Abstract
A twist application device, including a feeder (1) for feeding conductor ends (2a . . . 2c) of at least two conductors (3a . . . 3c), and a rotatably mounted twist application head (4) for twisting the conductors (3a . . . 3c). The twist application device also includes a controller (7), connected with a drive (8) for first clamping jaws (5a . . . 5f) of the feeder (1), and is equipped for control of the latter. The distance (a) between clamped conductor ends (2a . . . 2c) is set at an adjustable value before the transfer of the conductor ends (2a . . . 2c) from the feed device (1) into the twist application head (4). A method of twisting at least two conductors (3a . . . 3c), in which the referred-to distance (a) is set at an adjustable value before clamping of the conductor ends (2a . . . 2c) in the second jaws (6a, 6b) of the twist application head (4).
Claims
1. An apparatus comprising: a feed device configured to feed at least two conductors to another device, said feed device including at least two first clamping devices, each of the at least two first clamping devices comprises at least two first clamping jaws configured to clamp conductor ends of said at least two conductors, said at least two first clamping devices being movable, relative to one another, in a clamping position in a direction of movement that allows a distance between clamped conductor ends to be altered; a further processing device configured to receive conductors from said feed device, said further processing device including second clamping jaws configured to clamp said conductor ends when said feed device and said further processing device are moved relative to one another into a transfer position in which the at least two first clamping devices and the second clamping jaws are located opposite one another to facilitate transfer of said conductor ends from said feed device to said further processing device; a controller; a drive coupled to the controller; and said controller being configured to communicate with said drive and said drive being connected to said at least two first clamping devices to control operation thereof, said controller and said drive being configured to control movement of said at least two first clamping devices, including being configured to move said at least two first clamping devices relative to one another in said clamping position in said direction of movement so as to alter said distance between clamped conductor ends to a selected, adjustable value, wherein each of said at least two first clamping jaws, when located in a fully-open position, define an intermediate space therebetween, and a width of the intermediate space being equal to a length of a clamping surface of the at least two first clamping jaws while a height of the intermediate space being equal to a spacing of said at least two first clamping jaws from one another, when said at least two first clamping jaws are located in the fully-open position, and the width of the intermediate space is greater than the height of the intermediate space; said at least two first clamping devices are rotatable relative to one another in said clamping position and said controller and said drive are configured to rotate said at least two first clamping devices, relative to one another in said clamping position, so as to alter said distance between clamped conductor ends.
2. The apparatus of claim 1, wherein, when said respective first clamping jaws are located in the fully-open position, said width of said intermediate space is at least twice the height of said intermediate space.
3. The apparatus of claim 1, wherein said width of said intermediate space is at least twice as large as a diameter of conductor ends of said at least two conductors.
4. The apparatus of claim 1, wherein said adjustable value is selected from at least two different values.
5. The apparatus of claim 1, wherein said further processing device includes a twist application head that is rotatable about an axis when said at least two first clamping jaws release, and said second clamping devices clamp, said conductor ends of said at least two conductors thereby to facilitate twisting said at least two conductors together.
6. The apparatus of claim 1, wherein said further processing device includes a device configured to fit at least one crimped contact onto at least one of said conductor ends.
7. The apparatus of claim 1, wherein said further processing device includes a device configured to push at least one seal onto at least one of said conductor ends.
8. The apparatus of claim 1, wherein said at least two first clamping jaws have clamping surfaces, facing one another, which are either: (a) essentially flat, or (b) include two or more half-shell shaped grooves that serve to accommodate conductor ends.
9. The apparatus of claim 1, wherein said at least two first clamping jaws have clamping surfaces, facing one another, which include teeth having a height that is (a) less than 3% of a height of said intermediate space between said at least two first clamping jaws, when in the fully-open position, in said clamping direction of said at least two first clamping jaws, or (b) less than 10% of a diameter of said conductor ends.
10. A method of feeding at least two conductors from a feed device to a further processing device, said feed device including at least two first clamping devices, each of the at least two first clamping devices comprises at least two first clamping jaws and said further processing device including second clamping jaws, the method comprising: clamping conductor ends of at least two conductors between the at least two first clamping jaws of said feed device; moving said feed device and said further processing device relative to one another into a transfer position in which the at least two first clamping devices of said feed device and the second clamping jaws of said further processing device further processing device are located opposite one another and rotating said at least two first clamping devices relative to one another; clamping conductor ends of said at least two conductors with said second clamping jaws; releasing the at least two first clamping jaws of said feed device to transfer the at least two conductors to the further processing device; and prior to moving said feed device and said further processing device relative to one another into said transfer position, moving said at least two first clamping devices relative to one another in a clamping position in a direction so as to alter a distance between clamped conductor ends to a selected, adjustable value, wherein each of said at least two first clamping jaws, when located in a fully-open position, define an intermediate space therebetween, a width of the intermediate space being equal to a length of a clamping surface of the at least two first clamping jaws while a height of the intermediate space being equal to a spacing of said at least two first clamping jaws from one another, when said at least two first clamping jaws are located in the fully-open position, and the width of the intermediate space is greater than the height of the intermediate space.
11. The method of claim 10, wherein said conductor ends are clamped by said at least two first clamping devices individually and in sequence, and are clamped by said second clamping devices jointly and simultaneously.
12. The method of claim 10, wherein said conductor ends are clamped by said at least two first clamping devices jointly and simultaneously, and are clamped by said second clamping devices jointly and simultaneously.
13. The method of claim 10, wherein, when said respective first clamping jaws are located in the fully-open position, the width of said intermediate space is at least twice the height of said intermediate space.
14. The method of claim 10, wherein the width of said intermediate space is at least twice as large as a diameter of conductor ends of said at least two conductors.
15. The method of claim 10, wherein said adjustable value is selected from at least two different values.
16. The method of claim 10, further comprising, subsequent to clamping conductor ends of said at least two conductors between said second clamping devices, rotating said second clamping jaws about an axis so as to twist said at least two conductors together.
17. The method of claim 10, further comprising fitting at least one crimped contact onto at least one of said conductor ends.
