Tank type container
10046906 ยท 2018-08-14
Assignee
- Nantong CIMC Tank Equipment Co., Ltd. (Jiangsu, CN)
- China International Marine Containers (Group) Ltd. (Guangdong, CN)
- CIMC Enric Investment Holdings (Shenzhen) Co., Ltd. (Guangdong, CN)
Inventors
- Yongxin Luo (Jiangsu, CN)
- Chunrong Yao (Jiangsu, CN)
- Huanghe Quan (Jiangsu, CN)
- Xiuli Li (Jiangsu, CN)
- Xiaoxiang Zhou (Jiangsu, CN)
- Ronald Eppers (Jiangsu, CN)
Cpc classification
B65D90/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A tank type container, comprising a tank (1), two end frames (2) respectively fixed at two ends of the tank (1), and at least one saddle (3) located at the bottom of the outer wall of the tank (2); an upward concave gooseneck hole (27) is formed in the bottom of the saddle (3) for insertion of the gooseneck of a semitrailer front end; and at least one saddle (3) is adjacent to one of the end frames (2), and forms a gap with the end frame (2). The saddle (3) and the end frame (2) are spaced a certain distance, thus greatly shortening the length of the saddle (3), reducing the manufacturing cost of the saddle (3) as the gooseneck hole, reducing the dead weight of the entire vehicle, and improving the competitiveness of the product.
Claims
1. A tank container comprising: a tank; two end frames respectively fixed to both ends of the tank; and at least one saddle located at a bottom of an outer wall of the tank, a gooseneck groove concave upwards is formed in the bottom of the saddle for allowing insertion of a gooseneck at a front end of a semitrailer, and the at least one saddle is close to one of the end frames and has a gap formed between itself and the end frame wherein the gap has a distance of 420 mm-1820 mm between a front end face of the saddle and a rear end face of the end frame and the saddle has a length of 25 mm-600 mm.
2. The tank container according to claim 1, wherein the saddle comprises two tank supporters oppositely disposed in the lateral direction, and the gooseneck groove is formed between the two tank supporters.
3. The tank container according to claim 2, wherein the two tank supporters of the same saddle are separated from each other.
4. The tank container according to claim 2, wherein the two tank supporters of the same saddle are connected into an integrated entity.
5. The tank container according to claim 2, wherein the tank supporters have a hollow structure formed by assembling a plurality of plates or integrally-formed.
6. The tank container according to claim 5, wherein each of the tank supporters comprises an inner support plate and an outer support plate, the outer support plate is disposed an outer side of the tank, the inner support plates is disposed on an inner side of the outer support plate, and the inner support plate, the outer support plate, and an outer wall of the tank form a hollow cavity.
7. The tank container according to claim 6, wherein the inner support plates of the two tank supporters of the same saddle are separated from each other, a bottom end of the inner support plates and a bottom end of the outer support plates of the same tank supporter are connected to each other, a top end of the inner support plates and a top end of the outer support plate of the same tank supporter are separated from each other, and top ends of the inner support plates and the outer support plates are all connected onto the outer wall of the tank and each of the supporters and the outer wall of the tank form a hollow cavity with both front and rear ends opened.
8. The tank container according to claim 7, wherein the inner support plate from bottom to top comprises: a bottom subsection, a side subsection, a shoulder subsection, and a neck subsection, the bottom subsection is parallel to a horizontal plane, the side subsection is formed by initially extending inclined upward from an inner end of the bottom subsection and then vertically extends upward, the shoulder subsection is formed by horizontally extending inward from an upper end of the side subsection, the neck subsection is formed by vertically extending upward from an inner end of the shoulder subsection, a top end of the neck subsection and the outer wall of the tank are connected to each other; the shoulder subsections of the two tank supporters of the same saddle are flush with each other, and bottom surfaces of the shoulder subsections form a horizontal load transfer surface and; the bottom subsections of the two tank supporters of the same saddle are flush with each other and bottom surfaces of the bottom subsections form another load transfer surface.
9. The tank container according to claim 7, wherein each of the tank supporters is provided with two end covers, the two end covers are oppositely disposed at both ends of the tank supporters, and the end covers are respectively connected to the inner support plates, the outer support plate, and the outer wall of the tank, so as to close the opened front and rear ends of the hollow cavity.
10. The type container according to claim 6, wherein the inner support plates of the two tank supporters of the same saddle are connected into an integrated entity, the two tank supporters and the outer wall of the tank form a hollow cavity with both front and rear ends opened, the inner support plate comprises a bottom subsection, a side subsection, and a shoulder subsection, the bottom subsection is parallel to a horizontal plane, the side subsection is formed by initially extending inclined upward from the bottom subsection and then vertically extends upward, the shoulder subsection is formed by horizontally extending inward from a top end of the side subsection, and the shoulder subsections of the two tank supporters are flush with each other and connected into an integrated entity.
