METHOD AND OPHTHALMIC DEVICE WITH ACTIVE AGENT RELEASE SYSTEM
20180228648 · 2018-08-16
Inventors
- Randall B Pugh (Jacksonville, FL, US)
- Anthony W Martin (Jacksonville, FL, US)
- Sharika Snook (Jacksonville, FL, US)
Cpc classification
A61F2250/0068
HUMAN NECESSITIES
A61M2205/3538
HUMAN NECESSITIES
A61F9/0017
HUMAN NECESSITIES
A61M2205/3507
HUMAN NECESSITIES
International classification
A61F9/00
HUMAN NECESSITIES
Abstract
The present invention provides an energized ophthalmic device with an active agent release system and an associated method. The active agent release system can be suitable to dispense an active agent including, for example, a vitamin, lubricant, a saline, a solvent, and/or medicament, at one or more predetermined times, through the use of an energization element contained in the ophthalmic device. The energization element may be a battery and/or an energy receptor antenna. The release of the active agent can be according to a signal received wirelessly, a predetermined time, and/or a sensed condition, which can cause an activation element to conduct a current to at least a portion of a metal cap under stress causing it to fold and thereby expose the active agent to a surrounding environment.
Claims
1. A method of dispensing an active agent comprising: forming a substrate having one or more containment cells; depositing one or more active agents into at least one of the one or more containment cells; forming a hermetic seal over an opening of at least one of the one or more containment cells by bonding a biocompatible metal cap under stress to a surface of the substrate; and providing an activation element configured to conduct an electrical current from an energy source to at least a portion of the biocompatible metal cap causing the biocompatible metal cap to fold and thereby expose the active agent to a surrounding environment.
2. The method of claim 1, additionally comprising: providing a micro-processor in connection with an antenna and the energy source; and receiving, using the antenna, a wireless signal from a wireless device used to generate an activation signal for the energizing of the activation element.
3. The method of claim 1, wherein the active agent can include one or more of: a lubricant, a saline, a solvent, a vitamin, and a medicament.
4. The method of claim 1 additionally comprising: encapsulating at least part of the substrate in a hydrogel.
5. The method of claim 1 additionally comprising: encapsulating the energy source in a media insert configured to be positioned in an ophthalmic device and supporting the substrate and the activation element.
6. The method of claim 1, wherein the energy source is an energy receptor antenna in electrical communication with said activation element.
7. The method of claim 1, additionally comprising: providing a micro-processor in connection with one or more sensors and the energy source; and generating an activation signal for energizing the activation element based upon one or more of said sensors detecting a pre-defined parameter.
8. A method of manufacturing an ophthalmic device with an active agent release system comprising: forming a substrate having one or more containment cells; depositing one or more active agents into at least one of the one or more containment cells; forming a hermetic seal over an opening of at least one of the one or more containment cells by bonding a biocompatible metal cap under stress to a surface of the substrate; and providing an activation element configured to conduct an electrical current from an energy source to at least a portion of the biocompatible metal cap causing the biocompatible metal cap to fold and thereby expose the active agent to a surrounding environment.
9. The method of claim 8, additionally comprising: providing a micro-processor in connection with an antenna and the energy source.
10. The method of claim 8, wherein the active agent can include one or more of: a lubricant, a saline, a solvent, a vitamin, and a medicament.
11. The method of claim 8, additionally comprising: encapsulating at least part of the substrate in a hydrogel.
12. The method of claim 8, additionally comprising: encapsulating the energy source in a media insert configured to be positioned in an ophthalmic device and supporting the substrate and the activation element.
13. The method of claim 1, wherein the energy source is an energy receptor antenna in electrical communication with said activation element.
14. The method of claim 8, additionally comprising: providing a micro-processor in connection with one or more sensors and the energy source.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The foregoing and other features and advantages of the invention will be apparent from the following, more particular description of preferred embodiments of the invention, as illustrated in the accompanying drawings.
[0021]
[0022]
[0023]
[0024]
[0025]
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[0029]
DETAILED DESCRIPTION OF THE INVENTION
[0030] The disclosure will now be described with reference to the drawing figures, in which like reference numerals can refer to like parts throughout.
[0031] Various aspects of the ophthalmic device and method disclosed may be illustrated by describing components that are coupled, bonded, sealed, attached, and/or joined together. As used herein, the terms coupled, bonded, sealed, attached, and/or joined are used to indicate either a direct connection between two components or, where appropriate, an indirect connection to one another through intervening or intermediate components. In contrast, when a component is referred to as being directly coupled, directly bonded, directly sealed, directly attached, and/or directly joined to another component, there are no intervening elements present.
