Positioning System Comprising a Magnet Arrangement
20180229947 ยท 2018-08-16
Inventors
Cpc classification
B65G51/03
PERFORMING OPERATIONS; TRANSPORTING
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
G03B21/64
PHYSICS
International classification
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
B65G51/03
PERFORMING OPERATIONS; TRANSPORTING
H02K41/03
ELECTRICITY
G03B21/64
PHYSICS
Abstract
A positioning system has at least one positioning carriage which is variably mobile and positionable relative to a carriage support of the positioning system, whilst carrying out a positioning movement on a positioning plane defined by an xy cartesian co-ordinate system, the carriage support having at least one stator arrangement with an x-stator section for providing a magnetic x-travelling field, which can be moved in the direction of the x-axis of the xy co-ordinate system, and a y-stator section for providing a magnetic y-travelling field, which can be moved in the direction of the y-axis of the xy co-ordinate system. The positioning carriage is provided with a magnet arrangement which, during the positioning movement, magnetically interacts simultaneously with the x-travelling field and the y-travelling field.
Claims
1. A positioning system, comprising at least one positioning carriage which is variably movable and positionable relative to a carriage support of the positioning system by executing a positioning movement on a positioning plane defined by a Cartesian x-y coordinate system, wherein the carriage support comprises at least one stator arrangement having an x-stator section for providing an x-travelling magnetic field movable in the x-axis direction of the x-y coordinate system and a y-stator section for providing a y-travelling magnetic field movable in the y-axis direction of the x-y coordinate system, and wherein the positioning carriage has a magnet arrangement, which during the positioning movement at the same time magnetically interacts with the x-travelling field and with the y-travelling field, and the positioning carriage can be driven by movement of the x-travelling field to a positioning movement in the x-axis direction of the x-y coordinate system and by movement of the y-travelling field to a positioning movement in the y-axis direction of the x-y coordinate system, and wherein the magnet arrangement of the positioning carriage has a plurality of magnetic poles distributed in a plane parallel to the positioning plane, which magnetic poles are placed at crossing points of mutually right-angled x-gridlines and y-gridlines of an imaginary grid lattice in such a way that magnetic poles placed on the same x-gridlines have the same pole orientation with respect to one another, and magnetic poles placed on the same y-gridlines have the same pole orientation with respect to one another, and wherein the pole orientation of the magnetic poles alternates in the diagonal direction of the x-y coordinate system, and wherein the carriage support comprises a plurality of support modules, which can be modularly arranged or are modularly arranged next to one another in the x-axis direction and/or in the y-axis direction and respectively contain at least one x-stator section and/or at least one y-stator section, wherein one and the same positioning carriage can during its positioning movement move over several and expediently over all of the support modules.
2. The positioning system according to claim 1, further comprising at least one bearing device arranged between the carriage support and the positioning carriage, which movably supports the positioning carriage in the x-axis and y-axis direction.
3. The positioning system according to claim 2, wherein the bearing device comprises an air cushioning plate, which, on the side facing towards the positioning carriage, comprises a plurality of air outlet openings for providing an air bearing supporting the positioning carriage.
4. The positioning system according to claim 3, wherein the carriage support has at least one winding chamber, in which a winding arrangement of the stator arrangement is arranged, wherein the winding chamber is closed off in the direction to the positioning carriage by the air cushioning plate and, on the side of the winding arrangement facing away from the air cushioning plate, has a compressed air inlet, so that air cushioning compressed air provided at the compressed air inlet has to flow through the winding chamber and the winding arrangement in order to reach the air outlet openings.
5. The positioning system according to claim 1, wherein the at least one positioning carriage is designed as a product carrier, which can be loaded directly or indirectly with at least one product to be positioned.
6. The positioning system according to claim 1, wherein the at least one positioning carriage has a rectangular outline and/or is plate-shaped.
7. The positioning system according to claim 1, wherein the x-stator section has an x-winding arrangement, which comprises a plurality of x-leads running parallel to the y-axis direction, and the y-stator section has a y-winding arrangement, which comprises a plurality of y-leads running parallel to the x-axis direction.
8. The positioning system according to claim 7, wherein the x-winding arrangement and the y-winding arrangement are arranged parallel to the positioning plane in an L-shaped configuration, wherein an axial end region of the x-winding arrangement is placed adjacent to an axial end region of the y-winding arrangement.
