Fluid System With Integrated Disinfecting Optics
20220354977 · 2022-11-10
Inventors
Cpc classification
A61L2202/14
HUMAN NECESSITIES
C02F2209/005
CHEMISTRY; METALLURGY
C02F2201/3228
CHEMISTRY; METALLURGY
A61L2209/111
HUMAN NECESSITIES
A61L2202/11
HUMAN NECESSITIES
International classification
Abstract
A fluid disinfecting system includes a fluid bath for soaking items to be disinfected, a fluid directing conduit, and a light source disposed adjacent the fluid directing conduit. The light source is operative to emit ultraviolet light into the fluid directing conduit, such that one or more cross sections of the fluid directing conduit are saturated with ultraviolet light. Any fluid passing through the fluid directing conduit is necessarily exposed to the ultraviolet light and thereby disinfected. The disinfected fluid is returned to the fluid bath, and the cycle continues.
Claims
1. A disinfecting system comprising: a reservoir defining an interior space configured to hold a volume of said working fluid and to facilitate the exposure of objects in said interior space to said working fluid; a first port in fluid communication with said interior space of said reservoir; a second port in fluid communication with said interior space of said reservoir; a fluid conduit coupled between said first port and said second port to direct said working fluid along a fluid path; a pump coupled to said fluid conduit and configured to circulate said working fluid along said fluid path through said fluid conduit and through said reservoir; and an ultraviolet light source configured to irradiate said working fluid as said working fluid traverses a particular section of said fluid conduit.
2. The disinfecting system of claim 1, further comprising a filter disposed in said fluid path.
3. The closed-loop disinfecting system of claim 2, wherein said filter is disposed between said particular section of said fluid conduit and said pump.
4. The disinfecting system of claim 1, further comprising an agitator coupled to at least one of said reservoir and said fluid conduit.
5. The disinfecting system of claim 1, further comprising optics disposed between said ultraviolet light source and said particular section of said fluid conduit.
6. The disinfecting system of claim 1, further comprising an additive dispenser coupled to at least one of said reservoir and said circulation line, said additive dispenser being configured to dispense one or more additives into said working fluid.
7. The disinfecting system of claim 6, further comprising a monitor configured to acquire information associated with a current state of said fluid, said additive dispenser being operative to administer one are more additives into said working fluid according to said information acquired by said monitor.
8. The disinfecting system of claim 1, wherein: said system is configured to operate in a forward flow state and a reverse flow state; said fluid enters said reservoir through said first port and exits said reservoir through said second port when said system is operating in said forward flow state; and said fluid enters said reservoir through said second port and exits said fluid reservoir through said first port when said system is operating in said reverse flow state.
9. The disinfecting system of claim 8, wherein said pump is a reversible pump configured to pump said fluid in a forward direction when said system is in said forward flow state and to pump said fluid in a reverse direction when said system is in said reverse flow state.
10. The disinfecting system of claim 8, further comprising: a first filter assembly including a first filter, said first filter assembly disposed in said fluid path at a first location when said fluid is moving along said fluid path into said reservoir through said first port and out of said reservoir through said second port; and a second filter assembly including a second filter, said second filter assembly disposed in said fluid path at a second location when said fluid is moving along said fluid path into said reservoir through said second port and out of said reservoir through said first port.
11. The disinfecting system of claim 10, wherein said first filter assembly is switchable between an open state and a filtering state, said first filter being disposed in said fluid path when said first filter assembly is in said filtering state, and said first filter being disposed out of said fluid path when said first filter assembly is in said open state, and said second filter assembly is switchable between said open state and said filtering state, said second filter being disposed in said fluid path when said second filter assembly is in said filtering state, and said second filter being disposed out of said fluid path when said second filter assembly is in said open state.