18. The method of claim 10, further comprising pushing at least one seal onto at least one of said conductor ends.
Description
(1) The appended reference symbol list is a component of the disclosure. The figures are described in a cohesive and comprehensive manner. The same reference symbols denote the same parts; reference symbols with different indices specify components with the same or similar functions. In the figures:
(2) FIG. 1depicts an example of a twist application device;
(3) FIG. 2depicts a first, exemplary and schematically represented form of embodiment of flat clamping jaws of a feed device;
(4) FIG. 3as FIG. 2, only with clamping jaws with teeth;
(5) FIG. 4as FIG. 2, only with depressions for the accommodation of conductors;
(6) FIG. 5a detailed view of first clamping jaws with clamped conductors at a small distance from one another;
(7) FIG. 6a detailed view of first clamping jaws with clamped conductors at a larger distance from one another;
(8) FIG. 7a detailed view of a twist application head with clamped conductors at a small distance from one another;
(9) FIG. 8a detailed view of a twist application head with clamped conductors at a larger distance from one another;
(10) FIG. 9the feed device from FIG. 1 in a standby position;
(11) FIG. 10the feed device with the first linear gripper in position;
(12) FIG. 11as FIG. 10, only with a first conductor captured;
(13) FIG. 12the feed device with the first linear gripper pivoted out of position;
(14) FIG. 13 the feed device with the second linear gripper in position;
(15) FIG. 14as FIG. 13, only with a second conductor captured;
(16) FIG. 15the feed device with linear grippers adjusted in accordance with a selected conductor separation;
(17) FIG. 16the feed device in a position for transfer to the twist application head;
(18) FIG. 17as FIG. 16, only with the second clamping jaws of the twist application head activated, or to be understood as FIG. 16, only with the second clamping jaws of the twist application head activated;
(19) FIG. 18as FIG. 17, only with the first clamping jaws of the feed device released;
(20) FIG. 19shows a schematic representation of three grippers with first clamping jaws in a standby position;
(21) FIG. 20shows the arrangement from FIG. 19, with a first conductor that has been captured by the first gripper;
(22) FIG. 21shows the arrangement from FIG. 19, with the first gripper pivoted out of position, and a second conductor that has been captured by the second gripper;
(23) FIG. 22shows the arrangement from FIG. 19, with the first and second grippers pivoted out of position, and a third conductor that has been captured by the third gripper;
(24) FIG. 23the arrangement from FIG. 19, with grippers adjusted in accordance with a selected conductor separation;
(25) FIG. 24as FIG. 23, only with the second clamping jaws of the twist application head, which have captured the three conductors;
(26) FIG. 25as FIG. 24, only with the first clamping jaws released, and,
(27) FIG. 26as FIG. 25, only with the grippers pivoted out of position.
(28) In the present text, numerous specific details are set forth in order to provide a thorough understanding of versions of the present invention. It will be apparent, however, to one skilled in the art, that some versions of the present invention may possibly be practiced without some of these specific details. Indeed, reference in this specification to a variant, variants, and one/the variant, or one embodiment, an embodiment and the like, should be understood to mean that a particular feature, structure, or characteristic described in connection with the variant or embodiment is included in at least one such variant or embodiment according to the disclosure. Thus, the appearances of phrases such as in one variant, in one embodiment, and the like, in various places in the specification are not necessarily all referring to the same version or embodiment, nor are separate or alternative variants or embodiments mutually exclusive of other embodiments or variants. Moreover, various features may be described which possibly may be exhibited by some variants or embodiments and not by others. Similarly, various requirements are described which may be requirements for some variants or embodiments, but not others. Furthermore, as used throughout this specification, the terms a, an, at least do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item, in the sense that singular reference of an element does not necessarily exclude the plural reference of such elements. Concurrently, the term a plurality denotes the presence of more than one referenced items. Finally, the terms connected or coupled and related terms are used in an operational sense and are not necessarily limited to a direct connection or coupling.
(29) FIG. 1 depicts an exemplary twist application device, which includes a feeder or feed device 1 for feeding conductor ends 2a, 2b of two conductors 3a, 3b, and a twist application head 4 mounted such that it may rotate for twisting the said conductors 3a, 3b. The feed device 1 has first clamping jaws 5a . . . 5d, and the twist application head 4 has second clamping jaws 6a, 6b for clamping the conductor ends 2a, 2b. (Note: in FIG. 1 the clamping jaw 5b is covered by the conductor 3a, and is therefore not visible). The feed device 1 and the twist application head 4 may be moved relative to one another into a transfer position, in which the first clamping jaws 5a . . . 5d and the second clamping jaws 6a, 6b are located opposite one another, so that the conductor ends 2a, 2b may be transferred from the feed device 1 into the twist application head 4. With the aid of the twist application head 4, the conductors 3a, 3b are then twisted in a manner known per se, in order, for example, thus to manufacture a twisted-pair conductor.
(30) The first clamping jaws 5a . . . 5d in a clamping position may be moved relative to one another such that a distance between clamped conductor ends 2a, 2b may be altered. For this purpose the twist application device has a controller 7 that is connected with a drive 8 for the first clamping jaws 5a . . . 5d and is equipped for the control of the latter, such that the distance between clamped conductor ends 2a, 2b is set at an adjustable value before the transfer into the twist application head 4. How the adjustment of the distance functions in practice shall be explained later in detail.
(31) FIG. 2 depicts a schematic front view of the first clamping jaws 5a, 5b, from which it may be discerned that the first clamping jaws 5a, 5b, have clamping surfaces 9a, 9b facing towards one another, that are flat. FIG. 2 depicts the clamping jaws 5a, 5b in the fully-open position. From FIG. 2 it may furthermore be discerned that the width b of the intermediate space located between the fully-open first clamping jaws 5a, 5b is greater than its height h. Here, the width b is measured in a direction of movement A for purposes of altering the position of the conductor end 2a, while the height h is measured in a clamping direction B for purposes of clamping the conductor end 2a. In an advantageous variant, the width b is at least twice as large as the height h. In other words, an intermediate space located between the first clamping jaws 5a, 5b when the latter are fully-open extends, in a direction of movement A for purposes of altering the distance of the clamped conductor end 2a, at least twice as far as in a clamping direction B of the first clamping jaws 5a, 5b for purposes of clamping the conductor end 2a. By the proposed measures the conductor 3a, or rather the conductor end 2a, may be clamped in any position between the first clamping jaws 5a, 5b.