9. The positioning system according to claim 7, wherein the x-winding arrangement and the y-winding arrangement are arranged parallel to the positioning plane and occupy at least partially the same x-y region in the x-y-coordinate system, so that the x-travelling field and the y-travelling field overlap in this x-y region.
10. The positioning system according to claim 7, wherein the winding arrangements of the two stator sections are arranged parallel to the positioning plane and have respectively rectangular, outlines, wherein the side lengths of the winding arrangements in the x-axis direction and y-axis direction of the x-y coordinate system substantially coincide.
11. The positioning system according to claim 1, wherein the carriage support is equipped with a plurality of x-stator sections and/or with a plurality of y-stator sections.
12. The positioning system according to claim 1, wherein the carriage support has at least one drive circuit, which is designed to supply multiple, mutually phase-shifted currents to at least one x-stator section and/or at least one y-stator section for the provision of the respective travelling field.
13. The positioning system according to claim 12, wherein the drive circuit is designed to supply at least two stator arrangements of the carriage support independently of one another with in each case multiple, mutually phase-shifted currents in order to provide the travelling magnetic fields associated with the at least two stator arrangements independently of one another.
14. (canceled)
15. The positioning system according to claim 1, wherein the base area of the magnet arrangement of at least one positioning carriage is larger or smaller than the base area of the carriage support or each support module.
Description
[0053] The invention will be explained in more detail with reference to the accompanying drawing, in which:
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[0066] In the following description of the figures, the same designations are used for functionally identical components of the illustrated embodiments, wherein a repeated description of functionally identical components is omitted.
[0067] With reference to
[0068] The positioning system identified overall by the reference numeral 1 contains at least one positioning carriage 2, which is mounted on a carriage support 3 acting as the base of the positioning system 1 and can be variably moved and positioned relative to the carriage support 3 in a positioning plane 5 by executing a positioning movement 4 illustrated by arrows.
[0069] The positioning plane 5 is defined by a Cartesian x-y coordinate system having an x-axis and a y-axis at right angles thereto. In the following description the direction of the x-axis will also be referred to as the x-axis direction, and the direction of the y-axis will also be referred to below as the y-axis direction. In
[0070] In a usual orientation of the positioning system 1 the positioning plane 5 is defined by a horizontal plane.
[0071] The carriage support 3 has a carrier upper side 6, which points vertically upwards in the usual orientation of the positioning system 1. The at least one positioning carriage 2 is arranged on the carrier upper side 6 on the carriage support.
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[0073] The carriage support 3 expediently has a modular construction and is composed of a plurality of individual support modules 7. These support modules 7 can be arbitrarily arranged next to one another to form a two-dimensional module matrix in the x-y plane, and in particular can also be mechanically coupled to one another and/or to a support base plate 46, so as to form a fixed or coherent structure.
[0074] The carriage support 3 has a preferably plate-shaped main body structure 8. Each support module 7 has a main body 8a, wherein the support modules 7 with their main bodies 8a can be aligned next to one another in a modular arrangement, so that the multiple main bodies 8a arranged next to one another together form the main body structure 8.
[0075] Preferably each main body 8a has a rectangular outline. This rectangular outline is preferably square, which applies to the exemplary embodiments. Each main body 8a preferably has four mutually perpendicular lateral outer surfaces 12, which define the outline of the main body 8a.
[0076] Within the modular carriage support 3 the support modules 7 are aligned so that in each case two opposite lateral outer surfaces 12 are oriented in the x-axis direction and the other two opposite lateral outer surfaces 12 are oriented in the y-axis direction.
[0077] To form the carriage support 3, the support modules 7 can be linked together or are linked together with the lateral outer surfaces 12 of their main body 8a. In this way a carriage support 3 can be formed, which is composed of an arbitrary number of support module rows 7 running in the x-axis direction and an arbitrary number of support module rows running in the y-axis direction. Preferably, each of the four lateral outer surfaces 12 is suitable for the addition or attachment of a further support module 7, so that not only regular but also irregular distribution patterns of support modules 7 can be realised.
