Electromagnetic contactor
10056200 ยท 2018-08-21
Assignee
Inventors
- Osamu Kashimura (Hino, JP)
- Masaru Isozaki (Ichihara, JP)
- Hiroyuki Tachikawa (Yokohama, JP)
- Kouetsu Takaya (Kounosu, JP)
- Yasuhiro Naka (Kounosu, JP)
- Yuji Shiba (Kounosu, JP)
Cpc classification
International classification
H01H9/00
ELECTRICITY
Abstract
An electromagnetic contactor includes a contact mechanism including a pair of fixed contacts having fixed contact portions and interposed in a current conduction path, and a movable contact having a pair of movable contact portions capable of contacting to and separating from the pair of fixed contact portions. At least one of the pair of fixed contacts or the movable contact is formed in a shape to form magnetic fields generating Lorentz forces opposing electromagnetic repulsion forces generated in an opening direction between the fixed contact portions and the movable contact portions when current is conducted. External connection conductors are connected to external connection terminals of the fixed contacts, an attachment direction of fixed portions fixed to the external connection terminal of the fixed contacts is set to cross a current flow direction flowing through the movable contact.
Claims
1. An electromagnetic contactor comprising: a contact mechanism including a pair of fixed contacts having fixed contact portions interposed in a current conduction path, and a movable contact having a pair of movable contact portions contacting to and separating from the pair of fixed contact portions, wherein at least one of the pair of fixed contacts or the movable contact is formed in a shape to form magnetic fields generating Lorentz forces opposing electromagnetic repulsion forces generated in an opening direction between the fixed contact portions and the movable contact portions when current is conducted, and external connection conductors, each having a fixed portion connected to external connection terminals of the fixed contacts and extending laterally outwardly from a case, an attachment direction of each of the fixed portions fixed to the external connection terminal of the fixed contacts being set to cross a current flow direction flowing through the movable contact, wherein the attachment direction of one of the fixed portions is opposite to the attachment direction of another of the fixed portions to cross the current flow direction flowing through the movable contact, each of the external connection conductors further includes a first conductor portion connected to an end of the fixed portion at aside opposite to the external connection terminal and extending parallel to the movable contact along a front surface of the case, and each of the external connection conductors further includes a second conductor portion connected to an end of the first conductor portion at a side opposite to the fixed portion and extends to a side opposite to the external connection terminal along the front surface of the case and parallel to the fixed portion, and a third conductor portion connected to the second conductor portion connected to an end of the second conductor portion at a side opposite to the first conductor portion and extends parallel to the movable contact.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(9) Hereafter, a description will be given, based on the drawings, of embodiments of the invention.
(10) In
(11) Also, an operating electromagnet 4 which drives the movable contact 3 is disposed in the lower case 1b. The operating electromagnet 4 is such that a fixed iron core 5 formed of an E-shaped leg type laminated steel plate and a movable iron core 6 similarly formed of an E-shaped leg type laminated steel plate are disposed opposite to each other.
(12) An electromagnetic coil 8, wound in a coil holder 7, which is supplied with a single-phase alternating current is fixed to a central leg portion 5a of the fixed iron core 5. Also, a return spring 9 which urges the movable iron core 6 in a direction away from the fixed iron core 5 is disposed between the upper surface of the coil holder 7 and the root of a central leg 6a of the movable iron core 6.
(13) Furthermore, a shading coil 10 is embedded in the upper end face of the outer side leg portion of the fixed iron core 5. It is possible, due to the shading coil 10, to suppress variations in electromagnetic attractive force, noise, and vibration caused by a change in alternating flux in a single-phase alternating current electromagnet.
(14) Further, a contact holder 11 is connected to the upper end of the movable iron core 6. The movable contact 3 is held, in an insertion hole 11a formed on the upper end side of the contact holder 11 in a direction perpendicular to the axis, by being pressed downward against the fixed contacts 2 by a contact spring 12 so as to obtain a predetermined contact pressure.
(15) As shown in enlarged dimension in
(16) Meanwhile, as shown in enlarged dimension in
(17) Further, external connection conductors 20 and 21 are connected to the external connection terminals 2i and 2j, as shown in
(18) Next, a description will be given of an operation of the heretofore described first embodiment.
(19) For now, in a state in which the electromagnetic coil 8 of the operating electromagnet 4 is in a non-energized state, no electromagnetic attractive force is generated between the fixed iron core 5 and movable iron core 6, the movable iron core 6 is urged by the return spring 9 in a direction in which the movable iron core 6 separates upward from the fixed iron core 5, and the upper end of the movable iron core 6 is held in a current interruption position by abutting against a stopper 13.