12. The disinfecting system of claim 11, wherein said first filter assembly is disposed between said first port and said pump; said first filter assembly is in said filtering state when said working fluid is moving in a forward flow direction wherein said working fluid enters said reservoir via said first port and exits said reservoir via said second port; said first filter assembly is in said open state when said working fluid is moving in a reverse flow direction wherein said working fluid enters said reservoir via said second port and exits said reservoir via said first port; said second filter assembly is disposed between said second port and said pump; said second filter assembly is in said open state when said working fluid is moving in said forward flow direction; and said second filter assembly is in said filtering state when said working fluid is moving in said reverse flow direction.
13. The disinfecting system of claim 12, wherein: said first port is disposed at a first vertical height; and said second port is disposed at a second vertical height that is lower than said first vertical height; and whereby said working fluid flows downwardly through said reservoir in said forward flow direction; and said working fluid flows upwardly through said reservoir in said reverse flow direction.
14. The disinfecting system of claim 1, further comprising a controller electrically connected to said pump and said light source, said controller being configured to control the operation of said pump and said light source.
15. The disinfecting system of claim 14, further comprising an additive dispenser, and wherein: said additive dispenser is coupled to deliver one or more additives to at least one of said reservoir and said fluid conduit; said additive dispenser is electrically connected to receive control signals from said controller; and said additive dispenser being configured to dispense one or more additives into said working fluid according to said control signals from said controller.
16. The disinfecting system of claim 15, further comprising a monitor, and wherein: said monitor is coupled to monitor a current state of said working fluid; said monitor is electrically connected to said controller and operative to provide information indicative of said current state of said working fluid to said controller; said controller is configured to cause said additive dispenser to administer one are more additives into said working fluid according to said information received from said monitor.
17. The disinfecting system of claim 16, further comprising an agitator coupled to at least one of said reservoir and said circulation line, said agitator being electrically connected to receive control signals from said controller.
18. A method of disinfecting objects with fluid, said method comprising: providing a fluid reservoir having a first port and a second port, said first port being coupled to said second port by a fluid conduit, said reservoir, said first port, said second port, and said fluid conduit defining a fluid path; placing an object into said reservoir; placing a quantity of fluid into the reservoir; circulating said fluid along said fluid path; subjecting said fluid to radiation at a killing zone along said fluid path.
19. The method of claim 18, further comprising filtering said fluid exposed to said radiation before said fluid exposed to said radiation is returned to said reservoir.
20. The method of claim 18, wherein: said killing zone is disposed outside of said reservoir; said killing zone includes a UV light source and optics configured to shape UV light from the UV light source into a uniform beam and to direct said uniform beam across a complete cross section of said fluid path, said uniform beam having an intensity and a dimension measured along a direction of said fluid path, said intensity and said dimension being sufficient to ensure that pathogens traversing said beam at a particular flow rate of said working fluid will receive a lethal dose of said UV radiation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is described with reference to the following drawings, wherein like reference numbers denote substantially similar elements:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
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[0030]
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[0032]
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[0035]
[0036]
DETAILED DESCRIPTION
[0037] Systems and methods described herein overcome some problems associated with the prior art, by directly and uniformly subjecting pathogens in a fluid to ultraviolet (UV) radiation from sources disposed on and around a straight fluid pathway. Systems and methods for disinfecting objects using a circulating fluid bath and UV radiation to disinfect the fluid are also disclosed. In the following description, numerous specific details are set forth (e.g., utilization of laser diode and/or LED light sources) in order to provide a thorough understanding of the invention. Those skilled in the art will recognize, however, that the invention may be practiced apart from these specific details. In other instances, details of well-known disinfecting practices (e.g., routine calibration, optimization, and so on) and components have been omitted, so as not to unnecessarily obscure the present invention.