(32) In a further alternative form, the width b is at least twice as large as the diameter d of the conductor 3a, or rather the conductor end 2a. In other words, an intermediate space located between the fully open first clamping jaws 5a, 5b, in a direction of movement A for purposes of altering the distance of the clamped conductor end 2a is at least twice as large as the diameter d of the conductor 3a, that is to say, the conductor end 2a, for which the feed device 1 is specified.
(33) In another advantageous form, the width b is at least 9 mm. In other words, the intermediate space, located between the fully-open first clamping jaws 5a, 5b, is at least 9 mm in size in a direction of movement A for purposes of altering the position of the clamped conductor end 2a.
(34) FIG. 3 depicts a form of embodiment in which the clamping surfaces 9a, 9b have teeth. Advantageously the height z of the teeth is less than 3% of the height h, or less than 10% of the diameter d, as a result of which the clamping surfaces 9a, 9b remain essentially flat and the conductor 3a, or rather the conductor end 2a, may be clamped at any position between the clamps 5a, 5b. However, by virtue of the teeth the clamping action is more effective than in the form of embodiment represented in FIG. 2.
(35) An exemplary twist application device embodied in specific form is specified for the twisting of cables 3a, 3b with a cross-section from 0.35 mm.sup.2 up to 2.5 mm.sup.2, and can process cables with a diameter of up to 3 mm. Here, the clamping jaws have a width b of 9 mm, as a result of which the centre-to-centre distance between the conductors 3a, 3b is a maximum of 15 mm (compare also the distance a in FIGS. 5 and 6). The height of the teeth is 0.2 mm. While these values are indeed advantageous, they are not mandatory. Should the twist application device be able to process larger cables 3a, 3b, the dimensions may be increased correspondingly.
(36) FIG. 4 depicts a variant in which the clamping surfaces 9a, 9b in each case have four half-shell shaped grooves for accommodating the conductor 3a, or rather the conductor end 2a. Here the depth t of a groove is slightly less than half the diameter d of the conductor 3a, or rather the conductor end 2a. The conductor 3a, or rather the conductor end 2a, may thus be clamped in any one of the positions prescribed by the grooves between the clamps 5a, 5b. In general the clamping surfaces 9a, 9b may also have more or less than four half-shell shaped grooves. In particular, more than one, and in particular more than two, half-shell shaped grooves are to be provided.
(37) FIGS. 5 and 6 depict how the distance between two conductors 3a, 3b, that is to say, between two conductor ends 2a, 2b, may be varied by varying the position in which the latter are clamped in the feed device 1. In each of the upper illustrations the clamping jaws 5a . . . 5d are represented with two clamped conductors 3a, 3b; while in each of the lower illustrations the twisted conductors 3a, 3b are represented.
(38) In FIG. 5 the conductors 3a, 3b are clamped with a relatively small distance a between them, while in FIG. 6, the distance a between them is relatively large. Under the presupposition that these distances a must also be maintained during the twisting process, different lengths l of the non-twisted end sections ensue. To this end, FIG. 7 depicts clamping of the conductors 3a, 3b, corresponding to FIG. 5, between the two clamps 6a, 6b of the twist application head 4. Further, FIG. 8 depicts clamping of the conductors 3a, 3b, corresponding to FIG. 6, between the two clamps 6a, 6b of the twist application head 4. For purposes of rotating the twist application head 4, the latter has a gear 10, with which a drive pinion (not represented), or a drive belt engages. The non-twisted end section represented in FIG. 6 is now discernibly larger than the non-twisted end section represented in FIG. 5.
(39) Thin conductors 3a, 3b, with small (crimped) contacts and small seals as necessary, may be arranged with a smaller distance a between them than conductors 3a, 3b with a large external diameter, in particular those that are fitted with large volume (crimped) contacts and seals. In this manner, the conductors 3a, 3b may be twisted along the greatest possible length.
(40) The previous illustrations show examples in which the first clamping jaws 5a . . . 5d in a clamping position may be moved relative to one another such that a distance between clamped two conductor ends 3a, 3b may be altered, as a result of which twisted-pair conductors may in particular be manufactured with conductor ends 2a, 2b that are variously spaced apart.
(41) However, this is not the only conceivable form of embodiment. It is also possible, for example, that the first clamping jaws 5a . . . 5d in a clamping position may be moved relative to one another such that a distance between three clamped conductor ends may be altered (see FIGS. 19 to 26). In this manner, three-wire twisted conductors may be manufactured with conductor ends that are variously spaced apart.
(42) An exemplary method for purposes of twisting two conductors 3a, 3b with the aid of the feed device 1 and the twist application head 4 is now explained in more detail with the aid of FIGS. 9 to 18.
(43) FIG. 9 depicts the feed device 1 from FIG. 1 in a first state in which the first conductor is already arranged in the vicinity of the first clamps 5a, 5b, but is not yet clamped. Moreover, further details are indicated in FIG. 9. A (crimped) contact 11a, is arranged on the conductor 3a, together with a seal 12a. Both project beyond the cross-section of the conductor 3a, and thus determine the smallest distance that can be achieved between a plurality of conductors 3a, 3b.
(44) Furthermore, specifically indicated in FIG. 9 are the two linear grippers 13a, 13b, that have the clamping jaws 5a . . . 5d, a pneumatic ram 14, a horizontal guide 15, a carriage 16 mounted on the latter such that it may move, a pivot bearing 17, on which the first linear gripper 13 is mounted such that it may rotate, together with a vertical guide 18, with which the second linear gripper 13b is mounted such that it may move vertically. With the aid of the drive 8 the carriage 16, and thus the linear grippers 13a, 13b that are mounted on the latter, may be traversed horizontally along the horizontal guide 15. In addition, the first linear gripper 13a may be pivoted about the pivot bearing 17 with the aid of the pneumatic ram 14. Finally, the second linear gripper may be moved vertically along the vertical guide 18 by pneumatic means. Finally, the clamping jaws 5b, 5d may also be moved relative to the clamping jaws 5a, 5c. In general, needless to say, another form of drive, for example an electrical or hydraulic drive, may be provided instead of a pneumatic drive. In the first state illustrated in FIG. 9 the first linear gripper 13a is pivoted upwards, the second linear gripper 13b is moved upwards, and the clamping jaws 5a . . . 5d are open.