(20) In a state in which the movable iron core 6 is in the current interruption position, the movable contact 3 contacts the bottom portion of the insertion hole 11a of the contact holder 11 by the contact spring 12, as shown in
(21) When a single-phase alternating current is supplied to the electromagnetic coil 8 of the operating electromagnet 4 in the open state of the contact mechanism CM, an attractive force is generated between the fixed iron core 5 and movable iron core 6, and the movable iron core 6 is attracted downward against the urging force of the return spring 9. By so doing, the movable contact 3 supported by the contact holder 11 descends, and the movable contact portions 3b and 3c contact the fixed contact portions 2a and 2b of the fixed contact 2 due to the contact pressure of the contact spring 12, thus attaining a closed state.
(22) When the closed state is attained, a large current in the order of, for example, several ten kiloamperes input from, for example, the external connection terminal 2i of the fixed contact 2 connected to a direct current power supply (not shown) is supplied to the movable contact portion 3b of the movable contact 3 through the second conductive plate portion 2e, first conductive plate portion 2c, and fixed contact portion 2a. The large current supplied to the movable contact portion 3b is supplied to the fixed contact portion 2b through the conductive plate portion 3a and movable contact portion 3c. The large current supplied to the fixed contact portion 2b is supplied to the first conductive plate portion 2d, second conductive plate portion 2f, and external connection terminal 2j, and a current conduction path through which the current is supplied to an external load is formed.
(23) At this time, electromagnetic repulsion forces are generated in a direction such as to cause the movable contact portions 3b and 3c to open between the fixed contact portions 2a and 2b of the fixed contacts 2 and the movable contact portions 3b and 3c of the movable contact 3.
(24) However, the fixed contacts 2 are such that as the L-shaped conductive plate portions 2g and 2h are formed by the first conductive plate portions 2c and 2d and second conductive plate portions 2e and 2f, as shown in
(25) Consequently, even when electromagnetic repulsion forces are generated in a direction such as to cause the movable contact 3 to open, it is possible to generate Lorentz forces opposing the electromagnetic repulsion forces, meaning that it is possible to reliably prevent the movable contact 3 from opening. Because of this, it is possible to reduce the pressing force of the contact spring 12 supporting the movable contact 3, as a result of which t is also possible to reduce the thrust generated by the operating electromagnet 4, and it is thus possible to reduce the size of the overall configuration.
(26) Moreover, in this case, it being only necessary to form the L-shaped conductive plate portions 2g and 2h in the fixed contacts 2, it is possible to easily carry out the processing of the fixed contacts 2, and there is no need for a separate member which generates an electromagnetic force or mechanical force opposing the opening direction electromagnetic repulsion forces, meaning that it does not happen that the number of parts increases, and it is thus possible to suppress an increase in the size of the overall configuration.
(27) Furthermore, the fixed portions 22 and 23 of the external connection conductors 20 and 21 connected to the external connection terminals 2i and 2j of the fixed contacts 2 extend in a direction perpendicular to the direction in which current flows through the conductive plate portion 3a of the movable contact 3. Because of this, the magnetic field generated by the current flowing through the fixed portion 22 of the external connection conductor 20 does not act in a direction such as to weaken the magnetic field generated by the current flowing through the conductive plate portion 3a of the movable contact 3, and it is thus possible to generate large Lorentz forces.
(28) Incidentally, a consideration will be given of a case in which the fixed portions 22 and 23 of the external connection conductors 20 and 21 are extended parallel to the direction in which the current flows through the conductive plate portion 3a of the movable contact 3 and connected to the external connection terminals 2i and 2j of the fixed contacts 2, as shown in
(29) Subsequently, when a current interruption condition is attained by interrupting the current supplied to the operating electromagnet 4 in the closed state of the contact mechanism CM, the movable contact portions 3b and 3c of the movable contact 3 move upward away from the fixed contact portions 2a and 2b of the L-shaped conductive plate portions 2g and 2h of the fixed contact 2, as shown in
(30) The arcs generated in this way are extinguished by an arc extinguishing mechanism such as an arc extinguishing magnet disposed along the movable contact 3, although not shown, and the currents between the contact portions 2a and 2b of the fixed contacts 2 and the movable contact portions 3b and 3c of the movable contact 3 are interrupted, thus returning to the open state.
(31) Next, a description will be given, referring to
(32) In the second embodiment, the external connection conductors connected to the external connection terminals 2i and 2j of the fixed contacts 2 are configured so as to strengthen the magnetic field generated in the conductive plate portion 3a of the movable contact 3.