[0038]
[0039] The operation of system 100 is summarized as follows. When pump 114 is actuated, fluid 104 from inside reservoir 106 is drawn into line 108 through port 118. Fluid 104 then passes through light zone 126 thereby disinfecting fluid 104. At least a section of line 108 passing through light zone 126 is light permissive such that any fluid that passes through light zone 126 is exposed to disinfecting light. Then, the disinfected fluid 104 passes through filter 112 to prevent particulates from obstructing pump 114. Finally, the disinfected fluid 104 passes through pump 114 and is returned to reservoir 106, through port 120. As long as pump 114 is actuated, fluid 104 continuously cycles through reservoir 106 and line 108 and, therefore, continuously disinfects objects 102. Optionally, system 100 may include a controller 128 that facilities the coordination and control of light source 122 and/or pump 114. For example, the actuation, cycle frequency and timing of actuation, and/or power/intensity settings of light source 122 and pump 114 may be controlled by controller 128. Of course, such settings can be adjusted either manually or automatically per application requirements.
[0040] As an alternate option, system 100 may include an agitator 130 (e.g., ultrasonic agitator assembly, electric motor driven vibrator, etc.) coupled to reservoir 106 to mechanically dislodge particulates from object 102 and/or other various locations in system 100 where particulates may be lodged and prevented from freely circulating around system 100. Optionally, agitator 130 may be inserted entirely or at least partially into fluid 104 at any location within system 100. As yet another option, agitator 130 may be coupled to the exterior of any component of system 100 such as, for example, circulation line 108, reservoir 106, etc.
[0041] Light source 122 can be any light source capable of providing UV light at the desired frequency and intensity. Example light sources can include, but are not limited to, LEDs, laser diodes, lasers, fiber optics transmitting UV light from a laser, and so on.
[0042]
[0043] Optionally, beam 218 can be directed toward an angled reflective surface 212. Reflective surface 212 reflects UV light beam 218 on an angle toward a flat reflective surface 214, which directs beam 218 further into circulation line 108, increasing the number of times pathogens must traverse beam 218, thereby increasing the number of pathogens that are neutralized and/or reducing the required power.
[0044] Increased efficiency can also be achieved by coordinating the geometries of beam 218 and the portion of fluid conduit 108 passing through light zone 126. In a particular example, the relevant portion of fluid conduit 108 has a rectangular cross section, and beam 218 has the shape of a rectangular solid, which completely fills the rectangular cross section of fluid conduit 108.
[0045]
[0046]
[0047]
[0048]
[0049] Reservoir 606 is configured to hold fluid 604 and objects 602 submerged therein. Furthermore, reservoir 606 includes a lid 616, an outlet port 618, and an inlet port 620. Lid 616 allows objects 602 and fluid 604 to be placed into, and removed from, reservoir 606.
[0050] Variable path plumbing assembly 608 includes various conduits and valves that are, together, configured to carry fluid 604 through multiple different closed loop paths according to whatever operating position the valves are in. Assembly 608 includes a first line 630, a first valve 632, a second line 634, a second valve 636, a third line 638, a third valve 640, a fourth line 642, a fifth line 644, and a sixth line 646. Line 630 is configured to carry fluid 604 from pump 614 to valve 632. Valve 632 is configured to switch between a first position wherein fluid from line 630 is directed to line 634 and a second position wherein fluid from line 630 directed to line 644. Line 634 is configured to direct fluid from valve 632 to valve 636 when valve 632 is in a first position. Valve 636 is configured to switch between a first position wherein fluid from line 634 is directed to port 620 of reservoir 606 and a second position wherein fluid from port 620 of reservoir 606 is directed to line 646. Line 638 is configured to direct fluid between port 618 and valve 640, passing through UV radiator 610. Valve 640 is configured to switch between a first position wherein fluid from line 638 is directed to line 642 and a second position wherein fluid from line 644 is directed to line 642. Line 642 is configured to direct fluid through filter 612 to pump 614. Line 644 is configured to direct fluid from valve 632 to valve 640 when valves 632 and 640 are both in the second position. Line 646 is configured to direct fluid from valve 636 to line 642 when valve 636 is in the second position.