(45) FIG. 10 depicts the feed device 1 in a second state, in which the first linear gripper 13a is pivoted downwards, the second linear gripper 13b, as before, is moved upwards, and the clamping jaws 5a . . . 5d are still open.
(46) FIG. 11 depicts the feed device 1 in a further state, in which the clamping jaws 5a, 5b are closed and have clamped the conductor 3a. Before the clamping process takes place the first linear gripper 13a is positioned horizontally in accordance with a required position of the conductor 3a with the aid of the controller 7 and the drive 8.
(47) FIG. 12 depicts the feed device 1 in a further state, in which the first linear gripper 13a, together with the clamped conductor 3a, is pivoted upwards, the second linear gripper 13b is moved downwards, and the clamping jaws 5c, 5d are still open. The conductor 3b is already arranged in the vicinity of the clamping jaws 5c, 5d.
(48) FIG. 13 depicts the feed device 1 in a further state, in which the second linear gripper 13b has been positioned horizontally in accordance with a required position of the conductor 3b with the aid of the controller 7 and the drive 8.
(49) FIG. 14 depicts the feed device 1 in a further state, in which the clamping jaws 5c, 5d have been closed, and have clamped the conductor 3b.
(50) FIG. 15 depicts the feed device 1 and the twist application head 4 in a state in which the first linear gripper 13a is pivoted downwards, and the conductors 3a, 3b are arranged at a required distance from one another.
(51) FIG. 16 depicts the feed device 1 and the twist application head 4 in a state in which the feed device 1 has been moved into a transfer position with the twist application head 4, in which the first clamping jaws 5a . . . 5d of the feed device 1 and the second clamping jaws 6a, 6b of the twist application head 4 are located opposite one another.
(52) FIG. 17 depicts the feed device 1 and the twist application head 4 in a state in which the second clamping jaws 6a, 6b of the twist application head 4 have been closed, and are clamping the conductors 3a, 3b.
(53) FIG. 18 depicts the feed device 1 and the twist application head 4 in a state in which the first clamping jaws 5a . . . 5d of the feed device 1 are open, and the conductors 3a, 3b have accordingly been transferred to the twist application head 4. Here the first linear gripper 13a has already been pivoted upwards, so that the feed device 1 may be moved out of the vicinity of the twist application head 4. By fixing the other conductor ends (not represented) and rotating the twist application head 4 the conductors 3a, 3b can then be twisted in a manner known per se.
(54) A method for twisting the two conductors 3a, 3b with the aid of the feed device 1 with first clamping jaws 5a . . . 5d and the twist application device 1 with the twist application head 4 with second clamping jaws 6a, 6b thus includes the following steps: Clamping of the conductor ends 2a, 2b of the said conductors 3a, 3b between the first clamping jaws 5a . . . 5d of the feed device 1, Movement of the feed device 1 into a transfer position with the twist application head 4, in which the first clamping jaws 5a . . . 5d of the feed device 1 and the second clamping jaws 6a, 6b of the twist application head 4 are located opposite one another, Clamping of the conductor ends 2a, 2b between the second clamping jaws 6a, 6b of the twist application head 4, Release of the first clamping jaws 5a . . . 5d of the feed device 1, and, Twisting of the conductors 3a, 3b by rotation of the twist application head 4.
(55) The distance between clamped conductor ends 2a, 2b is thereby set at an adjustable value by movement of the first clamping jaws 5a . . . 5d into a clamping position before the clamping of the conductor ends 2a, 2b in the second clamping jaws 6a, 6b of the twist application head 4. In particular, at least two different values may be selected for the distance between the clamped conductor ends 2a, 2b.
(56) In the example depicted, the conductor ends 2a, 2b are captured and clamped by the feed device 1 individually and in sequence, and are captured and clamped by the twist application head 4 jointly and simultaneously. However, it is also conceivable for the conductor ends 2a, 2b also to be captured and clamped by the feed device 1 jointly and simultaneously.
(57) Furthermore, a variable position of the first clamping jaws 5a . . . 5d is set in accordance with a selected distance a between the conductor ends 2a, 2b before the conductor ends 2a, 2b are clamped and the first clamping jaws 5a . . . 5d are moved into a fixed prescribed position before the clamping of the conductor ends 2a, 2b in the second clamping jaws 6a, 6b of the twist application head 4 (on this point see, in particular, FIGS. 2 to 6, together with the horizontal guide 15, with which the linear grippers 13a, 13b may be traversed horizontally). In concrete terms, the distance a aimed for in the twist application head 4 is already defined during the clamping process by the feed device 1, in that when capturing the conductors 2a, 2b, the linear grippers 13a, 13b are traversed into an appropriate (variable) position (see in particular FIG. 10 and FIG. 13). In contrast, the positioning of the linear grippers 13a, 13b during the transfer to the twist application head 4 is fixed. That is to say, for the transfer of the conductors 2a, 2b to the twist application head the linear grippers 13a, 13b are always traversed to the same position.
(58) It should be understood that this is not the only conceivable option. It is also conceivable, for example, that the first clamping jaws 5a . . . 5d are moved into a fixed prescribed position before the clamping of the conductor ends 2a, 2b, and a variable position of the first clamping jaws 5a . . . 5d is set in accordance with a selected distance a between the conductor ends 2a, 2b before the clamping of the conductor ends 2a, 2b in the second clamping jaws 6a, 6b of the twist application head 4. In concrete terms, this means that the linear grippers 13a, 13b in FIGS. 10 and 13 always traverse to the same position, but in the transfer of the conductors 2a, 2b to the twist application head 4 (see FIG. 16) are traversed to a position corresponding to the selected distance a.
