Elastic roller
10046574 ยท 2018-08-14
Assignee
Inventors
Cpc classification
B65H27/00
PERFORMING OPERATIONS; TRANSPORTING
B65C9/1807
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65C9/18
PERFORMING OPERATIONS; TRANSPORTING
B65H27/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
One embodiment of this invention is an elastic roller including: a roller shaft; and an elastic material member surrounding the roller shaft. The elastic material member may include: an inner layer elastic material member disposed on an outer periphery of the roller shaft, a coating layer disposed on an outer periphery of the inner layer elastic material member, a first side end part circumferential surface having a first side end part, and a second side end part circumferential surface having a second side end part. The coating layer is formed from a silicone resin having a hardness of 20 degrees or less based on a spring type hardness tester Asker C in accordance with SRIS 0101. The second side end part circumferential surface having an elastic roller diameter that gradually decreases towards the second side end part opposite to the first side end part.
Claims
1. An elastic roller for feeding a belt-shaped member, the elastic roller comprising: a roller shaft; and an elastic material member surrounding the roller shaft, the elastic material member configured to feed the belt-shaped member by making contact with the belt-shaped member, the elastic material member including: an inner layer elastic material member disposed on an outer periphery of the roller shaft, a coating layer disposed on an outer periphery of the inner layer elastic material member, the coating layer configured to make contact with the belt-shaped member, and the coating layer being formed from a silicone resin having a hardness of 20 degrees or less based on a spring type hardness tester Asker C in accordance with SRIS 0101, a first side end part circumferential surface having a first side end part, and a second side end part circumferential surface having a second side end part, the second side end part circumferential surface having an elastic roller diameter that gradually decreases towards the second side end part opposite to the first side end part in an axial direction of the roller shaft.
2. The elastic roller according to claim 1, wherein the second side end part circumferential surface is formed such that a left-to-right shape of the elastic roller is asymmetrical with respect to a center part of the elastic material member in the axial direction of the roller shaft.
3. The elastic roller according to claim 1, wherein the second side end part circumferential surface is formed such that a sloping circumferential surface starting part is a region in the axial direction of the elastic material member.
4. The elastic roller according to claim 1, wherein the first side end part circumferential surface has the elastic roller diameter that gradually decreases towards the first side end part direction in the axial direction of the roller shaft.
5. The elastic roller according to claim 1, wherein the elastic roller diameter of the elastic roller has a maximum diameter in a maximum diameter part between the center part of the elastic material member and the first side end part in the axial direction of the roller shaft.
6. The elastic roller according to claims, wherein the elastic roller diameter of the elastic roller continuously and gradually decreases from the maximum diameter part to the first side end part in the axial direction of the roller shaft.
7. The elastic roller according to claim 6, wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the second side end part in the axial direction of the roller shaft.
8. The elastic roller according to claim 5, wherein the elastic roller diameter of the elastic roller continuously and gradually decreases from the maximum diameter part to the second side end part in the axial direction of the roller shaft.
9. The elastic roller according to claim 8, wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the first side end part in the axial direction of the roller shaft.
10. The elastic roller according to claim 5, wherein the elastic roller diameter of the elastic roller is identical to the maximum diameter from the maximum diameter part to the first side end part in the axial direction of the roller shaft.
11. The elastic roller according to claim 10, wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the second side end part in the axial direction of the roller shaft.
12. The elastic roller according to claim 5, wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the first side end part in the axial direction of the roller shaft.
13. The elastic roller according to claim 12, wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the second side end part in the axial direction of the roller shaft.
14. The elastic roller according to claim 5, wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the second side end part in the axial direction of the roller shaft.
15. The elastic roller according to claim 5, wherein the coating layer has a maximum thickness at the maximum diameter part.
16. The elastic roller according to claim 5, wherein a difference in the elastic roller diameter of the elastic roller between the maximum diameter and a minimum diameter on the second side end part is 10 to 180 m.
17. The elastic roller according to claim 5, wherein a maximum diameter location mark for indicating the maximum diameter part is disposed on the elastic material member.
18. The elastic roller according to claim 5, wherein an area of the maximum diameter part is partially flat.
19. The elastic roller according to claim 1, wherein the elastic roller diameter of the elastic roller has a minimum diameter on the second side end part in the axial direction of the roller shaft.
20. The elastic roller according to claim 1, wherein the coating layer has a thickness of 10 to 100 m.
21. The elastic roller according to claim 1, wherein the coating layer has a uniform coating thickness in a plane perpendicular to the axial direction of the roller shaft.
22. The elastic roller according to claim 1, wherein the silicone resin has a thermosetting property.
23. The elastic roller according to claim 1, wherein the inner layer elastic material member is formed from a thermoplastic material or a thermosetting elastomeric material.