(33) That is, in the second embodiment, the configuration of the external connection conductors 20 and 21 in
(34) Firstly, the external connection conductor 20 includes a first conductor portion 25 extending, along the front surface of the upper case 1a and parallel to the conductive plate portion 3a of the movable contact 3, to the other end of the fixed portion 22 connected to the external connection terminal 2i of the fixed contact 2, a second conductor portion 26 extending rearward from the other end of the conductor portion 25, along the side surface of the upper case 1a, to a position opposite to the external connection terminal 2j, and an external connection conductor portion (third conductor portion) 27 extending from the other end of the second conductor portion 26 in a direction same as the extension direction of the conductive plate portion 3a of the movable contact 3.
(35) Also, the external connection conductor 21 also includes a first conductor portion 28, a second conductor portion 29, and an external connection conductor portion 30, so that the external connection conductors 20 and 21 are symmetrical with respect to a point.
(36) According to the second embodiment, the fixed portions 22 and 23 of the external connection conductors 20 and 21 are disposed so as not to affect the magnetic field generated by the current flowing through the conductive plate portion 3a of the movable contact 3, in the same way as in the first embodiment. Further, the external connection conductors 20 and 21 have the first conductor portions 25 and 28 extending parallel to the conductive plate portion 3a of the movable contact 3, and the direction of the currents flowing through the first conductor portions 25 and 28 are set so as to be the reverse of that of the current flowing through the conductive plate portion 3a of the movable contact 3, as shown in
(37) Because of this, the magnetic fields generated in the first conductor portions 25 and 28 of the external connection conductors 20 and 21 are superimposed on the magnetic field generated in the conductive plate portion 3a of the movable contact 3, and it is thus possible to increase the magnetic flux density around the conductive plate portion 3a of the movable contact 3. Consequently, it is possible to generate greater Lorentz forces opposing the magnetic forces generated in the opening direction in the movable contact 3 when current is conducted. As a result of this, it is possible to reliably prevent the movable contact 3 from opening when current is conducted. Because of this, it is possible to further reduce the pressing force of the contact spring 12 supporting the movable contact 3, as a result of which it is also possible to further reduce the thrust generated by the operating electromagnet 4, and it is thus possible to further reduce the size of the overall configuration.
(38) In the second embodiment, a description has been given of a case in which the external connection conductors 20 and 21 are formed in a U-shape, but the invention not being limited to this, it is possible to obtain working effects the same as heretofore described even when an L-shape is configured by the fixed portions 22 and 23 and the first conductor portions 25 and 28 acting concurrently as the external connection conductor portions, as shown in
(39) Also, a protection unit 40 of the electromagnetic contactor 1 is configured of a busbar 42 having a fuse 41 interposed between a direct current power source and the external connection terminal 2i of the fixed contact 2 of the electromagnetic contactor 1 and a busbar 43 connecting the external connection terminal 2j of the fixed contact 2 of the electromagnetic contactor 1 and a load, as shown in
(40) Furthermore, a description will be given, referring to
(41) In the third embodiment, an arrangement is such that the contact mechanism CM is not affected by the magnetic fields of the external connection conductors 20 and 21.
(42) That is, in the third embodiment, a configuration is adopted wherein a magnetic shielding body 51 is disposed on the inner wall of a contact housing space 50 of the upper case 1a housing the L-shaped conductive plate portions 2g and 2h of the fixed contacts 2, so as to enclose the L-shaped conductive plate portions 2g and 2h, as shown in
(43) Herein, the magnetic shielding body 51 is formed into a tub-shaped magnetic body whose lower end is opened, and an insulating film or insulating layer is formed on at least an inner peripheral surface of the magnetic shielding body 51 contacting the second conductive plate portions 2e and 2f of the L-shaped conductive plate portions 2g and 2h.
(44) According to the third embodiment, as the whole of the contact mechanism CM is covered with the magnetic shielding body 51, it is possible to magnetically shield the magnetic fields generated by the currents flowing through the external connection conductors 20 and 21 connected to the external connection terminals 2i and 2j disposed outside the upper case 1a. Because of this, it is possible to reliably prevent an external magnetic field from affecting the magnetic fields generated by the currents flowing through the L-shaped conductive plate portions 2g and 2h of the fixed contacts 2 and the conductive plate portion 3a of the movable contact 3. Consequently, it is possible to reliably prevent the movable contact 3 from opening when current is conducted without weakening the Lorentz forces opposing the electromagnetic forces causing the movable contact to open when current is conducted.
(45) In this case, as the magnetic fields generated in the external connection conductors 20 and 21 are magnetically shielded by the magnetic shielding body 51, it is possible to optionally set the connection direction of the external connection conductors 20 and 21.