[0032] Relative terms such as lower or bottom and upper or top may be used herein to describe one element's relationship to another element illustrated in the drawings. It will be understood that relative terms are intended to encompass different orientations in addition to the orientation depicted in the drawings. By way of example, if aspects of an exemplary ophthalmic device shown in the drawings are turned over, elements described as being on the bottom side of the other elements would then be oriented on the top side of the other elements. The term bottom can therefore encompass both an orientation of bottom and top depending on the particular orientation of the apparatus.
[0033] Various aspects of an ophthalmic device with an active agent release system may be illustrated with reference to one or more exemplary embodiments. As used herein, the term exemplary means serving as an example, instance, or illustration, and should not necessarily be construed as preferred or advantageous over other embodiments disclosed herein.
Glossary
[0034] In this description and claims directed to the disclosed invention, various terms may be used for which the following definitions will apply:
[0035] Active agent: as used herein refers to an agent capable of treating, inhibiting, or preventing a disorder or a disease, and/or enhancing the physiological performance of cells or tissues. Exemplary active agents include, without limitation, a lubricant, a saline, a solvent, a pharmaceutical (e.g., a medicament), and a nutraceutical (e.g., a vitamin). In some embodiments, preferred active agents can be capable of lubricating and/or treating, inhibiting, or preventing a disorder or a disease of one or more of the eye, nose, and throat. The lubricants, for example, may be used to facilitate or inhibit cell wall permeability.
[0036] Energize(d): as used herein refers to the state of: being able to supply electrical current, having electrical energy applied to, or having electrical energy stored within.
[0037] Energy: as used herein refers to the capacity of a physical system to do work. Many uses within this disclosure may relate to the said capacity being able to perform electrical actions in doing work.
[0038] Energy source: as used herein refers to a device or layer that is capable of supplying energy or placing a logical or electrical device in an energized state.
[0039] Energy harvester: as used herein refers to a device capable of extracting energy from the environment and converting it to electrical energy.
[0040] Functionalized: as used herein refers to making a layer or device able to perform a function including for example, energization, activation, or control. In some embodiments, the function of the layer and/or the device may be used to provide various tasks including, for example, a chemical reaction, a change of surface properties, or to provide an ionic charge.
[0041] Ophthalmic device: as used herein refers to any device that resides in or on the eye. These devices may provide optical correction, vision enhancement, may be cosmetic, and/or may provide functionality unrelated to the eye. For example, the term lens may refer to a contact lens, overlay lens, ocular insert, optical insert, or other similar device through which vision is corrected or modified, or through which eye physiology is cosmetically enhanced (e.g. iris color). Alternatively, the lens may provide non-optic functions such as the functions described including, for example, monitoring biomarkers, delivering signals and/or administering active agents.
[0042] Lithium ion cell: as used herein refers to an electrochemical cell where lithium ions move through the cell to generate electrical energy. This electrochemical cell, typically called a battery, may be reenergized or recharged in its typical forms.
[0043] Media insert: as used herein refers to an encapsulated insert that will be included in an energized ophthalmic device. The energization elements and circuitry may be incorporated in the media insert. The media insert can define the primary purpose of the energized ophthalmic device. For example, in embodiments where the energized ophthalmic device allows the user to adjust the optic power, the media insert may include energization elements that control a liquid meniscus portion, or a liquid crystal portion, in the optical zone. Alternatively, a media insert may be annular so that the optical zone is void of material. In such embodiments, the energized function of the lens may not be optic quality but may be, for example, light polarization, photochromic functionality, color change, monitoring glucose, sound delivery, and/or administering medicine.
[0044] Operating mode: as used herein refers to a current draw state where the current over a circuit allows the device to perform its primary energized function.
[0045] Optical power: as used herein refers to the optical properties of an optical element including, for example, an ophthalmic lens.
[0046] Optical zone: as used herein refers to an area of an ophthalmic lens through which a wearer of the ophthalmic lens sees.
[0047] Power: as used herein refers to work done or energy transferred per unit of time.
[0048] Rechargeable or re-energizable: as used herein refers to a capability of being restored to a state with higher capacity to do work. Many uses may relate to the capability of being restored with the ability to flow electrical current at a certain rate and for a certain, reestablished period.
[0049] Reenergize or recharge: as used herein refers to restoring to a state with higher capacity to do work. Many uses may relate to restoring a device to the capability to flow electrical current at a certain rate and for a certain, reestablished period.