24. The elastic roller according to claim 1, wherein the inner layer elastic material member has a rubber hardness of 30 to 80 degrees according to a Durometer Hardness Testing Method Type A defined in JIS K6253.
25. The elastic roller according to claim 1, wherein the inner layer elastic material member is configured with a plurality of inner layer grooves in a circumferential direction thereof.
26. The elastic roller according to claim 25, wherein the inner layer elastic material member is configured with a flat inner layer platform-shaped apex portion between the plurality of inner layer grooves.
27. The elastic roller according to claim 25, wherein the plurality of inner layer grooves have a pitch of 500 to 1500 m.
28. The elastic roller according to claim 25, wherein the plurality of inner layer grooves have a width of 25 to 1300 m.
29. The elastic roller according to claim 25, wherein the plurality of inner layer grooves have a depth of 25 to 500 m.
30. The elastic roller according to claim 26, wherein the plurality of inner layer grooves have a V-shaped cross-section and a groove angle of 50 to 120 degrees.
31. The elastic roller according to claim 1, wherein the coating layer is configured with a plurality of coating layer grooves in a circumferential direction thereof.
32. The elastic roller according to claim 31, wherein the coating layer is configured with a flat coating layer platform-shaped apex portion between the plurality of coating layer grooves.
33. An elastic roller for feeding a belt-shaped member, the elastic roller comprising: a roller shaft; and an elastic material member surrounding the roller shaft, the elastic material member configured to feed the belt-shaped member by making contact with the belt-shaped member, the elastic material member including: an inner layer elastic material member disposed on an outer periphery of the roller shaft; a coating layer disposed on an outer periphery of the inner layer elastic material member, the coating layer configured to make contact with the belt-shaped member, and the coating layer being formed from a silicone resin having a hardness of 20 degrees or less based on a spring type hardness tester Asker C in accordance with SRIS 0101; a first side end part; a second side end part opposite to the first side end part in an axial direction of the roller shaft; and a circumferential surface having an elastic roller diameter that gradually decreases from the first side end part to the second side end part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION OF THE INVENTION
(15) An elastic roller in a present disclosure includes a coating layer composed of a silicone resin having C hardness of 20 degrees or less that is in contact with a belt-shaped member disposed on an outer periphery of an inner layer elastic material member. The elastic roller possesses a non-stick property or a release property with respect to an adhesive agent layer and required frictional force (gripping force) and an anti-wear property with respect to a belt-shaped member. Because the elastic roller has been formed such that a second side end part direction sloping circumferential surface has an elastic roller diameter that gradually decreases towards a second side end part opposite to a first side end part in an axial direction of a roller shaft, a belt-shaped member such as a linerless label or a typical label with a liner may be stably fed and guided to one side, even in a case where the belt-shaped member has a comparatively narrow width.
Embodiments
(16) Next, the elastic roller according to a first embodiment of the present disclosure will be described based on
(17)
(18) The elastic material member 222 includes a substantially asymmetrically cylinder-shaped (see,
(19) The inner layer elastic member 223 may be composed of a thermoplastic material or a thermosetting elastomeric material.
(20) For example, polyethylene, polypropylene, polymethylpentene, polybutene, crystallized polybutadiene, polybutadiene, styrene-butadiene resin, polyvinyl chloride, polyvinyl acetate, polyvinylidene chloride, ethylene-vinyl acetate copolymer, ethylene-propylene copolymer, ethylene-propylene-diene copolymer, ionomer, polymethyl-methacrylate, polytetrafluoroethylene, ethylene-polytetrafluoroethylene copolymer, polyacetal(polyoxymethylene), polyamide, polycarbonate, polyphenyleneether, polyethylene terephthalate, polybutylene terephthalate, polyarylate, polystyrene, polyethersulfone, polyimide, polyamide-imide, polyphenylenesulfide, polyoxybenzoyl, polyether ether ketone, polyetherimide, polyurethane, polyester, 1,2-polybutadiene, phenol resin, urea resin, melamine resin, benzoguanamine resin, diallyl phthalate resin, alkyd resin, epoxy resin, or silicon resin may be employed as the synthetic resin usable for the inner layer elastic material member 223.
(21) In addition, a thermosetting elastomeric material such as a thermosetting silicone rubber, a one-liquid type RTV (Room Temperature Vulcanizing) rubber, a two-liquid type RTV rubber, an LTV (Low Temperature Vulcanizable) silicone rubber, or an oil resistant thermosetting rubber may be used as the inner layer elastic material member 223.
(22) The inner layer elastic material member 223 has hardness of 30 to 80 degrees (rubber hardness according to a Durometer Hardness Testing Method Type A defined in JIS K6253, hereinafter referred to as A hardness).
