CHAIN TENSIONING ARRANGEMENT AS WELL AS PUMP STATION
20180229984 · 2018-08-16
Assignee
Inventors
Cpc classification
F04C13/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66D2700/02
PERFORMING OPERATIONS; TRANSPORTING
F04D13/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/648
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66D1/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
F04D29/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A chain tensioning arrangement for a column pipe which is configured to house a submersible pump. The chain tensioning arrangement includes a radially extending cross beam, a spring arrangement connected to the cross beam, at least one spring member, and an arm that is movably connected to the cross beam. The arm includes an engagement member configured to optionally engage a chain connected to the pump. The arm is displaceable in the axial direction between a lower position and an upper position. The spring member is arranged to displace the arm in the direction from the lower position towards the upper position. Also described is a pump station including a column pipe, a submersible pump arranged in the column pipe and an axially extending chain connected to the pump and configured to move the pump in the column pipe.
Claims
1.-14. (canceled)
15. A chain tensioning arrangement for an axially extending column pipe which is configured to house a submersible pump, the chain tensioning arrangement comprising: a cross beam configured to extend in a radial direction in relation to the column pipe, a spring arrangement including at least one spring member connected to the cross beam, and an arm that is movably connected to the cross beam and that includes an engagement member configured to optionally engage a chain connected to said pump, wherein the arm has a main extension configured to extend in the radial direction in relation to the column pipe, the arm being displaceable in an axial direction between a lower position and an upper position, said at least one spring member being arranged to displace the arm from the lower position towards the upper position.
16. The chain tensioning arrangement according to claim 15, further comprising means for limiting displacement of the arm in the axial direction between the lower position and the upper position.
17. The chain tensioning arrangement according to claim 16, wherein the means for limiting displacement is a screw.
18. The chain tensioning arrangement according to claim 16, wherein the means for limiting displacement is a lower end of the at least one spring member that is adjustable in the axial direction for limiting displacement of the arm in the axial direction between the lower position and the upper position.
19. The chain tensioning arrangement according to claim 15, wherein the arm is pivotable in a radially extending plane between an active position and an inactive position.
20. The chain tensioning arrangement according to claim 19, wherein the cross beam extends in parallel with the radially extending plane in which the arm is configured to pivot.
21. The chain tensioning arrangement according to claim 15, wherein said at least one spring member is a helical spring.
22. The chain tensioning arrangement according to claim 15, wherein the arm is either directly or indirectly connected to the at least one spring member.
23. The chain tensioning arrangement according to claim 15, wherein said at least one spring member exerts no upwardly directed force against the arm when the arm is located in the upper position thereof.
24. The chain tensioning arrangement according to claim 15, wherein respective opposite ends of the cross beam each comprises at least one pin configured to be releasably connected to the column pipe.
25. The chain tensioning arrangement according to claim 15, wherein the cross beam has a main extension configured to extend in a horizontal direction.
26. The chain tensioning arrangement according to claim 15, wherein the engagement member of the arm is constituted by a seat configured to receive at least one link of the chain.
27. The chain tensioning arrangement according to claim 15, further comprising an axially extending guide pin configured to interact with said arm.
28. A pump station comprising an axially extending column pipe, a submersible pump arranged in the column pipe, a chain tensioning arrangement including a cross beam extending in a radial direction in relation to the column pipe, and an axially extending chain connected to the pump and configured to move the pump in the column pipe, wherein the chain tensioning arrangement of the pump station comprises: a spring arrangement including at least one spring member connected to the cross beam, and an arm that is movably connected to the cross beam and that includes an engagement member configured to optionally engage the axially extending chain, wherein the arm has a main extension extending in the radial direction in relation to the column pipe, the arm being displaceable in an axial direction between a lower position and an upper position, said at least one spring member being arranged to displace the arm in a direction from a lower position towards an upper position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] A more complete understanding of the abovementioned and other features and advantages of the present invention will be apparent from the following detailed description of preferred embodiments in conjunction with the appended drawings, wherein:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0049] The present invention relates especially to a chain tensioning arrangement configured to be used in a column pipe that is configured to house a submersible pump.