[0078] The carriage support 3 is provided with multiple stator sections 13a, 13b, which serve to provide travelling magnetic fields, with which the positioning carriages can be driven. At least one stator section 13a is responsible for the generation of an x-travelling magnetic field movable in the x-axis direction for the displacement of the positioning carriage 2 in the x-axis direction, and is therefore referred to as the x-stator section 13a. At least one other stator section 13b is responsible for the generation of a y-travelling magnetic field movable in the y-axis direction for the displacement of the positioning carriage 2 in the y-axis direction, and is therefore referred to as the y-stator section 13b.
[0079] The x-stator section 13a preferably comprises an x-winding arrangement that has a plurality of leads running parallel to the y-axis direction. Corresponding to this, the y-stator section 13b preferably comprises a y-winding arrangement that has a plurality of leads running parallel to the x-axis direction.
[0080] The carriage support 3 is provided with a drive circuit, with which the x-stator section 13a and the y-stator section 13b can be driven independently of one another so as to move the x-travelling field and the y-travelling field independently of one another. By coordinated activation of the stator sections 13a, 13b the direction of the positioning movement 4 can be set. In this way, not only is it possible to move a positioning carriage 2 selectively in the x-axis direction or in the y-axis direction, but also with any other direction of movement and type of movement within the positioning plan 5.
[0081] If the positioning system as shown in
[0082] It is possible to realise a positioning system 1 with only a single x-stator section 13a and only a single y-stator section 13b. Such a positioning system 1 then has for example the structure illustrated with reference to
[0083] The described multiple equipment of the carriage support 3 with stator arrangements 13 has the advantageous effect that the positioning carriage 2 can be moved in a very large positioning range. One and the same positioning carriage 2 can change its output cooperation with travelling magnetic fields generated by different stator sections 13. The positioning carriage 2 can thus be passed between individual stator arrangements 13 during the positioning movement 4. As a result, the positioning carriage 2 can also cover longer distances on different trajectories. This allows a particularly flexible use of the positioning system 1.
[0084] When positioning within the positioning system 1, each positioning carriage 2 can in principle be moved across all existing support modules 7.
[0085] Each positioning carriage 2 is attached with an underneath side 18 from above to the carriage support 3. The underneath side 18 of the positioning carriage 2 and the carrier upper side 6 of the carriage support 3 are therefore facing one another in a height direction at right angles to the x-y plane, which could also be termed the z-axis direction.
[0086] The positioning carriage 2 has a magnet arrangement 23, which is preferably arranged on its underneath side 18. This magnet arrangement 23 is in magnetic interaction with the x-travelling field of at least one x-stator section 13a and the y-travelling field of at least one y-stator section 13b in each relative position of the positioning carriage 2 adopted with respect to the carriage support 3 in the positioning plane 5.
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[0088] The x-gridlines 30a are gridlines running in the x-axis direction and the y-gridlines 30b are gridlines running in the y-axis direction. The x-gridlines 30a intersect the y-gridlines 30b at right angles and are all in one and the same x-y plane. The mutual distance between the respectively adjacent x-gridlines 30a is preferably the same, as is the mutual distance between the respectively adjacent y-gridlines 30b. Preferably the distance between the respectively adjacent x-gridlines 30a is also the same length as the mutual distance between the respectively adjacent y-gridlines 30b. Each magnetic pole 24 is preferably identically spaced with respect to the magnetic poles 24 adjacent to it in the x-axis direction and the y-axis direction.
[0089] The magnet arrangement 23 expediently has a rectangular outer contour in the x-y plane. Preferably, the positioning carriage 2 seen in plan view has a rectangular outline, wherein the magnet arrangement 23 extends to all four lateral edge regions of the positioning carriage 2.
[0090] In the example shown in
[0091] If the x-travelling field is moved, it displaces the positioning carriage 2 in the x-axis direction due to the magnetic interaction, wherein at the same time the stationary y-travelling field in conjunction with the special configuration of the magnet arrangement 23 prevents a displacement of the positioning carriage 2 in the y-axis direction and thus causes a linear guidance. In a similar way a movement of the y-travelling field 13b effects a positioning movement 4 of the positioning carriage 2 in the y-axis direction, wherein the stationary x-travelling field in conjunction with the afore-described special design of the magnet arrangement 23 effects a linear guidance of the positioning carriage 2 in the y-axis direction.