(23) In a case where an A hardness is below 30 degrees, the degree of hardness is too soft for the platen roller 220 to feed and guide a belt-shaped member such as the linerless label 1, i.e., a feeding function of the platen roller 220 does not perform properly because of excessive contact and frictional force. Moreover, a printing quality of the thermal printer 8 (see,
(24) In a case where an A hardness exceeds 80 degrees, the degree of hardness is too hard for the platen roller 220, such that the feeding force and the feeding precision thereof are reduced.
(25) The coating layer 224 is composed of a silicone resin such as a heat-curable silicone resin having a C hardness (hardness according to a spring type hardness tester Asker C in accordance with SRIS 0101, hereinafter referred to as C hardness) of 20 degrees or less.
(26) For example a silicone resin such as silicone gel, a RTV (Room Temperature Vulcanizing) liquid silicone rubber, an LTV (Low Temperature Vulcanizable) liquid silicone rubber, an ultraviolet light curable liquid silicone rubber, or a thermosetting liquid silicone rubber may be used as the silicone rubber.
(27) The silicone resin inherently possesses a non-sticky property or a release property, and the silicone resin may prevent attachment by the adhesive agent layer 3 of the linerless label 1 even in a case where the linerless label 1 or the like is pressed thereagainst and fed.
(28) A thermosetting silicone resin may also be easily set to a C hardness of the coating layer 224 by a relatively simple preparation and manufacturing process under thermosetting conditions.
(29) In a case where a C hardness of the coating layer 224 is 20 degrees or less, the silicone resin is in a gel form of the appropriate softness. The linerless label 1 clearly also possesses a necessary frictional force (gripping power) with respect to a belt-shaped member such as the linerless label 1 and a superior anti-wear property.
(30) Therefore, the platen roller 220 also includes the necessary release property and the gripping force with respect to belt-shaped member such as a linerless label 1 or a label with a liner. Accordingly, the platen roller 220 is able to provide stable feeding and guidance function.
(31) In a case where the C hardness of the coating layer 224 exceeds 20 degrees, the elastic property of the coating layer 224 approaches that of a rubber material. Thus, an adhesive property of a surface of the coating layer 224 is dramatically increased, and the coating layer 224 is easily worn down.
(32) In particular, as shown in
(33) As described above, the second side end part direction sloping circumferential surface 225 and the first side end part direction sloping circumferential surface 226 are formed such that a left-to-right shape of the elastic roller 220 is asymmetrical with respect to a center part 220C of the elastic material member 222 along the axial direction of the roller shaft 221. It should be noted that the second side end part direction sloping circumferential surface 225 may be formed such that a sloping circumferential surface starting part 225A is at any part in the axial direction of the elastic material member. In the example illustrated in the figure, the sloping circumferential surface starting part corresponds to the maximum diameter part 220Ms.
(34) With regard to the elastic roller diameter D1, a difference D=DXDN between the maximum diameter DX in the maximum diameter part 220M and the minimum diameter DN in second side end part 220L in an axial direction of the roller shaft 221, is 10 to 180 m. In a case where the difference D is less than 10 m, there is almost no change in the platen roller 220 with respect to a typical cylindrically shaped platen roller, and thus it becomes difficult for the platen roller 220 to avoid contact (or, demonstrate a degree of influence considered to be negligible even in a case of contact) with an opposing thermal head 16 (see,
(35) The thermal printer 8 (see,
(36) As previously described, the second side end part direction sloping circumferential surface 225 and the first side end part direction sloping circumferential surface 226 are formed in the elastic roller 220 such that the elastic roller diameter D1 of the elastic roller 220 continuously and gradually decreases from the center part 220C of the elastic material member 222 to the first side end part 220R along the axial direction of the roller shaft 221, and such that the elastic roller diameter D1 of the elastic roller 220 continuously and gradually decreases from the center part 220C of the elastic material member 222 to the second side end part 220L that opposes the first side end part 220R along the axial direction of the roller shaft 221.
(37) Accordingly, the platen roller 220 exhibits a substantially asymmetrically cylinder shape. The roller shaft 221 is a typical cylindrical shaft that has a constant diameter along the axial direction. In addition, the coating layer 224 has a uniform coating layer thickness T along the axial direction of the roller shaft 221. In other words, the inner layer elastic material member 223 in the platen roller 220 has the inner layer elastic material member diameter D2 of the roller shaft 221 that gradually decreases from the maximum diameter part 223M to both (left and right) end parts (first side end part 223R and second side end part 223L opposite to the first side end part 223R) along the axial direction of the roller shaft 221, similar to the outer shape of the platen roller 220.