11. The tank container according to claim 10, wherein there is a gap between the outer wall of the tank and the shoulder subsection of the inner support plate, and a reinforcing plate is connected between the outer wall of the tank and the shoulder subsection of the inner support plate, and the reinforcing plate is distributed in the longitudinal direction, and located right above the side subsection of the inner support plate.
12. The tank container according to claim 10, wherein each saddle is provided with two end covers, the two end covers are oppositely disposed at both ends of the saddle, and the end covers are respectively connected to the outer support plate, the inner support plate, and the outer wall of the tank, so as to close the opened front and rear ends of the hollow cavity.
13. The tank container according to claim 6, wherein the outer support plate is perpendicular to a horizontal plane.
14. The tank container according to claim 6, wherein the outer support plate comprises an inclined section inclining gradually from bottom to top outward and a vertical section vertically extending upward from a top end of the inclined section.
15. The tank container according to claim 6, wherein a bottom end of the outer support plate and a bottom end of the inner support plate are connected to each other, and a top end of the outer support plate is connected onto the outer wall of the tank.
16. The tank container according to claim 15, wherein the outer wall of the tank has an arc stiffener circumferential disposed thereon, a bottom end of the outer support plate and a bottom end of the inner support plate are connected to each other, and a top end of the outer support plate is fixed onto the stiffener.
17. The tank container according to claim 15, wherein two inclined struts are connected between each saddle and the adjacent end frame, the two inclined struts form a splayed shape, each of the inclined struts has one end connected onto the tank supporter, and has the other end connected to the bottom of the end frame at a position close to outside.
18. The tank container according to claim 1, wherein a wrapping angle of the saddle for the tank is 90-150.
19. The tank container according to claim 1, wherein a number of the saddles is two, one of the saddles is close to one end of the tank, another one of the saddles is close to another end of the tank, and the two saddles are symmetric about a lateral central plane of the tank.
20. The tank container according to claim 1, wherein an inclined strut is connected between each saddle and an adjacent end frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(18) Reference numerals in the drawings will be listed as follows: 1 is used to indicate a tank; 11 is used to indicate a stiffener; 2 is used to indicate an end frame; 21 is used to indicate a corner pillar; 22 is used to indicate an end upper beam; 23 is used to indicate an end lower beam; 24 is used to indicate a bottom corner fitting; 25 is used to indicate a top corner fitting; 26 is used to indicate an end frame supporter; 261 is used to indicate a closure sheet; 262 is used to indicate an inner plate; 2621 is used to indicate a vertical subsection; 2622 is used to indicate an inclined subsection; 263 is used to indicate a bottom plate; 264 is used to indicate a an outer plate; 27 is used to indicate a gooseneck groove; 28 is used to indicate an avoidance groove; 3 is used to indicate a saddle; 31 is used to indicate a tank supporter; 311 is used to indicate an inner support plate; 3111 is used to indicate a bottom subsection; 3112 is used to indicate a side subsection; 3113 is used to indicate a shoulder subsection; 3114 is used to indicate a neck subsection; 312 is used to indicate an outer support plate; 3121 is used to indicate an inclined section; 3122 is used to indicate a vertical section; 313 is used to indicate an end cover; 314 is used to indicate a reinforcing plate; 32 is used to indicate a gooseneck groove; 4 is used to indicate a an inclined strut; 5 is used to indicate a corner supporter; 9 is used to indicate a semitrailer; and 91 is used to indicate a gooseneck structure.
DETAILED DESCRIPTION
(19) Some typical embodiments which may present features and advantages of the disclosure will be discussed in detail herein below. It would be appreciated that the disclosure may be carried out variously without departing from the range of the disclosure. Moreover, the embodiments described and shown here are merely as illustrative examples, rather than limits to the disclosure.
(20) In order to indicate positions and directions clearly, throughout the disclosure, the direction parallel to the length of the tank are referred to as the longitudinal direction and the direction parallel to the width of the tank are referred to as lateral direction.
(21) Please refer to
(22) The tank 1 has a structure which is as same as that in the relate art, and redundant descriptions are ruled out.
(23) Each of the end frames 2 and the saddles 3 has a bottom with a gooseneck groove concave upwards formed therein for allowing insertion of a gooseneck at a front end of a semitrailer.
(24) Please refer to
(25) A bottom surface of the end lower beam 23 is provided with two oppositely disposed end frame supporters 26. The two end frame supporters 26 are symmetrically distributed about a longitudinal central plane L of the tank. The respective end frame supporters 26 are disposed protruding from the bottom surface of the end lower beam 23, and a gooseneck groove 27 is formed between the two end frame supporters 26, for matching the gooseneck of the semitrailer. According to an embodiment, a width of the end frame supporter 26 is equal to a width of the end lower beam 23.