[0051] UV radiator 610 includes a light source 622 and optics 624. Light source 622 provides disinfecting light to optics 624, which then manipulate (e.g., diverge, converge, collimate, etc.) the light into a three-dimensional geometric light zone 626 through a line 628 of assembly 608 passes. Light zone 626 is shown representationally in
[0052] Filter 612 is configured to collect particulates from fluid 604 passing through line 642 that may otherwise obstruct pump 614 and/or any other part of system 600.
[0053] Pump 614 is configured to circulate fluid 604 through system 100. In this example, pump 614 is a variable flow-rate pump but may optionally be a fixed flow rate pump.
[0054] Optionally, system 600 may include a controller 648 that facilities the coordination and control of pump 614, light source 622, and/or valves 632, 634, and 640. For example, the actuation, cycle frequency and timing of actuation, and/or power/intensity settings of light source 622 and pump 614 may be controlled by controller 648. Of course, such settings can be adjusted either manually or automatically per application requirements. As another example, the operating positions of valves 632, 634, and 640 may be controlled by controller 648. In such a case, valves 632, 634, and 640 would be electromechanical valves, each automatically switchable between a first operating position and a second operating position. Otherwise, valves 632, 634, and 640 may be manual valves.
[0055] As an alternate option, system 600 may include an agitator 650 (e.g., ultrasonic agitator assembly, electric motor driven vibrator, etc.) coupled to reservoir 606 to mechanically release particulates from objects 602 and/or other various locations in system 600 where particulates may be lodged and prevented from freely circulating around system 600. Optionally, agitator 650 may be inserted entirely or at least partially into fluid 604 at any location within system 600. As yet another option, agitator 650 may be coupled to the exterior of any component of system 600 such as, for example, circulation lines 630, 634, 638, 642, 644, 646, reservoir 606, etc.
[0056]
[0057] As shown in
[0058] As shown in
[0059] System 600 is configured to operate in a forward direction and a reverse direction when valves 632, 636, and 640 are in the first operating position and in the second operating position, respectively. Depending on the application, system 600 may transition between the forward flow direction and the reverse flow direction one or more times in a single disinfecting session. In the forward direction, fluid 604 passes over objects 602 from port 620 to port 618. In the reverse direction, fluid 604 passes over objects 602 from port 618 to port 620. By changing this flow direction, particulates and other contaminants are more likely to be dislodged from objects 602 as compared to a system only capable of a single flow direction. Of course, the more particulates and contaminants that are dislodged from objects 602, the more disinfected objects 602 become.
[0060]
[0061] System 800 includes a pump 806, a first circulation line 808, a reservoir 810, a filter assembly 812, a second circulation line 814, and a UV radiator 816.
[0062] Pump 806 is a reversible pump configured to pump fluid 804 in both a forward direction and a reverse direction. As shown, pump 806 is disposed between lines 808 and 812 such that when pump 806 is in the forward operating state, it pumps fluid 804 from line 812 to line 808. When pump 806 is in the reverse operating state, it pumps fluid 804 from line 808 to line 812.
[0063] Line 808 is connected to pump 806 and reservoir 810 and is configured to direct fluid 804 therebetween.
[0064] Reservoir 810 is configured to hold fluid 804 and objects 802 submerged therein. Furthermore, reservoir 810 includes a door 818, a rack 820, a first port 822, and a second port 824. Door 818 allows objects 802 to be placed into, and removed from, reservoir 810. Rack 820 is configured to support objects 802 while also allowing fluid 804 to pass through reservoir 810. Ports 822 and 824 are connected to lines 808 and 814, respectively, and facilitate the flow of fluid 804 into and out of reservoir 810. The orientation of reservoir 810 is such that fluid 804 flows vertically through reservoir 810.