(38) The coating layer 224 has a coating layer thickness T (see,
(39) A length (F/2) of half a width of a linerless label 1 having a minimum width F among the linerless labels 1 that are fed using the platen roller 220 may be indicated, i.e., by presetting a clearly viewable maximum diameter location mark 228 for indicating the maximum diameter part 223M on at least one of the maximum diameter part 220M of the elastic material member 222, i.e., of the platen roller 220, or the maximum diameter part 223M of the inner layer elastic material member 223. The application of the maximum diameter location mark 228 may optionally include coloring, and may be performed continuously or discontinuously in a circumferential direction of the elastic material member 222.
(40) Next, a roll-angle test (measurement method of a roll-angle) will be described as a test that evaluates a non-stick property (release property) for an elastic roller according to the present disclosure.
(41) The linerless label 1 is fixed on top of a flat horizontal base, such that the adhesive agent layer 3 of the linerless label 1 faces upwards.
(42) The platen roller 220 is mounted on the adhesive agent layer 3 as a test sample, a 2 Kg weight is applied for 15 seconds from the top of the platen roller 220, and the platen roller 220 is attached to the linerless label 1.
(43) The weight is removed after 15 seconds, and then, one end portion of a base plate parallel to an axial line of the platen roller 220 is fixed and the base plate continues to slant via a gradual rise in the other end.
(44) Slanting of the base plate ends at a time point where downward movement of the platen roller 220 begins, and base plate angle of gradient (i.e., roll angle) is then read out at the above time point.
(45) The easy-to-roll platen roller 220 due to a low angle of gradient (roll angle) possesses a high non-stick property, and is preferable for feeding the linerless label 1.
(46) According to the test performed by the present inventor, it was found that when a roll angle of the linerless label 1 used in the elastic roller was no more than 15 degrees, after being fed over a distance of 20 Km, the elastic roller displayed no problems with respect to practical usage as the platen roller 17 or a nip roller in thermal printer 8 (see,
(47) A feeding test for the linerless label 1 and the label with a liner was conducted using the platen roller 220 constructed as described above.
(48) With respect to the inner layer elastic material member 223, a thermosetting silicone rubber having a maximum diameter DX of 10.15 mm, a minimum diameter DN of 10.05 mm and an intermediate diameter DD of 10.10 mm was used. Then, a coating layer 224 composed of a thermosetting silicone rubber (silicone gel) having C hardness of 15 degrees was formed with a uniform coating layer thickness T of 50 m at outer periphery of the inner layer elastic material member 223 to obtain a platen roller 220.
(49) The platen roller 220 according to the present disclosure described above and a conventional cylindrically-shaped platen roller (comparative product) that does not include the coating layer 224 were prepared, and the linerless label 1 and the label with a liner were fed while being guided to one side via the label single-side guide material member 227. As shown in
(50) After the platen roller 220 according the present disclosure fed the linerless label 1 and the label with a liner for a distance of 20 km, the roll angle for the linerless label 1 was below 15 degrees and the roll angle for the label with a liner was below 9 degrees. Accordingly, it was understood that a release property for either the linerless label 1 or the label with a liner was sufficient for the elastic roller. It was also understood that a gripping force for a label was sufficient for the elastic roller, since feeding was performed normally.
(51) Moreover, it is desirable that a wear level in a diameter of the elastic roller due to wear be 1% or less after the linerless label 1 or the label with a liner is fed for a distance of 20 Km using an elastic roller in a printer such as the thermal printer 8.
(52) In the abovementioned test, the wear level of the platen roller 220 was 0.05% or less after the linerless label 1 was fed for a distance of 20 Km. Moreover, the wear level of the platen roller 220 at the time the label with a liner was fed for a distance of 50 Km was 0.5% or less.
(53) On the other hand, the linerless label 1 was wound around a comparative product (conventional cylindrical platen roller without a coating layer 224) after being fed for a distance of 0.5 Km. A measured roll angle exceeded 70 degrees by using the linerless label 1, and the comparative product was found to be incompatible for a usage of the linerless label 1.
(54) Accordingly, a configuration having a release property and a gripping force has been obtained by the platen roller 220 having the coating layer 224 coated onto the inner layer elastic material member 223.
(55) As shown in
(56) Even in the case of feeding and printing by sandwiching a linerless label having a broad width 1C, 1D, or the like, between the thermal head 16 and the platen roller 220, the maximum pressing force may be ensured at the maximum diameter part 220M. Further, because the elastic roller diameter D1 is gradually reduced by the second side end part direction sloping circumferential surface 225 in a vicinity of the second side end part 220L of the platen roller 220, there is no direct contact between the platen roller 220 and the thermal head 16, and printing and feeding are not impeded.