(46) In the third embodiment, a description has been given of a case in which the magnetic shielding body 51 is disposed so as to cover the whole of the contact mechanism CM configured of the L-shaped conductive plate portions 2g and 2h of the fixed contacts and the conductive plate portion 3a of the movable contact 3. However, the invention is not limited to the heretofore described configuration, and it is only necessary for the magnetic shielding body 51 to prevent the magnetic fields generated by the currents flowing through the external connection conductors 20 and 21 from affecting regions in which Lorentz forces are generated. Because of this, it is possible to form the magnetic shielding body 51 in only the opposing side surface portions opposite to the external connection terminals 2i and 2j, or adopt a configuration wherein the front and rear side surfaces are removed from the configuration of
(47) In the first to third embodiments, a description has been given of a case in which the L-shaped conductive plate portions 2g and 2h are formed in the fixed contacts 2 into a shape such as to generate Lorentz forces. However, the invention, not being limited to the heretofore described configurations, has a configuration same as those of the first to third embodiments except that, in the heretofore described configuration of
(48) According to this configuration, when the contact mechanism CM attains the closed condition, as shown in
(49) At this time, electromagnetic repulsion forces are generated in a direction such as to cause the movable contact portions 3b and 3c to open between the fixed contact portions 2a and 2b of the fixed contacts 2 and the movable contact portions 3b and 3c of the movable contact 3.
(50) However, as the fixed contacts 2 are such that the C-shaped conductive plate portions 2o and 2p are formed by the first conductive plate portions 2c and 2d, second conductive plate portions 2e and 2f, and third conductive plate portions 2m and 2n respectively, as shown in
(51) Furthermore, an arrangement may be such that the shape of the movable contact 3 is changed, as shown in
(52) That is, a C-shaped bent portion 3h, 3i bent toward the upper side of the conductive plate portion 3a is formed by a first conductive plate portion 3d, 3e extending upward from each respective end side of the conductive plate portion 3a of the movable contact 3 and a second conductive plate portion 3f, 3g extending inward from the upper end of the first conductive plate portion 3d, 3e, as shown in
(53) Also, each of the fixed contacts 2 is such that an L-shaped conductive plate portion 2u, 2v is formed by a fourth conductive plate portion 2q, 2r, extending inward, which is opposite between the conductive plate portion 3a and second conductive plate portion 3f, 3g which form the C shaped bent portion 3h, 3i of the movable contact 3, in the open state of the contact mechanism CM, and a fifth conductive plate portion 2s, 2t extending upward from the inward end of the fourth conductive plate portion 2q, 2r through the inner side of the inner side end portion of the C-shaped bent portion 3h, 3i of the movable contact 3. Further, fixed contact portions 2w and 2x are formed in positions on the fourth conductive plate portions 2q and 2r opposite to the movable contact portions 3j and 3k of the movable contact 3.
(54) According to the configuration of
(55) At this time, electromagnetic repulsion forces are generated in a direction such as to cause the movable contact portions 3j and 3k to open between the fixed contact portions 2w and 2x of the fixed contacts 2 and the movable contact portions 3j and 3k of the movable contact 3.
(56) However, as the movable contact 3 is such that the C shaped bent portion 3h, 3i is formed by the conductive plate portion 3a, first conductive plate portion 3d, 3e, and second conductive plate portion 3f, 3g, the current in the conductive plate portion 3a of the movable contact 3 and the currents in the fourth conductive plate portions 2q and 2r of the fixed contacts 2 flow in opposite directions. Because of this, Lorentz forces which press the movable contact portions 3j and 3k of the movable contact 3 against the fixed contact portions 2w and 2x of the fixed contacts 2 can be generated in the conductive plate portion 3a by the magnetic field formed by the current flowing through the conductive plate portion 3a of the movable contact 3 and the current flowing through the fourth conductive plate portions 2q and 2r of the fixed contacts 2, as shown in
(57) Furthermore, with the configuration of
(58) In the first to third embodiments, a description has been given of a case in which the fixed portions 22 and 23 of the external connection conductors 20 and 21 are disposed in a direction perpendicular to the current direction of the movable contact 3, but the invention not being limited to this, the fixed portions 22 and 23 may be crossed at an angle such that the magnetic fields generated by the currents flowing through the fixed portions 22 and 23 do not cause the Lorentz forces to decrease.
INDUSTRIAL APPLICABILITY
(59) According to the invention, it is possible to provide an electromagnetic contactor with which it is possible to suppress electromagnetic repulsion forces which cause a movable contact to open when current is conducted, without any effect of the magnetic fields of external connection conductors.