[0065] Filter assembly 812 is connected between reservoir 810 and line 814 and is configured to filter forward flowing fluid 804 through a first channel 826 and reverse flowing fluid 804 through a second channel 828. First channel 826 includes a first filter 830 and a first check valve 832 and second channel 828 includes a second filter 834 and a second check valve 836. First check valve 832 permits the passage of fluid 804 therethrough when fluid 804 is flowing in the forward direction but closes when fluid 804 is flowing in the reverse direction. Oppositely, second check valve 836 permits the passage of fluid 804 therethrough when fluid 804 is flowing in the reverse direction but closes when fluid 804 is flowing in the forward direction. This configuration ensures fluid 804 only flows in one direction for each filter.
[0066] Line 814 is configured to direct fluid 804 between filter assembly 812 and pump 806. At least a portion of line 814 is light permissive such that UV light from light radiator 816 can pass through the walls of line 814 and contact contaminants that may be suspended in fluid 804.
[0067] UV radiator 816 includes a light source 838 and optics 840. Light source 838 provides disinfecting light to optics 840, which then manipulate (e.g., diverge, converge, collimate, etc.) the light into a three-dimensional geometric light zone 842 through which line 814 passes. Light zone 842 is shown representationally in
[0068] Optionally, system 800 may include a controller 844 that facilities the coordination and control of light source 838 and/or pump 806. For example, the actuation, cycle frequency and timing of actuation, and/or power/intensity settings of light source 838 and pump 806 may be controlled by controller 844. Controller 844 may also control the flow direction of pump 806. Such settings can be adjusted either manually or automatically per application requirements.
[0069] As another option, system 800 may include a fluid monitor 846 and an additive dispenser 848 connected to controller 844. Fluid monitor 846 includes one or more sensors that are connected to controller 844 for measuring the state (e.g., PH, chemical ppm of additives, etc.) of fluid 804. Depending on the measurement acquired by monitor 846, controller 844 instructs additive dispenser 848 to precisely dispense one or more additives into fluid 804. Such additives may include, but are not limited to, surfactants, chelating agents, acidic solutions, basic solutions, bactericides, anti-virals, and so on.
[0070] As yet another option, system 800 may include an agitator 850 (e.g., ultrasonic agitator assembly, electric motor driven vibrator, etc.) coupled to reservoir 810 to mechanically release particulates from objects 802 and/or other various locations in system 800 where particulates may be lodged and prevented from freely circulating around system 800. Optionally, agitator 850 may be inserted entirely or at least partially into fluid 804 at any location within system 800. As yet another option, agitator 850 may be coupled to the exterior of any component of system 800 such as, for example, line 808, line 814, reservoir 106, etc.
[0071]
[0072] When pump 806 is actuated in a forward flow direction as shown in
[0073] When pump 806 is actuated in a reverse flow direction as shown in
[0074]
[0075] System 1000 includes a pump 1006, a first circulation line 1008, a first filter 1010, a reservoir 1012, a second filter 1014, a second circulation line 1016, and a UV radiator 1018.
[0076] Pump 1006 is a reversible pump configured to pump fluid 1004 in both a forward direction and a reverse direction. As shown, pump 1006 is disposed between lines 1008 and 1016 such that when pump 1006 is in the forward operating state, it pumps fluid 1004 from line 1008 to line 1016. When pump 1006 is in the reverse operating state, it pumps fluid 1004 from line 1016 to line 1008.
[0077] Line 1008 is connected to pump 1006 and filter 1010 and is configured to direct fluid 1004 therebetween.
[0078] Filter 1010 is disposed between line 1008 and reservoir 1012 and is configured to switch between an operating position and an open position. When in the operating position, filter 1010 is disposed in the flow path of fluid 1004. When in the open position, filter 1010 is moved out of the flow path of fluid 1004. When pump 1006 is operating in the forward flow state, filter 1010 is in the open position such that it is not in the flow path of fluid 1004. When pump 1006 is operating in the reverse flow state, filter 1010 is switched to the operating position wherein it is disposed directly in the flow path of fluid 1004.
