Valve with locking mechanism, and integrated valve
10054246 ยท 2018-08-21
Assignee
Inventors
Cpc classification
F16K31/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K35/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7256
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve with a locking mechanism and an integrated valve are provided. The valve includes a handle body having a knob, the handle body being disposed rotatably on top of a valve body housing a valve shaft for opening and closing a valve piece. A cutout stepped face is formed on a part of the outer periphery of the valve body located under the handle body. A locking plate having a locking hole is placed rotatably in the cutout stepped face via a pivotally attaching portion, and when the locking plate is rotated to either a position at which the valve body is in a full-close state or a position at which the valve body is in a full-open state, the locking hole is faced the upper surface area of the valve body to allow locking.
Claims
1. A valve with a locking mechanism, comprising: a valve body having an enclosure and housing a valve shaft for opening and closing a valve piece; a handle body disposed rotatably on top of the valve body, the handle body having a knob; a plane surface portion being formed on a side in an axial direction of the knob; a circular shaped rotary plate disposed under the knob, the rotary plate being rotatable within an upper surface area of the valve body; a cutout formed on a part of the rotary plate; a locking portion on an outer peripheral lower surface of a part of the rotary plate other than the cutout; the enclosure being positioned at a lower end of the handle body, the enclosure having a cylindrical shaped outer periphery; a cutout stepped face being formed in a side face of the enclosure, the cutout stepped face being substantially parallel to an axial direction of the valve body, a rotatable locking plate having a locking hole; and a stepped portion being provided in a lower end of the cutout stepped face, wherein the stepped portion has a first rotation locking surface and a second rotation locking surface, each of which is formed so as to match in shape to the locking plate, and each is formed in a direction inclined respectively to the axial direction of the valve body, the locking plate is provided rotatably at the cutout stepped face via a pivotal attaching portion, the pivotal attaching portion being provided at an eccentric position to an axial position of the valve body, the rotation of the locking plate rotates within an area of the cutout stepped face, and is configured such that the rotation of the locking hole is less than 180 degrees, the locking plate has a first side face and a second side face, the first side face engaging with the first rotation locking surface and the second side face engaging with the second rotation locking surface, the locking plate is disposed such that when the locking plate is at a full-open position, the locking hole is positioned at an opposite side of the pivotal attaching portion with respect to the axial position of the valve body, when the handle body is at a closed position, the plane surface portion, the cutout, and the cutout stepped face are set substantially flush with each other along the axial direction of the valve body, and the locking plate is formed such that the locking hole is disposed above the rotary plate to allow locking, when the handle body is in an open position, the locking plate is blocked by the locking portion of the rotary plate to prevent the locking plate from rotating, and the first side face of the locking plate at the full-open position is locked by the first rotation locking surface, and the second side face of the locking plate at a full-close position is locked by the second rotation locking surface.
2. The valve with the locking mechanism according to claim 1, wherein an opening peek is bored into the rotary plate of the handle body to allow visual inspection of indication portions indicating full-open and full-close, the indication portions being formed on a top face of the valve body to be visually recognized through the opening peek as a result of rotation of the rotary plate.
3. An integrated valve comprising a plurality of valves with the locking mechanisms according to claim 2, the valves being arranged as an integral structure on a base having a channel.
4. An integrated valve comprising a plurality of valves with the locking mechanisms according to claim 1, the valves being arranged as an integral structure on a base having a channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
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(8)
(9)
(10)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) An example of embodiments of a valve with a locking mechanism and an integrated valve according to the present invention will now be described in detail, referring to the drawings. The valve with the locking mechanism of the present invention is applied in particular, preferably to an opening/closing manual valve used in a gas supply system of a semiconductor manufacturing apparatus and to an integrated valve including the opening/closing manual valve.
(12)
(13)
(14) As shown in
(15) Under the knob 4, a rotary plate 14 that rotates within the upper surface area of the valve body 2 is disposed. As shown in
(16) A blocking portion 43 is formed by extending the plane surface portion 13 into a rib connecting aside face of the knob 4 to the upper surface of the rotary plate 14. One surface of the blocking portion 43 connects to the plane surface portion 13 to make up the same plane surface.
(17) As shown in
(18) The upper surface area of the valve body refers to a space area that is located in the vertical direction of the valve body above a plane area occupied by the valve body in a top plan view of the valve body. The upper surface area of this embodiment is a space area vertically above the almost circular upper surface 15 of the valve body 2 in a plan view of the cylindrical upper enclosure 19.