(57) In the present disclosure, a configuration of the second side end part direction sloping circumferential surface 225 having an elastic roller diameter D1 of the elastic roller (platen roller 220) that gradually decreases, and a configuration having a maximum diameter DX at the maximum diameter part 220M between the center part 220C of the elastic material member 222 and the first side end part 220R along an axial direction of the roller shaft 221 that gradually decreases towards both end parts (the first side end part 220R and the second side end part 220L), may be implemented other than a first embodiment shown in
(58) In other words, with respect to a configuration of the second side end part direction sloping circumferential surface 225 having an elastic roller diameter D1 of the elastic roller (platen roller 220) that gradually decreases, any configuration or embodiment may be employed so long as the maximum diameter part 220M has the maximum diameter DX. For example,
(59) The platen roller 230 has a maximum diameter DX at a maximum diameter part 230M that is positioned between a center part 230C of the elastic material member 231 and a first side end part 230R along an axial direction of the roller shaft 221, similarly to the platen roller 220 (see,
(60) Even in the platen roller 230 of the above configuration, the linerless label 1 or the label with a liner may be fed without hindrance, similarly to the platen roller 220 (see,
(61)
(62) Thus, the platen roller 233 has a modified asymmetrically cylindrical shape. In other words, a typical cylindrical shape is formed from the maximum diameter part 233M to the first side end part 233R, and an elongated tapered conical shape is formed from the maximum diameter part 233M to the second side end part 233L by the formation of the second side end part direction sloping circumferential surface 225. Accordingly, the platen roller 233 may make contact with the linerless label 1 across the overall outer peripheral region between the maximum diameter part 233M and the first side end part 233R.
(63) Even in the platen roller 233 of the above configuration, the linerless label 1 or the label with a liner may be fed without hindrance, similarly to the platen roller 220 (see,
(64)
(65) Accordingly, the platen roller 236 has a modified asymmetrical cylindrical shape. In other words, the platen roller 236 has a typical cylindrical shape formed from the maximum diameter part 236M to the first side end part 236R, and an elongated tapered conical shape formed from the maximum diameter part 236M to the second side end part 236L via the second side end part direction sloping circumferential surface 225. In addition, a typical cylindrical shape is formed from the sloping circumferential surface ending part 225B to the second side end part 236L. The linerless label 1 may make contact with the overall outer peripheral region between the maximum diameter part 236M and the first side end part 236R, and the linerless label 1 may decrease or avoid contact with the overall outer peripheral region between the sloping circumferential surface ending part 225B and the second side end part 236L.
(66) Even in the platen roller 236 of the above configuration, the linerless label 1 or the label with a liner may be fed without hindrance, similarly to the platen roller 220 (see,
(67)
(68) Accordingly, the platen roller 239 has a modified asymmetrical cylindrical shape. In other words, the platen roller 239 has an elongated tapered conical shape formed from the first side end part 239R (maximum diameter part 239M) to the second side end part 239L. Contact between the linerless label 1 and an outer peripheral region at the maximum diameter part 239M (first side end part 239R) may be made. Contact between the linerless label 1 and the overall outer peripheral region of the second side end part direction sloping circumferential surface 225, which is formed between the first side end part 239R and the second side end part 239L, may be reduced or avoided, depending on the size (width) of the linerless label 1.
(69) Even in the platen roller 239 of the above configuration, the linerless label 1 or the label with a liner may be fed without hindrance, similarly to the platen roller 220 (see,
(70)
(71) Accordingly, the platen roller 242 has a modified asymmetrical cylindrical shape. In other words, the platen roller 242 has a typical cylindrical shape formed from the first side end part 242R (maximum diameter part 242M) that opposes the second side end part 242L, crossing through the center part 242C to the sloping circumferential surface starting part 225A, such that contact may be made by the linerless label 1 and the overall outer peripheral region of the cylindrical shape, and such that contact by the linerless label 1 and the overall outer peripheral region of the second side end part direction sloping circumferential surface 225 may be reduced or avoided between the second side end part 242L and the sloping circumferential surface starting part 225A, depending on the size (width) of the linerless label 1.
(72) Even in the platen roller 242 of the above configuration, the linerless label 1 or the label with a liner may be fed without hindrance, similarly to the platen roller 220 (see,
(73) Specifically, the platen roller 242 has a maximum diameter part 242M (which extends from the first side end part 242R to the sloping circumferential surface starting part 225A) that allows for feeding of the linerless label 1 or the label with a liner, and the thermal head 16 and the platen roller 242 are not strongly pressed together so as to make contact at a part of an outer peripheral surface of the second side end part direction sloping circumferential surface 225 that extends from the sloping circumferential surface starting part 225A to the second side end part 242L. Accordingly, unsatisfactory feeding or wear of the platen roller 242 may be prevented.