(59) Generally for purposes of clamping a conductor end 2a, 2b the first clamping jaws 5a . . . 5d may be mounted so that they may be moved relative to one another, and for purposes of altering the distance between clamped conductor ends 2a, 2b they may be mounted so that they may be rotated relative to one another without affecting a clamping position, as is represented in FIGS. 1 to 18. However, it is also conceivable for the first clamping jaws 5a . . . 5d to be mounted such that they may be moved relative to one another, both for purposes of clamping a conductor end 2a, 2b, and also for purposes of altering the distance between clamped conductor ends 2a, 2b. Likewise the first clamping jaws 5a . . . 5d may be mounted such that they may be rotated relative to one another, both for purposes of clamping a conductor end 2a, 2b, and also for purposes of altering the distance between clamped conductor ends 2a, 2b. Finally, it is also possible that for purposes of clamping a conductor end 2a, 2b the first clamping jaws 5a . . . 5d are mounted such that they may be rotated relative to one another, and for purposes of altering the distance between clamped conductor ends 2a, 2b they are mounted such that they may moved be relative to one another without affecting a clamping position.
(60) Furthermore, the second clamping jaws 6a, 6b may also be mounted such that they may be moved relative to one another for purposes of clamping a conductor end 2a, 2b, as represented in FIGS. 1 to 18, but are also mounted such that they can be rotated. Moreover, it is also conceivable for the second clamping jaws 6a, 6b to be designed as represented in FIGS. 2 to 4. That is to say, the second clamping jaws 6a, 6b may have clamping surfaces facing towards one another, which c) are essentially flat, or, d) comprise more than two, in particular more than three, half-shell shaped grooves for purposes of accommodating one conductor end 2a, 2b in each case.
(61) FIGS. 19 to 26 now schematically depict an exemplary sequence for purposes of clamping (and twisting) three conductors 3a . . . 3c.
(62) In FIG. 19 the first clamping jaws 5a . . . 5f are located in an initial position for this purpose, and a first conductor 3a is located in the vicinity of the feed device 1.
(63) FIG. 20 depicts the arrangement in a state in which the clamping jaws 5a, 5b have been traversed onto the first conductor 3a, and have captured, that is to say, clamped the latter.
(64) FIG. 21 depicts the arrangement in a state in which the clamping jaws 5c, 5d have been traversed onto a second conductor 3b, brought into the vicinity of the feed device 1, and have captured, that is to say, clamped the latter. In the meantime the clamping jaws 5a, 5b, together with the clamped first conductor 3a, have been moved out of the vicinity of the conductor 3b.
(65) FIG. 22 depicts the arrangement in a state in which the clamping jaws 5e, 5f have been traversed onto a third conductor 3c, brought into the vicinity of the feed device 1, and have captured, that is to say, clamped the latter. In the meantime the clamping jaws 5c, 5d, together with the clamped second conductor 3b, have been moved out of the vicinity of the conductor 3c.
(66) The clamping jaws 5a . . . 5f are then traversed towards one another into a position in which they transfer the conductors 3a . . . 3c to the twist application head 4. This state is represented in FIG. 23.
(67) In FIG. 24 the conductors 3a . . . 3c have been captured, that is to say, clamped by the second clamping jaws 6a, 6b of the twist application head 4. However, as before the conductors 3a . . . 3c also continue to be held by the clamping jaws 5a . . . 5f of the feed device 1. In FIG. 25, in contrast, the clamping jaws 5a . . . 5d have already been released.
(68) Finally, FIG. 26 depicts a state in which the clamping jaws 5a . . . 5f have been moved out of the vicinity of the conductors 3a . . . 3c, clamped in the twist application head 4. The conductors 3a . . . 3c may thus be twisted in a manner known per se.
(69) At this point, it should be noted that the variants disclosed in FIGS. 1 to 18 may also be applied in an analogous manner to the variants disclosed in FIGS. 19 to 26. In particular, this relates to the form and mounting of the first clamping jaws 5a . . . 5f and the second clamping jaws 6a, 6b.
(70) Further Aspects
(71) In further aspect, the present disclosure includes FIG. 1 that depicts an exemplary twist application device, that includes a feed device 1 for feeding conductor ends 2a, 2b of two conductors 3a, 3b, and a twist application head 4, mounted such that it may rotate for twisting the conductors 3a, 3b. In this example, the twist application head 4 thus forms the further-processing device. The feed device 1 has first clamping jaws 5a . . . 5d, and the drilling head 4 has second clamping jaws 6a, 6b for clamping the line ends 2a, 2b. (Note: in FIG. 1 the clamping jaw 5b is covered by the conductor 3a, and is therefore not visible). The feed device 1 and the twist application head 4 may be moved relative to one another into a transfer position, in which the first clamping jaws 5a . . . 5d and the second clamping jaws are located opposite one another, so that the conductor ends 2a, 2b may be transferred from the feed device 1 into the twist application head 4. With the aid of the twist application head 4, the conductors 3a, 3b are then twisted in a manner known per se, in order, for example, thus to manufacture a twisted-pair conductor.
(72) The first clamping jaws 5a . . . 5d in a clamping position may be moved relative to one another such that a distance between clamped conductor ends 2a, 2b may be altered. For this purpose, the twist application device has a controller 7, that is connected with a drive 8 for the first clamping jaws 5a . . . 5d and is equipped for the control of the latter, such that the distance between clamped conductor ends 2a, 2b is set at an adjustable value before the transfer into the twist application head 4. How the adjustment of the distance functions in practice shall be explained subsequently in detail.
(73) FIG. 2 depicts a schematic front view of the first clamping jaws 5a, 5b, from which it can be discerned that the first clamping jaws 5a, 5b, have clamping surfaces 9a, 9b facing towards one another, that are flat. FIG. 2 shows the clamping jaws 5a, 5b in the fully-open position. From FIG. 2 it can furthermore be discerned that the width b of the intermediate space located between the fully open first clamping jaws 5a, 5b is greater than its height h. Here, the width b is measured in a direction of movement A for purposes of altering the position of the conductor end 2a, while the height h is measured in a clamping direction B for purposes of clamping the conductor end 2a. In an advantageous variant of embodiment, the width b is at least twice as large as the height h. In other words, an intermediate space located between the first clamping jaws 5a, 5b when the latter are fully-open extends, in a direction of movement A for purposes of altering the distance of the clamped conductor end 2a, at least twice as far as in a clamping direction B of the first clamping jaws 5a, 5b for purposes of clamping the conductor end 2a. By the proposed measures, the conductor 3a, or rather the conductor end 2a, may be clamped in any position between the first clamping jaws 5a, 5b.