(19) The structure of the locking plate 8 is not limited to a specific structure except that the locking plate 8 must have the locking hole 9 and be placed rotatably in the cutout stepped face 7 via the pivotally attached portion 10. The structure of the cutout stepped face 7 is also not limited to a specific structure except that the cutout stepped face 7 must allow the locking plate 8 to be placed therein.
(20) According to this embodiment, the cutout stepped face 7 is connected to the outer periphery 6 of the upper enclosure 19 via the stepped portion 70, which is formed in such a way as to match in shape to the locking plate 8. As shown in
(21) The cutout stepped face 7 of this embodiment is almost parallel with the axial direction of the cylindrical upper enclosure 19, has a depth from the outer periphery 6, the depth being larger than the thickness of the locking plate 8 by a given extent, and is formed by cutting out a part of the outer periphery of the upper enclosure 19 such that the resulting cutout extends through to the upper surface 15 of the valve body 2. The cutout stepped face 7 is connected to the outer periphery 6 via the stepped portion 70, which is formed in such a way as to match substantially to a part of the outline of the locking plate 8 when the locking plate 8 is placed in the cutout stepped face 7 (i.e., is in its full-open state), as shown in
(22) In the above manner, the locking plate 8 is placed in the cutout stepped face 7 which has the necessary depth from the outer periphery 6 of the valve body 2, the depth being at least large enough to allow the locking plate 8 of the given thickness to be pivotally attached in the cutout stepped face 7, and is formed substantially along the radial direction of the outer periphery 6. As a result, an unnecessary portion of a housing space for the locking plate 8 is reduced relative to the valve body 2 and therefore the valve 1 is compactified.
(23) A locking action of the valve with the locking mechanism of the present invention will then be described. The locking plate of the present invention faces the locking hole toward the upper surface area of the valve body to allow locking when the valve body is rotated to its full-close or full-open position. In the following description, the locking action of this embodiment is described as the action such that when the valve body 2 is rotated to its full-close position, the locking hole 9 is faced toward the upper surface area of the valve body 2 to allow locking.
(24)
(25) The stepped portion of the cutout stepped face of the present invention serves as a rotation locking surface that prevents the locking plate in its full-open state from rotating. When the locking plate 8 of this embodiment is in its full-open state, the stepped portion 70 supports (comes in contact with) the side faces a and b and arc portion C in such a way as to fit to them, thus serving as the rotating locking surface that locks the locking plate 8 to prevent it from rotating in the opening direction.
(26)
(27) The cutout of the rotary plate of the present invention is formed to allow the locking plate to rotate. At the closed position of the handle body 3 of this embodiment shown in
(28) The cutout 16 does not come in parallel with the cutout stepped face 7 at a position other than the position at which the rotary plate 14 is in its full-close state. Trying to rotate the locking plate 8 when the handle body 3 is in a position other than its full-close position, therefore, ends up in a failure because of the locking plate 8 being blocked by the locking portion 17. This prevents a misoperation in which the locking plate 8 is mistakenly locked when the handle body 3 is in a position other than its full-close position. In this manner, the cutout 16 of this embodiment, in spite of its extremely simple structure given by linearly cutting out a part of the rotary plate 14, certainly prevents a misoperation.
(29) When the locking plate 8 is in its full-close state, as shown in
(30) The stepped portion of the cutout stepped face of the present invention serves as the rotation locking surface when the locking plate is in its full-close state. When the locking plate 8 of this embodiment is in its full-close state, the stepped portion 70 comes in contact with the side face c to function as the rotation locking surface that prevents the locking plate 8 from rotating in the closing direction.
(31) In this manner, the stepped portion 70 is formed to have the shape that matches the shape of the occupation area created by rotation of the locking plate 8 of the given shape and serves as the locking surface that blocks the rotation of the locking plate 8. This reduces the area of the cutout stepped face 7 formed on the outer periphery 6 to the minimum necessary area, thereby optimizes and minimizes the housing space for the locking plate 8, and allows the locking plate 8 to be placed in the cutout stepped face 7 in a stable and secure manner.