[0050] Reference is initially made to
[0051] The pump station 1 comprises a chain tensioning arrangement, generally designated 2, that is arranged in the area of the upper end of a column pipe 3 that house a submersible pump 4. The submersible pump 4 is in the disclosed embodiment constituted by an axial pump that has a weight in the range 1-1.5 tons, however it shall be pointed out that there are axial pumps that weigh a few hundred kilogram as well as other axial pumps that weigh several tons. The column pipe 3 is open in both ends, and is typically 4-8 meters long and usually has a diameter in the range 0.5-1 meters even thus other dimensions may exist. The disclosed submersible pump 4 stand on a bottom flange 5 in the column pipe 3 and is in tight connection with the column pipe 3. A chain 6 that is part of a winch device (not shown) is connected to the pump 4. The column pipe 3 establish a fluid path between a lower basin 7 that is filled with a medium to be pumped and an upper basin 8 that is meant to receive the pumped medium. The pumped medium may for instance be constituted by surface water, lightly contaminated waste water, etc. The chain tensioning arrangement 2 is arranged inside the column pipe 3, more precisely adjacent to the upper end of the column pipe in order to admit manipulation thereof. The different components and operational principles of the chain tensioning arrangement 2 will be described herein below in more detail and with reference to
[0052] Reference is now made to
[0053] The chain tensioning arrangement 2 comprises a cross beam 13 extending in the radial direction and that in the disclosed embodiment comprises at least one pin 14 in the respective opposite end thereof, the pins 14 being configured to be detachably connected to corresponding seats 15 in the column pipe 3. In the disclosed embodiments the cross beam 13 is horizontally arranged. According to an alternative, not disclosed, embodiment the cross beam is only connected to (in engagement with) the column pipe 3 in one end and projects like a console from the inner wall of the column pipe 3. According to yet another, not disclosed, embodiment the cross beam comprises three or more beam segments that, in the shape of a star, are connected to each other and connected to (in engagement with) the column pipe.
[0054] Thereto the chain tensioning arrangement 2 comprises a spring arrangement 16 that is connected to the cross beam 13 and that comprises at least one spring member 17. The chain tensioning arrangement 2 also comprises an arm 18 that is movably connected to the cross beam 13 and that comprises an engagement member 19 configured to optionally be in engagement with the chain 6. The arm 18 is displaceable in the axial direction between a lower position, adjacent the cross beam 13, and an upper position, axially remote from the cross beam.
[0055] Said at least one spring member 17 is arranged to displace the arm 18 in the direction from the lower position towards the upper position, e.g. upwards in
[0056] In this way the basic object is attained, e.g. remove the need to remove the chain 6 from the column pipe 3 before pump operation at the same time as the electric cables 9 are kept undamaged. Of course this also entail that reattachment of the hook at the lifting handle of the pump is no more needed. Considerable time losses and trouble in connection with service can thereby be avoided by means of the inventive chain tensioning arrangement.
[0057] The chain tensioning arrangement according to the first embodiment thereto comprises means for to an adjustable extent limit the displacement of the arm 18 in the axial direction by means of said at least one spring member 17. Said means will be described in more detail herein below with reference to
[0058] The different components of the chain tensioning arrangement are disclosed from the front in
[0059] Thus,
[0060] Reference is now made to
[0061] The arm 18 has a radial main extension and is preferably pivotable in a radially extending plane about a turning axis 21 running together with centre axis of the rod 20. The disclosed cross beam 13 extends in parallel with the plane in which the arm 18 is pivotable. In
[0062] In the following and with reference to
[0063] The pump 4 is lowered from ground level by means of the chain 6 and is arranged such that it is tight against the bottom flange 5 of the column pipe 3. When the pump 4 stands on the bottom flange the chain 6 is slack. The chain tensioning arrangement 2 is now attached to the upper end of the column pipe 3, and it is secured that the arm 18 is located in its lower position, abutting the cross beam 13 or located in close connection to the cross beam 13. The chain 6 is stretched/lifted by hand and is maximally tensioned. The chain link that best match the position of the arm 18 in the height direction is brought into the engagement member 19. The arm 18 is allowed to be displaced towards the upper position under the action of the spring member 17. The extent of the displacement is in the magnitude 5 centimeters. Thus, the chain 6 is tensioned and stretched such that its slack is considerably less or entirely eliminated. The pump is now ready for operation.
[0064] Reference is now made to
[0065] Analogously to
[0066] In the following and with reference to
[0067] The arm 18 is displaced in the direction towards the lower position by having the spring member 17 compressed, whereby the chain 6 is slacked and can be unengaged from the arm 18. The arm 18 is allowed to be displaced to the upper position and is thereafter pivoted away from the active position to the inactive (disclosed) position and thereby allows the pump 4 to be hoisted in a conventional way by lifting the chain 6. Before the pump 4 can be removed from the column pipe 3 the chain tensioning arrangement 2 must be removed from the upper end of the column pipe 3. In an alternative embodiment, in which the arm 18 is not pivotable, the chain tensioning arrangement is removed directly after the engagement between the arm 18 and the chain 6 is broken and the chain is slack, and before the pump 4 is started to be lifted by means of the chain.