[0079] Reservoir 1012 is configured to hold fluid 1004 and objects 1002 submerged therein. Furthermore, reservoir 1012 includes a door 1020, two racks 1022, a first port 1024, and a second port 1026. Door 1020 allows objects 1002 to be placed into, and removed from, reservoir 1012. Racks 1022 are configured to support objects 1002 while also allowing fluid 1004 to pass through reservoir 1012. The orientation of reservoir 1012 is such that fluid 1004 flows vertically through reservoir 1012.
[0080] Filter 1014 is disposed between reservoir 1012 and line 1016 and is configured to switch between an operating position and an open position. When in the operating position, filter 1014 is disposed in the flow path of fluid 1004. When in the open position, filter 1014 is moved out of the flow path of fluid 1004. When pump 1006 is operating in the reverse flow state, filter 1014 is in the open position such that it is not in the flow path of fluid 1004. When pump 1006 is operating in the forward flow state, filter 1014 is switched to the operating position wherein it is disposed directly in the flow path of fluid 1004.
[0081] Line 1016 is configured to direct fluid 1004 between filter 814 and pump 806. At least a portion of line 1016 is light permissive such that UV light from light radiator 1018 can pass through the walls of line 1016 and contact contaminants that may be suspended in fluid 1004.
[0082] UV radiator 1018 includes a light source 1028 and optics 1030. Light source 1028 provides disinfecting light to optics 1030, which then manipulate (e.g., diverge, converge, collimate, etc.) the light into a three-dimensional geometric light zone 1032 through which line 1016 passes. Light zone 1032 is shown representationally in
[0083] Optionally, system 1000 may include a controller 1034 that facilities the coordination and control of light source 1028 and/or pump 1006. For example, the actuation, cycle frequency and timing of actuation, and/or power/intensity settings of light source 1028 and pump 1006 may be controlled by controller 1034. Controller 1034 may also control the flow direction of pump 1006. Such setting can be adjusted either manually or automatically per application requirements.
[0084] As another option, system 1000 may include a fluid monitor 1036 and an additive dispenser 1038 connected to controller 1034. Fluid monitor 1036 includes one or more sensors that are connected to controller 1034 for measuring the state (e.g., PH, chemical ppm of additives, turbidity, and so on) of fluid 1004. Depending on the measurements acquired by monitor 1036, controller 1034 instructs additive dispenser 1038 to precisely dispense one or more additives into fluid 1004. Such additives may include, but are not limited to, surfactants, chelating agents, acidic solutions, basic solutions, bactericides, anti-virals, and so on.
[0085] As yet another option, system 1000 may include an agitator 1040 (e.g., ultrasonic agitator assembly, electric motor driven vibrator, etc.) coupled to reservoir 1012 to mechanically release particulates from objects 1002 and/or other various locations in system 1000 where particulates may be lodged and prevented from freely circulating around system 1000. Optionally, agitator 1040 may be inserted entirely or at least partially into fluid 1004 at any location within system 1000. As yet another option, agitator 1040 may be coupled to the exterior of any component of system 1000 such as, for example, line 1008, line 1016, reservoir 1012, etc.
[0086]
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[0088]
[0089] The description of particular embodiments of the present invention is now complete. Many of the described features may be substituted, altered or omitted without departing from the scope of the invention. For example, alternate light sources (e.g., lasers, laser diodes, etc.), may be substituted for the laser diode and/or LED discussed above. As another example, the flow rate of fluids passing through the disinfecting chamber can be adjusted to ensure sufficient exposure time of any pathogens to the ultraviolet light. As another example, the disinfecting chambers described can be utilized in a wide range of systems, dental tools being only one particular example. As another example, a spray chamber can be substituted for the reservoir baths shown in the example embodiments, with multiple spray nozzles directing the working fluid against the objects to be disinfected. These and other deviations from the particular embodiments shown will be apparent to those skilled in the art, particularly in view of the foregoing disclosure.