(74)
(75) In the platen roller 245, by changing the starting position of the sloping circumferential surface starting part 225A for the second side end part direction sloping circumferential surface 225 and the sloping circumferential surface starting part 226A for the first side end part direction sloping circumferential surface 226, and by differing the slope angle or length between the second side end part direction sloping circumferential surface 225 and the first side end part direction sloping circumferential surface 226, a left-to-right asymmetrical shape may be achieved with respect to the center part 245C of the platen roller 245.
(76) Accordingly, the platen roller 245 has a modified asymmetrical cylinder shape. In other words, the platen roller 245 includes the first side end part direction sloping circumferential surface 226 that extends from the first side end part 245R to the maximum diameter part 245M, and includes the second side end part direction sloping circumferential surface 225 that extends from the sloping circumferential surface starting part 225A of the second side end part direction sloping circumferential surface 225 to the second side end part 245L along a predetermined length of the maximum diameter part 245M. Contact is made by the linerless label 1 and the maximum diameter part 245M that includes the center part 245C. Further, due to the size (width) of the linerless label 1, the thermal head 16 and the platen roller 245 are not strongly pressed together so as to make contact at an outer peripheral surface of the second side end part direction sloping circumferential surface 225 between the sloping circumferential surface starting part 225A and the second side end part 245L. Accordingly, unsatisfactory feeding or wear of the platen roller 245 may be prevented, and contact made by the linerless label 1 and the overall outer peripheral region may be reduced or avoided at the first side end part direction sloping circumferential surface 226 that extends between the sloping circumferential surface starting part 226A and the first side end part 245R.
(77) Even in the platen roller 245 of the above configuration, the linerless label 1 or the label with a liner may be fed without hindrance, similarly to the platen roller 220 (see,
(78) In the present disclosure, a coated or laminated structure for a coating layer 224 may be applied as appropriate. For example, the coating layer 224 may allow for a coating layer thickness of the inner surface perpendicular to the axial direction of the roller shaft 221 to have a maximum thickness between the center part of the elastic material member and the first side end part along an axial direction of the roller shaft 221.
(79) On the other hand, from the cross-sectional shape of the coating layer 224, the coating layer 224 is coated so that a part extending from the second side end part 250L that opposes the first side end part 250R to the first side end part 250R on the inner layer elastic material member 252 has a minimum thickness TN; the first side end part 250R has an intermediate thickness TD; the maximum diameter part 250M has a maximum thickness TX; and the coating layer thickness is gradually reduced from the maximum diameter part 250M to the first side end part 250R and to the second side end part 250L.
(80) Accordingly, the second side end part direction sloping circumferential surface 225 that extends between the maximum diameter part 250M and the second side end part 250L is formed, and the first side end part direction sloping circumferential surface 226 is formed between the maximum diameter part 250M and the first side end part 250R.
(81) Even in the platen roller 250 of the above configuration, the linerless label 1 or the label with a liner may be fed without hindrance, similarly to the platen roller 220 (see,
(82)
(83) On the other hand, from the cross-sectional shape of the coating layer 224, the coating layer 224 is coated so that the coating layer thickness of the coating layer 224 is a maximum thickness TX at the maximum diameter part 253M; the coating layer thickness is gradually decreased from the maximum diameter part 250M to the first side end part 253R and to the second side end part 253L; the coating layer thickness is a minimum thickness TN at the second side end part 253L in a part of the inner layer elastic material member 255 extending from the second side end part 253L to the first side end part 253R; and the coating layer thickness is also the minimum thickness TN at the first side end part 253R.
(84) Accordingly, the second side end part direction sloping circumferential surface 225 is formed between the maximum diameter part 253M and the second side end part 253L, and the first side end part direction sloping circumferential surface 226 is formed between the maximum diameter part 253M and the first side end part 253R.
(85) Even in the platen roller 253 of the above configuration, the linerless label 1 or the label with a liner may be fed without hindrance, similarly to the platen roller 220 (see,
(86) A coated or laminated structure for a coating layer 224 may be applied as appropriate with regard to the platen roller 230 (see, second embodiment; and
(87) Next, an elastic roller (a platen roller 260) according to a tenth embodiment of the present disclosure will be described based on
(88) In
(89) Moreover, with respect to the platen roller 260, a plurality of cross-sectional (more precisely, cross-section intersecting by a plane that includes an axial line of the platen roller 220) V-shaped inner layer grooves 261 are formed along a circumferential direction of the inner layer elastic material member 223 in the platen roller 220 (see, first embodiment; and
(90) The coating layer 224 is formed by a plurality of coating layer grooves 263 having a substantially V-shaped cross-section along the circumference of the coating layer 224, so as to conform to a surface of an upper layer side of the inner layer grooves 261.