[0068] Reference is now made to
[0069] As has been mentioned above sometimes the situation/installation, for instance when the maximum lifting height of the crane is less than the length of the column pipe, demand for the hoisting or lowering of the pump 4 is divided into several stages and a retake is needed between these stages. In such situations the chain tensioning arrangement is preferably used to secure and remain the pump 4 at the reached height in the column pipe 3 during the retake operation.
[0070] In the following and with reference to
[0071] During hoisting the arm 18 is displaced towards the lower position and the chain 6 starts to slack. The chain 6 is removed from the engagement member 19 of the arm 18. The arm 18 is thereafter moved to the upper position and is pivoted to the inactive position. The pump 4 is hoisted to a height admitted by the crane, the chain is thus tensioned since the pump 4 is now hanging in the chain 6 and the chain run centrally in the column pipe 3. The arm 18 is in the upper position and is pivoted from the inactive position towards the active position towards the chain 6 such that the engagement member 19 engage the chain link that best match the height of the position of the arm 18. The pump 4 is thereafter lowered a few centimeters by means of the crane such that the entire weight of the pump 4 is supported by the chain tensioning arrangement 2. Thus, the arm 18 is forced to the lower position in which the arm 18 abut the cross beam 13. Thereafter the crane takes a new grip in the chain 6 close to the chain tensioning arrangement. The pump 4 is lifted a few centimeters such that the arm 18 comes to the upper position. The arm 18 is pivoted to the inactive position such that the engagement between the engagement member 19 and the chain 6 is broken. The chain tensioning arrangement 2 is removed from the column pipe 3 such that the pump 4 may be hoisted all the way up to the top of the column pipe 3 and/or out of the column pipe 3. Alternatively one or more extra retakes can be needed.
[0072] The function of the chain tensioning arrangement in connection with retake during lowering of the pump 4 is analogous with the above described procedure regarding hoisting with retake.
[0073] Thus, the pump 4 is firstly lowered as much as the crane admit except from at least the few centimeters the pump 4 is needed to be lowered when the arm 18 is displaced to the lower position by the weight of the pump 4. The chain 6 that runs centrally in the column pipe 3 is tensioned since it is loaded with the entire weight of the pump 4. The chain tensioning arrangement 2 is attached having the arm 18 pivoted to the inactive position as well as in the upper position. The arm 18 is pivoted to the active position such that the engagement member 19 may engage the chain 6. The pump 4 is lowered a few centimeters by means of the crane such that the weight of the pump is supported by the arm 18 and the chain tensioning arrangement 2 when the arm 18 abuts the cross beam 13. The crane takes a new grip higher up on the chain and lifts the pump a few centimeters such that the arm 18 is displaced to the upper position by means of the spring member 17 and then once again is pivoted to the inactive position. The pump 4 is thereafter lowered all the way down to the bottom of the column pipe 3 and the chain 6 becomes slack. Alternatively one or more extra retakes may be needed. The rest of the procedure is constituted by tensioning of the slack chain 6 as is already described in connection with
[0074] Analogously with
[0075] In the following reference is made to
[0076]
[0077] In the free end the arm 18 has the engagement member 19. The engagement member 19 has a seat configured to receive at least one link of the chain 6. A locking pin/locking screw 22 attends to secure the received chain link in the seat. In the disclosed embodiments the seat is arranged perpendicular to the direction of the main extension of the arm, however other angles are conceivable, such as parallel to the direction of the main extension of the arm.
[0078] The chain tensioning arrangement according to the first embodiment thereto comprises means for to an adjustable extent limit the displacement of the arm 18 by means of said at least one spring member 17. In the disclosed embodiment the means is constituted by a screw 23 that can be manipulated in the axial direction and that is manipulated by means of a suitable tool. In an alternative, not disclosed, embodiment the lower end of said at least one spring member 17 may be adjustable/displaceable in the axial direction. Thereby, an alternative solution to adjust the magnitude of the load on the spring member 17 is obtained. The chain tensioning arrangement 2 can be realized without the above mentioned screw 23. According to yet another, not disclosed, embodiment the screw 23 may be exchanged by a adjustable clamp that upon activation force the arm 18 from the upper position towards the lower position.