(74) In a further alternative form of embodiment the width b is at least twice as large as the diameter d of the conductor 3a, or rather the conductor end 2a. In other words, an intermediate space located between the fully-open first clamping jaws 5a, 5b, in a direction of movement A for purposes of altering the distance of the clamped conductor end 2a is at least twice as large as the diameter d of the conductor 3a, that is to say, the conductor end 2a, for which the feed device 1 is specified.
(75) In another advantageous form of embodiment the width b is at least 9 mm. In other words, the intermediate space, located between the fully-open first clamping jaws 5a, 5b, is at least 9 mm in size in a direction of movement A for purposes of altering the position of the clamped conductor end 2a.
(76) FIG. 3 now depicts a form of embodiment in which the clamping surfaces 9a, 9b have teeth. Advantageously, the height z of the teeth is less than 3% of the height h, or less than 10% of the diameter d, as a result of which the clamping surfaces 9a, 9b remain essentially flat, and the conductor 3a, or rather the conductor end 2a, may be clamped at any position between the clamps 5a, 5b. However, by virtue of the teeth the clamping action is more effective than in the form of embodiment represented in FIG. 2.
(77) An exemplary twist application device embodied in specific form is specified for the twisting of cables 3a, 3b with a cross-section from 0.35 mm.sup.2 up to 2.5 mm.sup.2, and can process cables with a diameter of up to 3 mm. Here, the clamping jaws have a width b of 9 mm, as a result of which the centre-to-centre distance between the conductors 3a, 3b is a maximum of 15 mm (compare also the distance a in FIGS. 5 and 6). The height of the teeth is 0.2 mm. While these values may indeed be advantageous, they are not mandatory. Should the twist application device be able to process larger cables 3a, 3b, the dimensions may be increased correspondingly.
(78) FIG. 4 now depicts a variant of embodiment in which the clamping surfaces 9a, 9b in each case have four half-shell shaped grooves for purposes of accommodating the conductor 3a, or rather the conductor end 2a. Here the depth t of a groove is slightly less than half the diameter d of the conductor 3a, or rather the conductor end 2a. The conductor 3a, or rather the conductor end 2a, may thus be clamped in any one of the positions prescribed by the grooves between the clamps 5a, 5b. In general the clamping surfaces 9a, 9b may also have more or less than four half-shell shaped grooves. In particular more than one, in particular more than two, half-shell shaped grooves are to be provided.
(79) FIGS. 5 and 6 now depict how the distance between two conductors 3a, 3b, that is to say, between two conductor ends 2a, 2b, may be varied by varying the position in which the latter are clamped in the feed device 1. In each of the upper illustrations the clamping jaws 5a . . . 5d are represented with two clamped conductors 3a, 3b, while in each of the lower illustrations the twisted conductors 3a, 3b are represented.
(80) In FIG. 5 the conductors 3a, 3b are clamped with a relatively small distance a between them, while in FIG. 6 the distance a between them is relatively large. Under the presupposition that these distances a must also be maintained during the twisting process, different lengths l of the non-twisted end sections ensue. To this end, FIG. 7 shows clamping of the conductors 3a, 3b, corresponding to FIG. 5, between the two clamps 6a, 6b of the twisting head 4, while FIG. 8 shows clamping of the conductors 3a, 3b, corresponding to FIG. 6, between the two clamps 6a, 6b of the twisting head 4. For purposes of rotating the twist application head 4 the latter has a gear 10, with which a drive pinion (not represented), or a drive belt engages. The non-twisted end section represented in FIG. 6 is now discernibly larger than the non-twisted end section represented in FIG. 5.
(81) Thin conductors 3a, 3b, with small (crimped) contacts and small seals as necessary, may be arranged with a smaller distance a between them than conductors 3a, 3b with a large external diameter, in particular those that are fitted with large volume (crimped) contacts and seals. In this manner, the conductors 3a, 3b may be twisted along the greatest possible length.
(82) The previous illustrations show examples in which the first clamping jaws 5a . . . 5d in a clamping position may be moved relative to one another such that a distance between clamped two conductor ends 3a, 3b may be altered, as a result of which twisted-pair conductors may in particular be manufactured with conductor ends 2a, 2b that are variously spaced apart.
(83) However, this is not the only conceivable form of embodiment. It is also possible, for example, that the first clamping jaws 5a . . . 5d in a clamping position may be moved relative to one another such that a distance between three clamped conductor ends can be altered (see FIGS. 19 to 26). In this manner three-wire twisted conductors may be manufactured with conductor ends that are variously spaced apart.
(84) A method for purposes of twisting two conductors 3a, 3b with the aid of the feed device 1 and the twist application head 4 is now explained in more detail with the aid of FIGS. 9 to 18.
(85) FIG. 9 shows the feed device 1 from FIG. 1 in a first state in which the first conductor 3a is already arranged in the region of the first clamps 5a, 5b, but is not yet clamped. Moreover, further details are indicated in FIG. 9. A (crimped) contact 11a, is arranged on the conductor 3a, together with a seal 12a. Both project beyond the cross-section of the conductor 3a, and thus determine the smallest distance that can be achieved between a plurality of conductors 3a, 3b.
(86) Furthermore, specifically indicated in FIG. 9 are the two linear grippers 13a, 13b, which have the clamping jaws 5a . . . 5d, a pneumatic ram 14, a horizontal guide 15, a carriage 16 mounted on the latter such that it can move, a pivot bearing 17, on which the first linear gripper 13 is mounted such that it can rotate, together with a vertical guide 18, with which the second linear gripper 13b is mounted such that it can move vertically. With the aid of the drive 8, the carriage 16, and thus the linear grippers 13a, 13b that are mounted on the latter, may be traversed horizontally along the horizontal guide 15. In addition, the first linear gripper 13a may be pivoted about the pivot bearing 17 with the aid of the pneumatic ram 14. Finally, the second linear gripper may be moved vertically along the vertical guide 18 by pneumatic means. Finally, the clamping jaws 5b, 5d may also be moved relative to the clamping 5a, 5c. In general, needless to say, another form of drive, for example an electrical or hydraulic drive, may be provided instead of a pneumatic drive. In the first state illustrated in FIG. 9, the first linear gripper 13a is pivoted upwards, the second linear gripper 13b is moved upwards, and the clamping jaws 5a . . . 5d are open.