(91) In the coating layer 224, a flat coating layer platform-shaped apex portion 264 is formed between the coating layer grooves 263.
(92) The coating layer 224 is formed by a plurality of coating layer grooves 263 having a substantially V-shaped cross-section along the circumference of the coating layer 224, so as to conform to a surface of an upper layer side of the inner layer grooves 261.
(93) In the coating layer 224, a flat coating layer platform-shaped apex portion 264 is formed between the coating layer grooves 263.
(94) The coating layer 224 has a substantially uniform coating layer thickness T in an axial direction of the roller shaft 221, and has the coating layer thickness T of 10 to 100 m.
(95) U-shape, a conical shape, or a multiangular shape such as a rectangular shape other than a V-shape may be applied as the cross-sectional shape of the inner layer grooves 261 and the coating layer grooves 263.
(96) The inner layer grooves 261 have a pitch P of 500 to 1500 m.
(97) In a case where the pitch P of the inner layer grooves 261 is less than 500 m, it is almost impossible to process such a small area of the inner layer platform-shaped apex portion 262, which is formed between the inner layer grooves 261 that are adjacent to each other.
(98) In a case where the pitch P of the inner layer grooves 261 exceeds 1500 m, there is decrease in a percentage of the inner layer grooves 261 and the coating layer grooves 263 with respect to the entire platen roller 260, there tends to be increase in a contact area between the platen roller 260 and a belt-shaped member such as the linerless label 1, and there tends to be decrease in release property of the platen roller 260.
(99) The inner layer grooves 261 have a width W of 25 to 1300 m, and more preferably a width W of 50 to 500 m.
(100) In a case where the inner layer grooves 261 have a width W of less than 25 m, a contact area between the platen roller 260 and a belt-shaped member such as the linerless label 1 is increased. As a result, the release property of the platen roller 260 may be decreased.
(101) In a case where the inner layer grooves 261 have a width W exceeding 1300 m, the platen roller 260 decreases the pressing force of a part on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased, e.g., printing omissions or the like with respect to a label piece 1A may occur with a printing part 12 of the thermal printer 8.
(102) The inner layer grooves 261 have a depth H of 25 to 500 m, and more preferably a depth H of 50 to 400 m.
(103) In a case where the inner layer grooves 261 have a depth H of less than 25 m, a contact area between a belt-shaped member such as the linerless label 1 is increased. As a result, the release property of the platen roller 260 may be decreased.
(104) In a case where the inner layer grooves 261 have a depth H exceeding 500 m, the platen roller 260 decreases the pressing force of a part on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased with respect to a label piece 1A in a printing part 12 of the thermal printer 8, e.g., printing omissions or the like may occur.
(105) The inner layer grooves 261 have a groove angle G of 50 to 120 degrees, and more preferably a groove angle G of 60 to 100 degrees.
(106) In a case where the inner layer grooves 261 have a groove angle G of less than 50 degrees, a contact area between the platen roller 260 and a belt-shaped member such as the linerless label 1 is increased. As a result, the release property of the platen roller 260 may be decreased.
(107) In a case where the inner layer grooves 261 have a groove angle G exceeding 120 degrees, the platen roller 260 decreases the pressing force of a part on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased, e.g., printing omissions or the like with respect to a label piece 1A may occur with a printing part 12 of the thermal printer 8.
(108) A feeding test for the linerless label 1 and the label with a liner was performed using the platen roller 260 configured as described above, similar to the platen roller 220 (see,
(109) A coating layer 224 was formed from a thermosetting silicone resin (silicone gel) having a C hardness of 15 degrees at an outer periphery of the inner layer elastic material member 223, such that a coating layer thickness T thereof was 50 m. In addition, the pitch P of the inner layer grooves 261 was configured to be 750 m, the width W of the inner layer grooves 261 was configured to be 410 m, the depth H of the inner layer grooves 261 was configured to be 350 m, and the groove angle G of the inner layer grooves 261 was configured to be 60 degrees.
(110) Moreover, a platen roller (comparative product) was prepared that has only the inner layer grooves 261 formed based on specifications identical to those mentioned above and that is lacking a coating layer 224. The linerless label 1 and label with a liner were fed to one side via the label single-side guide material member 227 (see,
(111) After the platen roller 260 according the present disclosure fed the linerless label 1 and the label with a liner for a distance of 20 km, the roll angle that was measured for the linerless label 1 was below 14 degrees and the roll angle that was measured for the label with a liner was below 9 degrees. Accordingly, it was understood that in both instances there was sufficient release property and a gripping force for the elastic roller.