(32) According to this embodiment, when the locking plate 8 is shifted to a middle position during its rotation from the full-open position shown in
(33)
(34) In
(35) The opening peek is formed on the rotary plate of the present invention, and an indication portion indicative of full-open and full-close is formed on the upper surface of the valve body such that full-open and full-close can be visually recognized through the rotation of the rotary plate. According to this embodiment, the opening peek 18 of a given shape is formed on the rotary plate 14, so that the indication portion 5 indicative of full-open formed on the upper surface 15 of the valve body 2 can be visually recognized through the opening peek 18. The indication portion 5 indicative of full-open is, therefore, formed at a position at which the opening peek 18 faces the indication portion 5 when the handle body 3 is shifted to its open position. In
(36)
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(39)
(40) The rotation area of the locking plate of the present invention is confined to an area almost along the radial direction of the cylindrical enclosure. According to this embodiment, as shown in
(41) Valve units connected to, for example, an integrated valve of a semiconductor manufacturing apparatus are formed to be as compact as possible to save space, but in the occupied area of each valve unit, space must be used most efficiently without loss. The occupied area of each valve unit, therefore, should certainly be secured. For example, in a 1.125 C-seal integrated gas supply system, a valve unit size of 28.6 mm28.6 mm is specified as a standard size. Because the occupied area of the valve 1 of this embodiment is at least within the upper surface of the connecting member 21, if the rotation area is within the area almost along the radial direction of the upper enclosure 19, the locking plate 8 at least does not project out to the occupied area of an adjacent valve unit when the valve 1 is connected to the base 39, which will be shown later in
(42) The internal structure and operation of the valve 1 with the locking mechanism of the present invention will then be described.
(43) In
(44) The handle body 3 is disposed rotatably on top of the valve body 2, and has the knob 4 and the rotary plate 14 under the knob 4. As described above, the knob 4 has the recession 22 of the semicircular section formed by cutting out a part of the knob 4. As shown in
(45) The upper enclosure 19 is below the handle body 3, and has the cutout stepped face 7 formed on the upper part of the outer periphery 6. The locking plate 8 is placed in this cutout stepped face 7, in which the locking plate 8 is fitted rotatably via the pin 100.
(46) The valve shaft 29 rotates slidably along the axis inside the upper enclosure 19 in interlocking move with the handle body 3. The rotation of the handle body 3 is transmitted to a screw member 34 via a coupling mechanism 30 of the valve shaft 29. Bearings are provided properly between a flange 31 of the valve shaft 29 and the upper enclosure 19 and between the flange 31 and the lower enclosure 20, respectively. According to this embodiment, thrust washers 32 and 33 are interposed between the flange 31 and the upper enclosure 19 and between the flange 31 and the lower enclosure 20, respectively.
(47) The coupling mechanism 30 may be any mechanism that couples the valve shaft 29 to the screw member 34 in such away as to convert the rotation of the valve shaft 29 into the screw motion of the screw member 34. According to this embodiment, the coupling mechanism 30 is provided as a serration mechanism in which the valve shaft 29 working as a female-side coupling mechanism 300 and the screw member 34 working as a male-side coupling mechanism 301 engages with each other.
(48) Rotating the handle body 3 in the valve-open state shown in
(49) The lower end of the screw member 34 is in contact with a sliding-move member 36 that moves slidably along the inner peripheral surface of the lower enclosure 20. The descending screw member 34, therefore, pushes down the sliding-move member 36. The sliding-move member 36 has a lower end in contact with the upper end of the pressure member 25. The pushed down sliding-move member 36, therefore, pushes down the pressure member 25, which in turn pushes down the diaphragm 26 to press-fit it to the valve seat 27.
(50)
(51)
(52) The valve with the locking mechanism of the present invention may be configured such that the valve can be locked even when the handle body is fully opened. According to this embodiment, the valve 1 may be configured such that
(53)
(54) The valve 1 connected to the base 39 shown in
(55) As described above, the valve 1 of this embodiment does not interfere with an adjacent valve unit when connected to the base 39, and therefore can be connected with no limitation on the place and location of connection. When a plurality of integrated valves including the juxtaposed valves 1 are lined up horizontally adjacent to each other and respective locking plates 8 of the valves 1 are locked, their locking holes 9 are roughly lined up on straight lines. In such a case, one locking member, such as a bar, is inserted through each locking hole 9 to lock all the lined up valves 1.
(56) The present invention is not limited to the above embodiments and may be modified into various forms of applications on the condition that the modification does not deviate from the substance of the invention described in the claims of the invention.
EXPLANATION OF LETTERS AND NUMERALS
(57) 1 Valve with a locking mechanism 2 Valve body 3 Handle body 4 Knob 5 Indication portion 6 Outer periphery 7 Cutout stepped face 70 Stepped portion 8 Locking member 9 Locking hole 10 Pivotally attached portion 100 Pin 13 Plane surface portion 14 Rotary plate 15 Upper surface 16 Cutout 17 Locking portion 18 Opening peek 19 Upper enclosure 20 Lower enclosure 21 Connecting member 22 Recession 26 Valve piece (diaphragm) 27 Valve seat 28 Channel 29 Valve shaft 30 Coupling mechanism 34 Screw member 39 Base 40 Integrated valve S, T Area