(87) FIG. 10 depicts the feed device 1 in a second state, in which the first linear gripper 13a is pivoted downwards, the second linear gripper 13b, as before, is moved upwards, and the clamping jaws 5a . . . 5d are still open.
(88) FIG. 11 shows the feed device 1 in a further state, in which the clamping jaws 5a, 5b are closed and have clamped the conductor 3a. Before the clamping process takes place, the first linear gripper 13a is positioned horizontally in accordance with a required position of the conductor 3a with the aid of the controller 7 and the drive 8.
(89) FIG. 12 depicts the feed device 1 in a further state, in which the first linear gripper 13a, together with the clamped conductor 3a, is pivoted upwards, the second linear gripper 13b is moved downwards, and the clamping jaws 5c, 5d are still open. The conductor 3b is already arranged in the region of the clamping jaws 5c, 5d.
(90) FIG. 13 shows the feed device 1 in a further state, in which the second linear gripper 13b has been positioned horizontally in accordance with a required position of the conductor 3b with the aid of the controller 7 and the drive 8.
(91) FIG. 14 shows the feed device 1 in a further state, in which the clamping jaws 5c, 5d have been closed, and have clamped the conductor 3b.
(92) FIG. 15 shows the feed device 1 and the twist application head 4 in a state in which the first linear gripper 13a is pivoted downwards, and the conductors 3a, 3b are arranged at a required distance from one another.
(93) FIG. 16 shows the feed device 1 and the twist application head 4 in a state in which the feed device 1 has been moved into a transfer position with the twist application head 4, in which the first clamping jaws 5a . . . 5d of the feed device 1 and the second clamping jaws 6a, 6b of the twist application head 4 are located opposite one another.
(94) FIG. 17 shows the feed device 1 and the twist application head 4 in a state in which the second clamping jaws 6a, 6b of the twist application head 4 have been closed, and are clamping the conductors 3a, 3b.
(95) FIG. 18 shows the feed device 1 and the twist application head 4 in a state in which the first clamping jaws 5a . . . 5d of the feed device 1 are open, and the conductors 3a, 3b have accordingly been transferred to the twist application head 4. Here, the first linear gripper 13a has already been pivoted upwards, so that the feed device 1 may be moved out of the region of the twist application head 4. By fixing the other conductor ends (not represented) and rotating the twist application head 4, the conductors 3a, 3b may then be twisted in a manner known per se.
(96) The method of twisting the two conductors 3a, 3b with the aid of the feed device 1 with first clamping jaws 5a . . . 5d and the twist application device 1 with the twist application head 4 with second clamping jaws 6a, 6b thus includes the following steps: Clamping of the conductor ends 2a, 2b of the conductors 3a, 3b between the first clamping jaws 5a . . . 5d of the feed device 1; Movement of the feed device 1 into a transfer position with the twist application head 4, in which the first clamping jaws 5a . . . 5d of the feed device 1 and the second clamping jaws 6a, 6b of the twist application head 4 are located opposite one another; Clamping of the conductor ends 2a, 2b between the second clamping jaws 6a, 6b of the twist application head 4; Release of the first clamping jaws 5a . . . 5d of the feed device 1 and twisting of the said conductors 3a, 3b by rotation of the twist application head 4.
(97) The distance between clamped conductor ends 2a, 2b is thereby set at an adjustable value by movement of the first clamping jaws 5a . . . 5d into a clamping position before the clamping of the conductor ends 2a, 2b in the second clamping jaws 6a, 6b of the twist application head 4. In particular, at least two different values may be selected for the distance between the clamped conductor ends 2a, 2b.
(98) In the example depicted, the conductor ends 2a, 2b are captured and clamped by the feed device 1 individually and in sequence, and are captured and clamped by the twist application head 4 jointly and simultaneously. However, it is also conceivable for the conductor ends 2a, 2b also to be captured and clamped by the feed device 1 jointly and simultaneously.
(99) Furthermore a variable position of the first clamping jaws 5a . . . 5d is set in accordance with a selected distance a between the conductor ends 2a, 2b before the conductor ends 2a, 2b are clamped, and the first clamping jaws 5a . . . 5d are moved into a fixed prescribed position before the clamping of the conductor ends 2a, 2b in the second clamping jaws 6a, 6b of the twist application head 4 (on this point see, in particular, FIGS. 2 to 6, together with the horizontal guide 15, with which the linear grippers 13a, 13b may be traversed horizontally). In concrete terms the distance a aimed for in the twist application head 4 is already defined during the clamping process by the feed device 1, in that when capturing the conductors 2a, 2b the linear grippers 13a, 13b are traversed into an appropriate (variable) position (see in particular FIG. 10 and FIG. 13). In contrast the positioning of the linear grippers 13a, 13b during the transfer to the twist application head 4 is fixed. That is to say, for the transfer of the conductors 2a, 2b to the twist application head, the linear grippers 13a, 13b are always traversed to the same position.
(100) Generally, for purposes of clamping a conductor end 2a, 2b the first clamping jaws 5a . . . 5d may be mounted such that they can be moved relative to one another, and for purposes of altering the distance between clamped conductor ends 2a, 2b they may be mounted such that they can be rotated relative to one another without affecting a clamping position, as is represented in FIGS. 1 to 18. However, it is also conceivable for the first clamping jaws 5a . . . 5d to be mounted such that they may be moved relative to one another, both for purposes of clamping a conductor end 2a, 2b, and also for purposes of altering the distance between clamped conductor ends 2a, 2b. Likewise the first clamping jaws 5a . . . 5d may be mounted such that they can be rotated relative to one another, both for purposes of clamping a conductor end 2a, 2b, and also for purposes of altering the distance between clamped conductor ends 2a, 2b. Finally, it is also possible that for purposes of clamping a conductor end 2a, 2b the first clamping jaws 5a . . . 5d may be mounted such that they can be rotated relative to one another, and for purposes of altering the distance between clamped conductor ends 2a, 2b they may be mounted such that they may be moved relative to one another without affecting a clamping position.