[0079] As previously mentioned the arm 18 is pivotable about a pivot axis in a radially extending plane. An arc-shaped groove 24 is arranged in the arm 18 and the screw 23 that can be manipulated in the axial direction is located in said groove 24. Their joint action delimits the pivot angle of the arm 18.
[0080]
[0081] Herein below the second, more general, embodiment according to
[0082] The most essential difference between the first embodiment and the second embodiment of the chain tensioning arrangement 2 is that the latter lacks means for to an adjustable extent limit the displacement of the arm 18 by means of said at least one spring member, and this partly affects the function of the chain tensioning arrangement 2.
[0083] In the following and with reference to
[0084] The pump 4 is lowered from ground level by means of the chain 6 and is arranged such that it is tight against the bottom flange 5 of the column pipe 3. When the pump 4 stands on the bottom flange the chain 6 is slack. The chain tensioning arrangement 2 is attached to the upper end of the column pipe 3, and it is controlled/secured that the arm 18 is in the upper position. The chain 6 is stretched/lifted by hand and is maximally tensioned. The chain link that is located at the same height as the upper side of the cross beam is observed/marked and a suitable chain link located between the observed/marked chain link and the chain link that is at the same height as the engagement member 19 is chosen as engagement chain link. It is secured that the arm 18 is pivoted to the inactive position. The pump 4 is lifted in the chain 6 until the engagement chain link is at the same height as the engagement member 19. The arm 18 is pivoted to the active position and the engagement chain link is allowed to engage the engagement member 19. Thereafter, the pump 4 is lowered such that it once again is tight against the bottom flange 5 of the column pipe 3. The arm 18 is displaced towards the lower position and the spring member 17 is compressed due to the engagement between the arm 18 and the chain 6. The extent of the displacement is in the magnitude 5 centimeters. It shall be made clear that the arm 18 is located at a distance from the cross beam 13 when the pump 4 stands on the bottom flange 5. Thus, the chain 6 is now stretched such that its slack is considerably less or entirely eliminated. The pump is ready for operation.
[0085] Reference is now made to
[0086] Analogously to
[0087] In the following and with reference to
[0088] The pump 4 is lifted a few centimeters whereby the arm 18 is displaced in the direction towards the upper position under the effect of the spring member 17. When the arm 18 is located in the upper position it is pivoted from the active position to the inactive position, whereupon the engagement chain link of the chain unengaged the engagement member 19 of the arm. Thereafter the pump 4 is hoisted in conventional way be lifting in the chain 6. Before the pump is removed from the column pipe 3 the chain tensioning arrangement 2 must be removed from the upper end of the column pipe 3.
[0089] Reference is now made to
[0090] In the following the function of the chain tensioning arrangement is described in connection with retake during hoisting of the pump 4. The chain 6 is not in engagement with the arm 18, and the arm 18 is pivoted to the inactive position. The pump 4 is hoisted to a height admitted by the crane, the chain is thus tensioned since the pump 4 is hanging in the chain 6 and the chain runs centrally in the column pipe 3. The arm 18 is in the upper position and is pivoted from the inactive position towards the active position and towards the chain 6 such that the engagement member 19 engage the chain link that best match the height position of the arm 18. Thereafter, the pump 4 is lowered a few centimeters by means of the crane such that the entire weight of the pump 4 is supported by the chain tensioning arrangement 2. Thus, the arm 18 is forced to the lower position in which the arm 18 abuts the cross beam 13. Thereafter, the crane takes a new grip in the chain 6 close to the chain tensioning arrangement. The pump 4 is lifted a few centimeters such that the arm 18 is displaced to the upper position. The arm 18 is thereafter pivoted to the inactive position such that the engagement between the engagement member 19 and the chain 6 is broken. The chain tensioning arrangement 2 is removed from the column pipe 3 such that the pump 4 can be hoisted all the way up to the top of the column pipe 3 and/or out of the column pipe 3. Alternatively one or more extra retakes may be needed.
[0091] The function of the chain tensioning arrangement in connection with retake during lowering of the pump 4 is analogous to the above described procedure regarding retake during hoisting.