[0050] Reset function: as used herein refers to a self-triggering algorithmic mechanism to set a circuit to a specific predetermined state, including, for example, logic state or an energization state. A reset function may include, for example, a power-on reset circuit, which may work in conjunction with the switching mechanism to ensure proper bring-up of the chip, both on initial connection to the power source and on wakeup from storage mode.
[0051] Sleep mode or standby mode: as used herein refers to a low current draw state of an energized device after the switching mechanism has been closed that allows for energy conservation when operating mode is not required.
[0052] Stacked: as used herein means to place at least two component layers in proximity to each other such that at least a portion of one surface of one of the layers contacts a first surface of a second layer. In some embodiments, a film, whether for adhesion or other functions may reside between the two layers that are in contact with each other through said film.
[0053] Stacked integrated component devices or SIC devices: as used herein refers to the products of packaging technologies that assemble thin layers of substrates that may contain electrical and electromechanical devices into operative-integrated devices by means of stacking at least a portion of each layer upon each other. The layers may include component devices of various types, materials, shapes, and sizes. Furthermore, the layers may be made of various device production technologies to fit and assume various contours.
[0054] Storage mode: as used herein refers to a state of a system including electronic components where a power source is supplying or is required to supply a minimal designed load current. This term is not interchangeable with standby mode.
[0055] Substrate insert: as used herein refers to a formable or rigid substrate capable of supporting an energy source and/or a series of containment cells within an ophthalmic lens. In some embodiments, the substrate insert also supports one or more components.
[0056] Switching mechanism: as used herein refers to a component integrated with the circuit providing various levels of resistance that may be responsive to an outside stimulus, which is independent of the ophthalmic device.
[0057] In the past few decades, ophthalmic lenses have been improved to help treat conditions of dry eye, among others. More recently they have gained attention for use as drug delivery systems for the treatment of ocular diseases and conditions. However, as previously mentioned, several challenges exist with formulating a drug to release at the desired daily rate and/or dose that will give efficacy while limiting adverse events. According to some aspects of the present invention, an alternative or supplementary release strategy can involve the use of energized micro-electronics to control and enact the innocuous delivery of individual dose amounts at pre-determined times, upon demand and/or upon a sensed condition.
[0058] Unlike diffusion based delivery systems, which are characterized by a release rate which is dependent on the active agent diffusing through an inert water insoluble membrane barrier, the present invention can allow for delivery of an active agent upon demand, addressing shortcomings of diffusion based drug delivery and leaking. For example, there are two basic diffusion designs: reservoir devices and matrix devices. Reservoir devices are those in which a core of drug is surrounded by a polymeric membrane. The nature of the membrane determines the rate of release of drug from the system and there is often leakage throughout. The process of diffusion is generally described by a series of equations governed by Fick's first law of diffusion. A matrix device typically consists of a drug dispersed homogenously throughout a polymer. Both of these provide constant exposure by a tissue surface which may include the receptors to the active agent, e.g., a drug. By exposing tissue constantly to the active agent, the efficacy of the active agent can decrease over time, and in some events, prevent the active agent from having the intended effect completely.
[0059] Accordingly, reservoir and matrix drug delivery systems are considered diffusion based sustained release systems and constitute any dosage form that provides continuous medication over a period of time, often an extended period of time. The intended goal of a sustained release system is to maintain therapeutic levels of a drug for an extended period and this is usually accomplished by attempting to obtain zero-order release from the sustained release system. Sustained release systems generally do not attain this type of release profile but try to approximate it by releasing in a slow first-order manner. Over time, however, the drug release rate from reservoir and matrix sustained release systems will decay and become non therapeutic.
[0060] Recent developments in ophthalmic devices including, for example, contact lenses, have occurred enabling functionalized ophthalmic devices that can be energized. The energized ophthalmic device can include the necessary elements to correct and/or enhance the vision of users using embedded micro-electronics. Additional functionality using micro-electronics can include, for example, variable vision correction, tear fluid analysis, audio, and/or visual feedback to the user. According to some aspects of the present invention, an ophthalmic device that can include an active agent release system that can be capable of releasing an active agent to the ophthalmic environment of a user, upon demand, at a pre-determined time, and/or upon a sensed condition, is provided. The release can be generally innocuous to the user or in some embodiments allow for simple participation by the user. For example, one or more active agent(s) may be contained in one or more containment cells, each preferably enclosed by a metal cap that is bonded, under stress, to seal each one of the containment cells until an activation element is engaged. In some embodiments, a processor forming part of the active agent release system can be in wireless communication with one or more device(s) and receive signal data that can be used for the release of the active agent. The device(s) can include, for example, a smart phone, a tablet, a personal computer, a remote transmitter (e.g., a fob, MP3 player, or PDA), and a medical drug delivery device (e.g., a drug pump), and the like.