(26) Please refer to
(27) In a preferred embodiment, the inner plate 262 has a bent structure, and comprises a vertical subsection 2621 and an inclined subsection 2622. The vertical subsection 2621 is perpendicular to a horizontal plane; the inclined subsection 2622 is formed by bending the vertical subsection 2621 outwardly. A horn like gooseneck groove 27 with a bottom expanding gradually is formed between the inner plates 262 of the two end frame supporters 26. When the tank type container is mounted on a gooseneck type semitrailer, the horn like gooseneck groove 27 may provide a connecting guidance for the gooseneck of the semitrailer, so that even the gooseneck groove 27 is not completely centered to the gooseneck of the semitrailer, the gooseneck may easily slide in between the two vertical subsections 2621 of the inner plate 262 via the inclined subsection 2622 of the inner plate 262.
(28) Moreover, during hoisting and aligning of two tank type containers, in order to prevent the end frame supporter 26 at the bottom of the end frame 2 of the upper tank type container from hitting the top corner fittings 25 of the lower tank type container, an avoidance groove 28 may be disposed at a position on the end lower beam 23 close to the bottom corner fittings 24. More specifically, the two end frame supporters 26 may be respectively separated from the adjacent corner fittings 24, and the avoidance groove 28 may be formed by surrounding the end frame supporters 26, the end lower beam 23 and the adjacent corner fittings 24.
(29) The end frame 2 discussed above can be applied to various semitrailers comprising semitrailers with or without a gooseneck device. For matching a semitrailer with a gooseneck device, the inner plates 262 of the two end frame supporters 26 and the bottom surface of the end lower beam 23 between the two end frame supporters 26 cooperate with the gooseneck device of the semitrailer, so that a bottom surface of the end lower beam 23 between the two end frame supporters 26 may function as a load transfer area, to transfer load from the end frame 2 onto the semitrailer. When the end frame 2 is matched with a normal semitrailer without a gooseneck device, the bottom surfaces of the two end frame supporters 26 may function as a load transfer area to directly contact the bearing surface of the semitrailer, and transfer load onto the semitrailer. Therefore, a plurality of load transfer areas are formed by the end frame 2, such that the structure of the end frame 2 is capable of matching any semitrailer, no matter the semitrailer has or has not a gooseneck device.
(30) Please refer to
(31) Please refer to
(32) Preferably, the two saddles 3 are symmetric about a lateral central plane of the tank 1, so as to ensure the stress of the tank to be distributed uniformly. Moreover, in order to improve the bearing effect of the saddles 3, two inclined struts 4 are connected between each saddle 3 and an adjacent end frame 2. One end of each of the two inclined struts 4 is open outwardly and has a splayed shape. Each of the inclined struts 4 has one end connected to the bottom of the end frame 2 close to outside (i.e., a bottom end of the bottom corner fitting 24 or the corner pillar 21 close to outside), and the other end connected onto the tank supporter 31 of the respective saddle 3. The inclined struts 4 may connect the saddles 3 and the end frame 2 into an integrated entity, and decompose a lateral force F2 along a middle portion of the tank 1 outwardly applied to the saddles 3 and a longitudinal force F1 from end portions toward the middle portion of the tank 1, so as to improve a strength of the saddles 3, and prolong a service life of the saddles 3.
(33) A gap between a front end face of the saddle 3 and a rear end face of the end frame 2 (a rear end face of the bottom corner fitting 24 of the end frame 2) may has a distance in a range of 420 mm-1820 mm. It is known from stress analysis, the saddle 3 connected to the inclined struts 4 in such position may set the opening angle of the inclined struts 4 in a suitable range, and achieve a better decomposition effect on the lateral force F2 and the longitudinal force F1 applied to the saddle 3, thus achieving a better bearing effect. More preferably, when the saddle 3 is disposed at a position with a distance of 1322 mm from the rear end face of the end frame (a distance of 1500 mm from the front end face of the end frame 2), the saddle 3 is just located at a center position of the gooseneck of the semitrailer, such that the front end of the tank is more secure for bearing load. Moreover, for some of the semitrailers having a lateral bearing beam, the saddle 3 is disposed at a position with a distance of 1322 mm from the rear end face of the end frame, just located on the lateral bearing beam; hence the safety of the front end of the tank is further improved.
(34) The saddle 3 may be implemented in various specific structures. Several preferred embodiments of the saddle 3 would be discussed by referring
(35) First Embodiment for Saddle
(36) Please refer to
(37) The tank supporter 31 has a hollow structure, which is formed by assembling a plurality of plates or integrally-formed. The tank supporter 31 comprises an inner support plate 311 and an outer support plate 312. The outer support plate 312 is disposed on an outer side of the tank 1, and the inner support plate 311 is disposed on an inner side of the outer support plate 312.