[0092] Thus, the pump 4 is firstly lowered as much as admitted by the crane except from at least the centimeters needed to lower the pump 4 when the arm 18 is displaced to the lower position by the weight of the pump 4. The chain 6 runs centrally in the column pipe 3 and is tensioned since it is loaded with the entire weight of the pump 4. The chain tensioning arrangement 2 is attached having the arm 18 pivoted to the inactive position as well as located in the upper position. The arm 18 is pivoted to the active position such that the engagement member 19 can engage the chain 6. The pump 4 is lowered a few centimeters by means of the crane such that the entire weight of the pump is supported by the arm 18 and the chain tensioning arrangement 2 when the arm 18 abuts the cross beam 13. The crane takes a new grip higher up on the chain and lifts the pump a few centimeters such that the arm 18 is displaced to the upper position by means of the spring member 17 and thereafter once again is pivoted to the inactive position. Thereafter, the pump 4 is lowered all the way down to the bottom of the column pipe 3 whereupon the chain 6 becomes slack. Alternatively one or more extra retakes may be needed. The rest of the procedure is constituted by a tensioning of the slack chain 6 as is already described in connection with
[0093] Analogous to
[0094] In the following reference is made to
[0095]
[0096] In its free end the arm 18 has the engagement member 19. The engagement member 19 has a seat configured to receive at least one link of the chain 6. The seat is inclined in the direction inwards/downwards in order to secure the chain in the engagement member 19. A locking pin/locking screw 22 attends to secure the received chain link in the seat even further. In the disclosed embodiment the seat is arranged perpendicular to the direction of the main extension of the arm, however, other angles are conceivable, such as parallel to the direction of the main extension of the arm.
[0097] When the arm 18 is in the active position the guide pin 25, which is fixedly connected to the arm 18, may be displaced in the axial direction at the same time as pivoting of the arm 18 from the active position to the inactive position is prevented when the arm 18 is at a distance from the upper position. When the arm 18 is in the upper position the lower end of the guide pin 25 runs in an arc-shaped chute 31, whereupon the joint action thereof delimit the pivot angle of the arm 18. It shall be pointed out that the chute 31 is not all through and thereby the arm 18 is prevented from being displaced from the upper position towards the lower position when the arm is located in the inactive position. This feature is directly applicable to the first embodiment of the chain tensioning arrangement 2.
[0098] Reference is now made to
[0099]
[0100]
[0101] In the following the procedure to connect the electric cables 9 to the chain 6 by means of the two part electric cable holder according to
[0102] The respective end section of the first element 26 is pre attached, for instance by means of vulcanization tape, to the electric cables 9 approximately every meter, the distance between two neighboring first member 26 along the electric cables shall preferably not exceed 1.5 meters. At the same time as the pump 4 is lowered and the chain 6 is tensioned a second member 29 is attached to the links of the chain according to the above at a height corresponding to the first member 26 that is connected to the electric cables 9. The electric cables 9 are stretched by hand and the second member 29 is brought in engagement with the first member 26 by arranging the projections 30 of the second member between the projections 27 of the first member 26. The electric cables shall be kept as stretched as possible. Thereafter the first member 26 and the second member 29 of the electric cable holder are secured to each other by means of a stripe or the like.
[0103] The above procedure is performed during the lowering of the pump and the chain is tensioned. During hoisting of the pump the stripes of the respective electric cable holder 10 coming out of the column pipe are cut off and the electric cables 9 are detached from the chain 6 concurrently as the pump 4 is hoisted.
[0104] Generally the electric cable holder 10 can be defined as an electric cable holder for anchorage of at least one electric cable to a chain. The electric cable holder comprises a first member 26 configured to be connected to said at least one electric cable and a second member 29 configured to be connected to said chain, the first member 26 presenting a seat 28 in which the second member 29 is detachably received, said second member 29 being configured to in the seat 28 optionally take one of at least two, mutually and in relation to the first member 26, axially separated positions.
Feasible Modifications of the Invention
[0105] The invention is not limited only to the embodiments described above and shown in the drawings, which primarily have an illustrative and exemplifying purpose. This patent application is intended to cover all adjustments and variants of the preferred embodiments described herein, thus the present invention is defined by the wording of the appended claims and the equivalents thereof. Thus, the equipment may be modified in all kinds of ways within the scope of the appended claims.
[0106] For instance the arm can be of fixed type, e.g. none-pivotable, and arranged perpendicular to the cross beam and rigidly connected thereto. The outer most part of the free end of the arm is then constituted by an engagement member configured to engage one of the links of the chain.
[0107] It shall also be pointed out that all information about/concerning terms such as above, under, upper, lower, etc., shall be interpreted/read having the equipment oriented according to the figures, having the drawings oriented such that the references can be properly read. Thus, such terms only indicates mutual relations in the shown embodiments, which relations may be changed if the inventive equipment is provided with another structure/design.
[0108] It shall also be pointed out that even thus it is not explicitly stated that features from a specific embodiment may be combined with features from another embodiment, the combination shall be considered obvious, if the combination is possible.