[0061] Referring now to
[0062] Referring now to
[0063] The functionalized media insert 150 can be partially or entirely embedded in the hydrogel portion 155; or in some embodiments the functionalized media insert 150 can be placed onto the hydrogel portion. In some embodiments, the media insert 150 can be used to encapsulate and act as a substrate for electronic elements and, in some embodiments, energization elements. In some embodiments, the electronic elements, including for example the active agent release system 105, can preferably be located outside of the optical zone 120, such that the device does not interfere with a user's sight. The active agent delivery system 105 may be powered through an external means, energy harvesters, and/or energization elements contained in the ophthalmic device 150. For example, in some embodiments the power may be received using an antenna (not shown) receiving RF signals that is in communication with the active agent release system 105.
[0064] Referring now to
[0065] The activation element 240 can include interconnects 230 positioned to be configured in such a manner that current flow may be directed to a portion or across the metal cap under stress on demand. This current flow and the stress which the metal cap is under can cause the metal cap to fold, thereby exposing the active agent to the surrounding environment. The folding can allow innocuous delivery of the active agent since, unlike some other systems, the metal does not have to melt or evaporate to expose the underlying contents of the containment cell. In some embodiments, the cap is manufactured so that the metal cap folds towards the inside of the containment cell. This can further prevent the metal cap from interfering with the surrounding cells and may assist ensuring that the active agent is dispensed accordingly. In other embodiments, the metal cap may be small enough that the folding does not produce an adverse effect to the surrounding cells and the direction of the folding does not affect the surrounding cells.
[0066] Referring now to
[0067] Layers 330, 331, and 332 illustrate three of the numerous layers that may be found in an exemplary media insert 320 including a stack of functional layers. In some embodiments, for example, a single layer may include one or more of: active and passive components and portions with structural, electrical or physical properties conducive to a particular purpose, including the communication system functions described herein. Furthermore, in some embodiments, a layer 330 may include an energy source, such as, one or more of: a battery, a capacitor, and a receiver within the layer 330. Layer 331 then, in a non-limiting exemplary sense, may include microcircuitry in a layer that detects actuation signals for the ophthalmic lens 300. In some embodiments, a power regulation layer 332, may be included that is capable of receiving power from external sources, charges the battery layer 330 and controls the use of battery power from layer 330 when the ophthalmic lens 300 is not in a charging environment. The power regulation may also control signals to an exemplary active lens, demonstrated as item 310 in the center annular cutout of the media insert 320.
[0068] An energized lens with an embedded media insert 320 may include an energy source, such as an electrochemical cell or battery as the storage means for the energy and in some embodiments, encapsulation, and isolation of the materials including the energy source from an environment into which an ophthalmic device is placed. In some embodiments, a media insert 320 can also include a pattern of circuitry, components, and energy sources. Various embodiments may include the media insert 320 locating the pattern of circuitry, components and energy sources around a periphery of an optic zone through which a wearer of an ophthalmic lens would see, while other embodiments may include a pattern of circuitry, components, and energy sources which can be small enough to not adversely affect the sight of the ophthalmic lens wearer and therefore the media insert 320 may locate them within, or exterior to, an optical zone.
[0069] Reference has been made to electronic circuits making up part of the componentry of ophthalmic devices incorporating the active agent release system. In some embodiments according to some aspects of the invention, a single and/or multiple discrete electronic devices may be included as discrete chips, for example, inside, on, or positioned near the media insert. In other embodiments, the energized electronic elements can be included in the media insert in the form of stacked integrated components.
[0070] Referring to
[0071] Referring now to
[0072] In some embodiments, the processor(s) 510 can be coupled to a communication device 520 configured to communicate energy via a communication channel. The communication device may be used to electronically communicate with components within the media insert, for example. The communication device 520 may also be used to communicate, for example, with one or more controller apparatus or programming/interface device components.
[0073] The processor 510 is also in communication with a storage device 530. The storage device 530 may include any appropriate information storage device, including combinations of magnetic storage devices, optical storage devices, and/or semiconductor memory devices such as Random Access Memory (RAM) devices and Read Only Memory (ROM) devices.
