of the composite material. The total volume of all the capsules 3 can thus also be easily distributed evenly along the length of the load bearing part 2.
(18) In the preferred embodiment, the composite material comprises capsules 3 embedded in said polymer matrix m, which capsules 3 store optical indicator substance 6, the optical indicator substance 6 being substantially different in its optical properties from the optical properties of the matrix m and/or the reinforcing fibers f. In the preferred embodiment, the capsules storing the optical indicator substance 6 are the same capsules as the ones storing the monomer substance 5. The indicator substance 6 and the monomer substance 5 are in this case mixed with each other and thereby presented as one. The mixture of the optical indicator substance 6 and the monomer substance 5 is then substantially different in its optical properties from the optical properties of the matrix m and/or the reinforcing fibers f. Although preferable for the purpose of indicating the ruptures optically, presence of the optical indicator substance 6 is of course not necessary for the self-healing to be realized. Should the indicator substance 6 be omitted from among the materials stored by the capsules 3, the configuration would not need to change from what is illustrated in Figures. Also, it is of course one possible alternative that said the indicator substance 6 and the monomer substance 5 are stored in different capsules, in which case they would be completely separate fluid materials.
(19) The purpose of the indicator substance 6 is to indicate where the substance(s) 5,6 have spread inside the load bearing member 2. For facilitating the spreading, the optical indicator substance 6 is as well in fluid form. The optical indicator substance 6 being substantially different in its optical properties from the optical properties of the matrix m and/or the reinforcing fibers f, it can be identified among the material surrounding it. Thus, by carrying out optical analysis a location of rupture can be found.
(20) The optical indicator substance 6 is, in particular, substantially different in one or more of its fluorescence, color and contrast from that of the material of the matrix m and/or the reinforcing fibers f at least when it has leaked from a ruptured capsule 3 and spread across the load bearing member 2 in rupture(s) thereof. The indicator substance 6 can be given a specific color by pigments, for instance. The pigments may be organic or alternatively inorganic. The pigments may include for instance titanium dioxide, zinc sulphide, iron oxide, cadmium compounds, chrome yellow or flakes of zinc aluminium, copper or nickel.
(21) For facilitating the finding of the rupture 8 by using optical analysis, the load bearing member(s) 2 of the rope 1 is/are embedded in transparent coating 9 forming the surface of the rope 1. The surface of the at least one load bearing member 2 is visible through said transparent coating 9, whereby visual inspection of the load bearing member(s) 2 of the rope 1 is possible.
(22) The rope 1 as described and illustrated is preferably a rope of an elevator.
(23) The elevator is preferably provided with a condition monitoring device 50 for monitoring condition of the ropes 1.
(24) In a preferred embodiment of a method according to the invention condition of a rope 1 of an elevator is monitored. The rope 1 as well as the elevator is described above and illustrated in
(25) As above described, the rope 1 is such that it comprises a load bearing member 2 extending in longitudinal direction of the rope 1 throughout the length of the rope 1, the load bearing member 2 being made of composite material comprising reinforcing fibers f embedded in polymer matrix m, and the composite material comprises capsules 3 embedded in said polymer matrix m, the capsules storing monomer substance 4 in fluid form.
(26) For facilitating identifying point(s) of rupture 8 in the rope 1, the composite material may comprise, as also above explained, capsules embedded in said polymer matrix m which are in the illustrated case the same capsules 3 as the capsules 3 storing the monomer substance 5, storing optical indicator substance 6 in fluid form. The optical indicator substance 6 is substantially different in its optical properties from the optical properties of the matrix and/or the reinforcing fibers, whereby it indicates optically the rupture 8, when leaked out from its capsule 3. The substances 5 and 6 being stored in the same capsules, results in that they flow into same parts of the same rupture 8, whereby indicator substance 6 indicates where the monomer substance 5 has spread in the composite material. In the method point(s) of rupture in the rope 1 is/are located by identifying point(s) with deviating optical properties. This is carried out preferably by identifying peak(s) in optical indicator substance 6. Then, point(s) of rupture 8 in the rope 1 is/are located visually or by aid of optical means, such as a camera or a light source. The light source may be one with a wavelength suitable for making the indicator substance, in case it is fluorescent, to emit radiation. Preferably, the optical indicator substance is fluorescent and sensitive to ultra-wave radiation, i.e. emits visible light when under radiation in the ultraviolet region, in particular in the range between 400 nm and 10 nm. Thereby, it is easy to differentiate even small amounts of optical indicator substance, such as by inspecting with a bare eye or with a camera. Thus, very small ruptures 8 can be identified. Identifying the point of rupture 8 may be important not only for determining whether ropes 1 can be still used but also for the determination of the cause of the rupture 8 during analysis of the operating conditions of the rope 1. When the optical indicator substance is fluorescent and sensitive to ultraviolet radiation, and the rope is radiated with ultraviolet radiation. The point(s) of rupture 8 in the rope 1 is/are then located by identifying point(s) with deviating optical properties, in this case, the point(s) of rupture 8 in the rope 1 is/are located by identifying peak(s) in occurrence of the optical indicator substance especially by identifying point(s) where the light emitted by the rope 1 peaks.