(101) Furthermore, the second clamping jaws 6a, 6b may also be mounted such that they may be moved relative to one another for purposes of clamping a conductor end 2a, 2b, as represented in FIGS. 1 to 18, but are also mounted such that they can be rotated. Moreover it is also conceivable for the second clamping jaws 6a, 6b to be designed as represented in FIGS. 2 to 4. That is to say, the second clamping jaws 6a, 6b may have clamping surfaces facing towards one another, that c) are essentially flat; or, d) include more than two, in particular more than three, half-shell shaped grooves for purposes of accommodating one conductor end 2a, 2b in each case.
(102) FIGS. 19 to 26 now show schematically an exemplary sequence for purposes of clamping (and twisting) three conductors 3a . . . 3c.
(103) In FIG. 19, the first clamping jaws 5a . . . 5f are located in an initial position for this purpose, and a first conductor 3a is located in the vicinity of the feed device 1.
(104) FIG. 20 depicts the arrangement in a state in which the clamping jaws 5a, 5b have been traversed onto the first conductor 3a, and have captured, that is to say, clamped the latter.
(105) FIG. 21 depicts the arrangement in a state in which the clamping jaws 5c, 5d have been traversed onto a second conductor 3b, brought into the vicinity of the feed device 1, and have captured, that is to say, clamped the latter. In the meantime the clamping jaws 5a, 5b, together with the clamped first conductor 3a, have been moved out of the vicinity of the conductor 3b.
(106) FIG. 22 shows the arrangement in a state in which the clamping jaws 5e, 5f have been traversed onto a third conductor 3c, brought into the vicinity of the feed device 1, and have captured, that is to say, clamped the latter. In the meantime the clamping jaws 5c, 5d, together with the clamped second conductor 3b, have been moved out of the vicinity of the conductor 3c.
(107) The clamping jaws 5a . . . 5f are then traversed towards one another into a position in which they transfer the conductors 3a . . . 3c to the twist application head 4. This state is represented in FIG. 23.
(108) In FIG. 24 the conductors 3a . . . 3c have been captured, that is to say, clamped by the second clamping jaws 6a, 6b of the twist application head 4. However, as before the conductors 3a . . . 3c also continue to be held by the clamping jaws 5a . . . 5f of the feed device 1. In FIG. 25, in contrast, the clamping jaws 5a . . . 5d have already been released.
(109) FIG. 26 shows finally a state in which the clamping jaws 5a . . . 5f have been moved out of the vicinity of the conductors 3a . . . 3c, clamped in the twist application head 4. The conductors 3a . . . 3c can thus be twisted in a manner known per se.
(110) As to this section of the present disclosure, at this point it should be noted that the variants of embodiment disclosed in FIGS. 1 to 18 may also be applied in an analogous manner to the variants of embodiment disclosed in FIGS. 19 to 26. In particular, this relates to the form and mounting of the first clamping jaws 5a . . . 5f and the second clamping jaws 6a, 6b.
(111) Although the disclosed feed device 1 may advantageous in the context of the twisting of conductors 3a . . . 3c, and FIGS. 1 to 18 deal just with this application, the feed device 1 is in no respect bound to this particular application. On the contrary, other further-processing devices 4 may also be conceived. For example, the further-processing device 4 may be formed in terms of an automatic device for purposes of pushing seals 12a onto the conductor ends 2a, 2b, or also in terms of an automatic device for purposes of fitting a (crimped) contact 11a onto the conductor ends 2a, 2b. In general the problem also occurs here that the conductors 3a . . . 3c, depending upon the size of the seal 12a of the contact 11a, must be spaced apart in a variable manner, in particular, if a seal 12a, or a contact 11a accommodates a plurality of conductors 3a . . . 3c and the distance between the conductors a during the fitting of such a seal 12a, or such a contact 11a, must be adjusted correctly. The cited problem also presents itself, however, if a plurality of seals 12a and/or contacts 11a are to be fitted onto a plurality of conductors 3a . . . 3c at the same time. Needless to say, automatic devices are also conceivable, that may undertake a plurality of the tasks cited.
(112) Finally, it is also noted that the arrangements represented may in practice also include more components than represented. Furthermore, it is noted that the above configurations and developments of the invention may be combined in any manner. It should be noted that the term comprising does not exclude other elements or features, and that use of the terms a or an does not necessarily exclude a plurality, in the sense that singular reference of an element does not exclude the plural reference of such elements. The verb comprise and its conjugations do not exclude the presence of elements or steps other than those listed in any claim or the specification as a whole. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot possibly be used to advantage. Furthermore, elements described in association with different versions may possibly be combined. It should also be noted that the above-mentioned examples and versions illustrate rather than limit the invention, and that those skilled in the art will be capable of designing alternative implementations without departing from the scope of the invention as defined by the appended claims. Thus, in closing, it should be noted that the protected scope of invention is not limited to the abovementioned versions and exemplary working examples. Further developments, modifications and combinations are also within the scope of the appended patent claims and are placed in the possession of the person skilled in the art from the present disclosure. As equivalent elements may be substituted for elements employed in claimed invention to obtain substantially the same results in substantially the same way, the scope of present invention is defined by the appended claims, including known equivalents and unforeseeable equivalents at the time of filing of this application. Accordingly, the techniques and structures described and illustrated previously herein should be understood to be illustrative and exemplary, and not necessarily limiting upon the scope.
LIST OF REFERENCE LABELS
(113) 1 Feed device
(114) 2a, 2b Conductor end
(115) 3a . . . 3c Conductor
(116) 4 Twist application head, or Further-processing device
(117) 5a . . . 5f First clamping jaws of the feed device 1
(118) 6a, 6b Second clamping jaws of the twist application head 4
(119) 7 Controller
(120) 8 Drive
(121) 9a, 9b Clamping surfaces
(122) 10 Gear
(123) 11a (Crimped) contact
(124) 12a Seal
(125) 13a, 13b Linear gripper
(126) 14 Pneumatic ram
(127) 15 Horizontal guide
(128) 16 Carriage
(129) 17 Pivot bearing of the first linear gripper 13a
(130) 18 Vertical guide of the second linear gripper 13b
(131) A Direction of movement
(132) B Clamping direction
(133) a Distance between conductors
(134) b intermediate space width
(135) d Conductor diameter
(136) h intermediate space height
(137) l Non-twisted conductor length
(138) t Depth of the groove
(139) z Tooth height