[0074] The storage device 530 can store a program 540 for controlling the processor 510. The processor 510 performs instructions of a software program 540. For example, the processor 510 may receive information descriptive of a sensed ophthalmic condition, component placement, a timer, and the like. The storage device 530 can also store ophthalmic related data in one or more databases 550 and 560. The database may include, for example, predetermined surrounding environment condition thresholds, sensed data, and specific control sequences for controlling components, e.g., controlling energy between components. The database may also include parameters and controlling algorithms for the control of the release system that may reside in the ophthalmic device as well as data and/or measured feedback that can result from their action. In some embodiments, that data may be ultimately communicated to/from an external reception device.
[0075] Referring now to
[0076] Once the power is engaged in the energized ophthalmic device, the oscillating circuit may begin its oscillation at a particular frequency. The output of element 610 may be passed to the counting element 640 via items 611 and 612. The counting element 640 may have a duty cycle that counts for a certain number of cycles on the input line 612. In an exemplary sense, the combination of the frequency of oscillation and the count required before the output of the counting element increments by one may correspond to a specified time period (e.g., 2 hours). Therefore, in this example, every two hours the output of counting element 640 will be increased by one count. This count may be encoded into an eight bit number which is passed from the counting element 640 to the multiplexing element 660 through the data bus 645.
[0077] The multiplexing element 660 may receive the eight bit number and decode this number into a unique combination of a first word line 661 and a first bit line 662. When a particular word line is activated (e.g., line 661), it may turn on a power transistor 670 to current flow. The bit line 662 may turn on a power transistor 680. As was shown in
[0078] There may be numerous variations that are possible with this type of circuit. For example, it may be possible to use the charge up time of item 650 in concert with a resistive element to determine the timing from one cell exposure to another replacing the need for an oscillating circuit. Other variations that may be possible include, for example, that the multiplexing element addresses a unique output line for every containment cell. In addition, the circuit may activate a single cell at a particular time period. It may be apparent to one skilled in the art that various diversity may derive from electronically controlled delivery; including in a non-limiting sense delivering discrete doses of active agent from containment cells at different programmed rates, and programming multiple containment cells to deliver doses at a particular time period.
[0079] Referring now to
[0080] An ophthalmic device may be placed on the anterior surface of the eye. In the process of placing the ophthalmic device in the eye the engagement element 770 may be set to an on state. This can allow for power to be sent from an energization element 740, to all the other elements. The timing elements 720 (e.g., oscillator and counting elements), may begin to start counting. After a preprogrammed time has elapsed, e.g., two hours, the counting element may index a position. The multiplexer 730 may then configure a single word line and a single bit line to conduct current. This combination will define an array element within the containment array 750 and the current flow may cause the metal cap to fold, thereby uncovering the active agent of this first containment cell. In some embodiments, opening of the containment cell may allow for tear fluid to enter the cell and dissolve a dissolvable active agent away. Accordingly, the active agent may be quickly released into the eye environment in a well regulated manner. A second counter may also be used, for example, to disengage the multiplexer after a certain count has been reached, so that the battery element is not discharged should a failure cause a constant current draw.
[0081] Referring now to
[0082] At step 815, an activation signal can be processed by a micro-processor in communication with an activation element. The activation signal may be received from one or more sensor(s), an oscillating element, an internal or external input from a user, a device in wireless communication, and the like. For example, a user may input a command for the activation signal to be processed using a device in wireless communication, through an antenna, with the micro-processor of the ophthalmic device. In some embodiments the collection of data may occur in the microprocessor of the ophthalmic device, using one or more sensors, and transmitted to a device in wireless communication for external data analysis. The device may then process the data received, and sometimes additional data from one or more other external sources and/or user inputs, to determine and send an activation signal when the dispensing of the active agent is needed. As previously mentioned, the device can include one or more of: a smart phone, a tablet, a personal computer, a remote transmitter, and a medical drug delivery device, and the like. Transmission of information between the device and the micro-processor of the ophthalmic device can occur wirelessly, for example, via any low power RF frequency.
[0083] At step 820, energization of the activation element can occur. Upon energization, at step 825, a current of a pre-determined range can be delivered to a portion of the metal cap bonded under stress, causing it to fold. Accordingly at step 830, the active agent is then exposed to the surrounding environment as previously described. The range of the current can vary, as it will be apparent to one skilled in the art from the present disclosure, depending on the thickness of the metal cap, the type of metal, the method of assembly, and/or the size of the metal cap.
[0084] Many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, because numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.