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[0093] At this point it should be mentioned that the air outlet openings 44 are shown purely schematically in the figures. The diameter of the air outlet openings 44 was chosen to be relatively large for the purposes of visibility. In fact, the diameter of the air outlet openings can however also be dimensioned much smaller than shown.
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[0097] The x-winding arrangement 43a comprises a plurality of x-leads 47a running parallel to the y-axis direction, which are arranged in one or more x-planes 48a parallel to the positioning plane 5. Correspondingly, the y-winding arrangement 43b comprises a plurality of y-leads 47a running parallel to the x-axis direction, which are arranged in one or more y-planes 48b parallel to the positioning plane 5.
[0098] As can be seen in
[0099] Several advantages result from the overlapping of the x-winding arrangement 43a and the y-winding arrangement 43b. A first advantage is that, due to the overlapping, both winding arrangements can occupy almost the entire x-y area of the support module 7 and therefore the area of the support module 7 is utilised efficiently. Travelling magnetic fields can thereby be provided, which extend both in the x-axis direction and also in the y-axis direction almost over the entire x-y region of the support module 7.
[0100] A further advantage is that the magnetic field resulting from the superposition of the travelling magnetic fields is particularly well suited to drive the afore-described magnet arrangement 23.
[0101] In particular, if the travelling magnetic fields, as described hereinbefore, respectively have a plurality of parallel wavefronts, then a resulting magnetic field is obtained due to the superposition of the two travelling fields, the magnetic field strength of which comprises a plurality of maxima and minima and north poles and south poles distributed like a matrix over the overlapping surface of the winding arrangements.
[0102] The resulting magnetic field corresponds as regards its basic geometry to the magnetic field provided by the magnetic arrangement 23in each line and each row of which respectively only magnetic poles of the same pole orientation are present, and in the diagonal direction the pole orientation of the magnetic poles alternates. The resulting magnetic field is therefore particularly well suited to drive the magnet arrangement.
[0103] The leads of the winding arrangements are arranged in such a way and/or are energised by the drive circuit in such a way that a resulting magnetic field is produced by the superposition, the magnetic north and south poles of which are arranged in inverse correspondence to the north and south poles of the afore-described magnet arrangement 23 and are accordingly spaced from one another. Thus, each south pole of the magnet arrangement 23 can be entrained by a north pole of the resulting magnetic field, and each north pole of the magnet arrangement 23 can be entrained by a south pole of the resulting magnetic field. Owing to this formation of the resulting magnetic field, the magnet arrangement of the positioning carriage can be carried along particularly well with the resulting magnetic field.
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[0105] Leads of the same group of leads carry the same current. For this purpose the leads of the same group of leads are connected in series to one another. In the example shown in
[0106] The result is therefore an arrangement in which effectively one lead line is provided per group of leads, which is arranged in a meandering manner along the x- or y-axis direction and runs through all the associated x- or y-planes.
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[0109] The following description refers to all the afore-described embodiments.
[0110] If a carriage support 3 is equipped with a plurality of x-stator sections 13a and/or y-stator sections 13b and the interaction of these stator sections 13a, 13b with the positioning carriage 2 changes, a suitable monitoring system is expediently present that provides for a seamless transition of the positioning carriage 2 between the individual stator sections 13a, 13b and ensures that the current position of the positioning carriage 2 is known, so that by selective control of the stator sections 13a, 13b, the desired positioning movement 4 of the positioning carriage 2 can be generated.
[0111] The carriage support 3 can be equipped at one or more points with sensor means, which allow a position detection of the at least one positioning carriage 2, and in fact conveniently separately for the current position in the x-axis direction and the current position in the y-axis direction. Corresponding position detection means can operate for example on an optical or magnetic basis.
[0112] The positioning carriages 2 can, depending on their design, be used to carry products to be supplied directly for a specific purpose or also to receive separate product carrier means that can be loaded with products. One possible application is the use of the positioning carriage 2 for carrying so-called microtiter plates, which are used in laboratory automation to store fluid samples. Independently of the manner in which a positioning carriage 2 can be equipped or is equipped with one or more products, the positioning carriage 2in particular on its underneath side 18can be provided with a readable coding, which allows for a product identification and which is readable by an identification device arranged for example on the carriage support 3 at a certain place or at several places. Such a coding can also be used for the position control.
[0113] In particular in the case of large transport systems the positioning system 1 can also be equipped with RFID identification means.