(112) On the other hand, even in a case where a roll angle measured for a platen roller formed only with the inner layer grooves 261 (without the coating layer 224) after feeding the linerless label 1 for a distance of 1 Km exceeded 70 degrees, the platen roller remained attached to the adhesive agent layer. Accordingly, it was found that the platen roller failed to include a release property that was sufficient for the intended application thereof. Moreover, in cases where a label with a liner was fed, slippage occurred continuously, feeding could not be sustained for a specified distance, and it was determined that sufficient function was lacking as a platen roller.
(113) Accordingly, the platen roller 260 was obtained that included a necessary release property and gripping force for feeding a linerless label or a label with a liner by forming the inner layer grooves 261 on the inner layer elastic material member 223 and by forming the coating layer grooves 263 at the coating layer 224.
(114) Next, another test for feeding the linerless label 1 was performed, similarly to that performed on the platen roller 220 according to the first embodiment (see,
(115) A platen roller was prepared, in which an elastic material member 234 including the inner layer elastic material member 235 and the coating layer 224 has a width (length) of 120 mm, has a maximum diameter DX of 16.4 mm, has a minimum diameter DN of 16.3 mm and has a length from the first side end part 233R to the sloping circumferential surface starting part 225A of the second side end part direction sloping circumferential surface 225 of 16 mm (i.e., cylindrical shape having a 16.4 mm diameter from the first side end part 233R to the sloping circumferential surface starting part 225A); and has an elastic roller diameter D1 that gradually decreases by formation of the second side end part direction sloping circumferential surface 225 that is formed from the sloping circumferential surface starting part 225A to the second side end part 233L.
(116) A coating layer 224 was formed from a thermosetting silicone resin (silicone gel) having a C hardness of 15 degrees, such that a coating layer thickness T at an outer periphery of the inner layer elastic material member 235 was 50 m. In addition, the pitch P of the inner layer grooves 261 was configured to be 750 m, the width W of the inner layer grooves 261 was configured to be 87 m, the depth H of the inner layer grooves 261 was configured to be 75 m, and the groove angle G of the inner layer grooves 261 was configured to be 60 degrees.
(117) Moreover, the inner layer grooves 261 or the like as an elastic material member were formed so as to have a cylindrical shape with a width (length) of 120 mm and a diameter of 16.4 mm based on a size identical to that mentioned above, and a platen roller (comparative product) was prepared in which a coating layer 224 of an identical coating layer thickness T and C hardness was formed. Then, the linerless label 1 and label with a liner were fed to one side via the label single-side guide material member 227 (see,
(118) After the platen roller according to the present disclosure fed the linerless label 1 having a width of 100 mm for a distance of 30 km, the roll angle that was measured for the linerless label 1 was 13 degrees, and it was understood that there was sufficient release property and a gripping force for the elastic roller. Moreover, after the platen roller according to the present disclosure fed the linerless label 1 having a width of 50 mm for a distance of 30 km, the roll angle that was measured for the linerless label 1 was 13 degrees, and it was understood that there was sufficient release property and a gripping force for the elastic roller.
(119) On the other hand, while a roll angle measured for a cylindrical platen roller as a comparative product after feeding the linerless label 1 having a width of 100 mm for a distance of 30 Km was 13 degrees, a roll angle measured for a platen roller after feeding the linerless label 1 having a width of 50 mm for a distance of 30 Km was 29 degrees. Accordingly, it was understood that a release property for the elastic roller was reduced.
(120) Moreover, a wear level measured for a platen roller of the present disclosure after feeding the linerless label 1 having a width of 100 mm for a distance of 30 Km was 0.77%, and after feeding the linerless label 1 having a width of 50 mm for a distance of 30 Km was 0.94%. On the other hand, while a wear level measured for a cylindrical platen roller as a comparative product after a wear level measured for a platen roller of the present disclosure after feeding the linerless label 1 having a width of 100 mm for a distance of 30 Km was 0.77%, and after feeding the linerless label 1 having a width of 50 mm for a distance of 30 Km was 2.03%.
(121) Accordingly, a configuration may be obtained that includes a release property and gripping force by formation of the platen roller 233 that forms the inner layer grooves 261 or the like at the inner layer elastic material member 234 and that forms the coating layer grooves 263 or the like at the coating layer 224.
(122) In addition, even in a case of printing and feeding as either a linerless label 1B having a narrow width or a linerless labels 1C, 1D having a broad width that is loadable in the thermal printer 8 (see,
(123) In the present disclosure, in a case of the platen roller 220 (see, first embodiment; and
(124) Further, in the present disclosure, in a case of the platen roller 230 (see, second embodiment; and
DESCRIPTION OF REFERENCE NUMERALS
(125) 1 a linerless label (see,
(126) DD a intermediate diameter of a diameter D1 of the elastic roller (see,