(27) It is preferable that in the method one or more predefined electrical property of said circuit formed at least partially by a load bearing member 2, preferably the electrical resistance of the circuit, is monitored and if a predefined electrical property of the circuit, such as said resistance of the circuit, is changed in a predetermined way, a predetermined action is arranged to be initiated. Such an action preferably includes that said locating and inspecting are carried out. In this embodiment, the reinforcing fibers f are electrically conducting fibers, preferably carbon fibers, which are best suitable for the purpose in terms of electrical conductivity and suitability for load bearing function. With electrical condition monitoring, the condition of the rope 1 is possible to be checked triggered by a change in the property of the circuit. In particular, if resistance of the circuit exceeds a predetermined limit, said locating and inspecting are carried out.
(28) Such action may alternatively or additionally comprise braking of the safety circuit 52 of the elevator. The condition monitoring device 50 is in this case configured to brake the safety circuit 52 of the elevator if the predefined electrical property such as said resistance, changes in a predetermined way, such as exceeds a predetermined limit. Breaking of the safety circuit 52 is arranged to cause braking of rotation of the traction sheave 21 and/or to stop rotating the traction sheave 21. Thereby, should the electrical properties of the load bearing member(s) change in a predetermined manner, the elevator is brought into safe state by stopping the movement of the car immediately. There may be several of said limits, in particular one for each of the mentioned actions a different limit. Then, in particular, the limits are chosen such that the inspection is triggered more easily than breaking of the safety circuit 52. Thus, the self-healing process, as well as the inspection step, take place while the condition of the rope 1 has not decreased to an unsafe level.
(29) The preferred composite structure of the load bearing member 2 is preferably more specifically as follows. The load bearing member 2, as well as its fibers f are parallel with the longitudinal direction the rope, and untwisted as far as possible. Individual reinforcing fibers f are bound into a uniform load bearing member with the polymer matrix m. Thus, each load bearing member 2 is one solid elongated rodlike piece. The reinforcing fibers f are preferably long continuous fibers in the longitudinal direction of the rope 1 the fibers f preferably continuing for the whole length of the load bearing member 2 as well as the rope 1. Preferably as many fibers f as possible, most preferably substantially all the fibers f of the load bearing member 2 are oriented parallel with the rope, as far as possible in untwisted manner in relation to each other. Thus the structure of the load bearing member 2 can be made to continue the same as far as possible in terms of its cross-section for the whole length of the rope. The reinforcing fibers f are preferably distributed in the aforementioned load bearing member 2 as evenly as possible, so that the load bearing member 2 would be as homogeneous as possible in the transverse direction of the rope. An advantage of the structure presented is that the matrix m surrounding the reinforcing fibers f keeps the interpositioning of the reinforcing fibers f substantially unchanged. It equalizes with its slight elasticity the distribution of a force exerted on the fibers, reduces fiber-fiber contacts and internal wear of the rope, thus improving the service life of the rope. The composite matrix m, into which the individual fibers f are distributed as evenly as possible, is most preferably of epoxy resin, which has good adhesiveness to the reinforcement fibers f and which is known to behave advantageously with carbon fiber. Alternatively, e.g. polyester or vinyl ester can be used, but alternatively any other suitable alternative materials can be used.
(30) In this application, the term load bearing member 2 of a rope 1 refers to a member that extends in longitudinal direction of the rope 1 throughout the length of the rope 1. When the rope is pulled, e.g. by the load being suspended by the rope, tension produced by the pull can be transmitted inside a load bearing member 2 all the length thereof, in particular from one end of the load bearing member to the other end of it.
(31) As mentioned, the number and the shape of the load bearing members 2 could be different than what is illustrated in
(32) As mentioned, for facilitating its spreading, the optical indicator substance 6 is in fluid form. The fluidic state can be provided for the optical indicator substance 6 in various ways. In the preferred embodiment, the indicator substance 6 and the monomer substance 5 are mixed with each other. The fluidic state of the optical indicator substance 6 can then be at least partially provided by the monomer substance 5
(33) It is to be understood that the above description and the accompanying figures are only intended to illustrate the present invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.