(38) The inner support plate 311 has a step-like shape. More specifically, the inner support plate 311 from bottom to top comprises: a bottom subsection 3111, a side subsection 3112, a shoulder subsection 3113, and a neck subsection 3114. The bottom subsection 3111 is parallel to a horizontal plane. The side subsection 3112 is formed by initially extending inclined upward and inward from an inner end of the bottom subsection 3111 and then vertically extending upward. The shoulder subsection 3113 is formed by horizontally extending inward from an upper end of the side subsection 3112. The neck subsection 3114 is formed by vertically extending upward from an inner end of the shoulder subsection 3113. For example, in the positions and directions shown in
(39) The outer support plate 312 is an inclined plate which inclines gradually from bottom to top outward.
(40) A bottom end of the inner support plate 311 and a bottom end of the outer support plate 312 of the same tank supporter 31 (an outer end of the bottom subsection 3111) are connected to each other. A top end of the inner support plate 311 (a top end of the neck subsection 3114) and a top end of the outer support plate 312 of the same tank supporter 31 are separated from each other. Moreover, a top end of the inner support plate 311 (a top end of the neck subsection 3114) and a top end of the outer support plate 312 both are connected onto an outer wall of the tank 1.
(41) The inner support plates 311 of the two tank supporters 31 of the same saddle 3 are separated from each other. The inner support plate 311, the outer support plate 312 of every of the tank supporters 31 and the outer wall of the tank 1 form a hollow cavity with both front and rear ends opened, such that each of the tank supporters 31 has a structure of a hollow box, so as to ensure support strength and reduce weight of the tank supporters 31 as much as possible at the same time, thus reducing weight of the tank type container itself, and reducing transportation cost.
(42) The shoulder subsection 3113 of the inner support plate 311 of the tank supporter 31 is horizontal, and is flush with the shoulder subsections 3113 of the two tank supporters 31 of the same saddle 3. When the saddle 3 cooperates with the gooseneck structure of the semitrailer, the bottom surfaces of the shoulder subsections 3113 would function as a load transfer surface, and directly contact the gooseneck structure of the semitrailer to transfer load carried by the tank supporters 31 onto the semitrailer. Further, the bottom subsection 3111 of the inner support plate 311 of the tank supporters 31 is also horizontal; moreover, the bottom subsections 3111 of the two tank supporters 31 of the same saddle 3 are also flush with each other, and the bottom surfaces of the bottom subsections 3111 form another load transfer surface. When the saddle 3 cooperates with a semitrailer having no gooseneck structure, the bottom subsections 3111 of the inner support plates 311 may directly contact the bearing surface of the semitrailer to transfer load carried by the tank supporters 31 onto the semitrailer.
(43) Considering load-bearing performance of the tank 1 required for the saddle 3, in an embodiment, a circumferential wrapping angle of the saddle 3 (i.e., an angle of the tank 1 surrounded between the outer support plates 312 of the two tank supporters 31) for the tank 1 is preferably in a range of about 90 to 150.
(44) Second Embodiment for Saddle
(45) Please refer to
(46) In this embodiment, a wrapping angle of the saddle 3 for the tank 1 (i.e., an angle of the tank 1 surrounded between the outer support plates 312 of the two tank supporters 31) is preferably in a range of about 90 to 150.
(47) Third Embodiment for Saddle
(48) Please refer to
(49) Further, each of the tank supporters 31 has two end covers 313 additionally disposed therein. The two end covers 313 are oppositely disposed at both ends of the tank supporters 31 in the longitudinal direction. Each of the end covers 313 has an outer side connected to the outer support plate 312, an inner side connected to the inner support plate 311, and a top connected to the stiffener 11 on the outer wall of the tank 1, so as to close the opened ends of the hollow cavity of the tank supporter 31 for preventing rain and dust from entering inside the tank supporters 31, in addition, the end covers 313 may support the tank 1 as well, so as to share load carried by the inner support plate 311 and the outer support plate 312 for improving a strength of the tank supporters 31. The end covers 313 may be disposed in any other embodiment as required.
(50) In this embodiment, a wrapping angle of the saddle 3 for the tank 1 (i.e., an angle of the tank 1 surrounded between the outer support plates 312 of the two tank supporters 31) is preferably in a range of about 90-150.
(51) Fourth Embodiment for Saddle
(52) Please refer to
(53) In this embodiment, a wrapping angle of the saddle 3 for the tank 1 (i.e., an angle of the tank 1 surrounded between the outer support plates 312 of the two tank supporters 31) is preferably in a range of about 90 to 150.
(54) The common points of the saddle in the first, second, third, and fourth embodiments are as follows: the two tank supporters 31 of the saddle 3 are separated from each other, the gooseneck groove 32 is formed by the inner support plates 311 of the two tank supporters 31 and the outer wall of the tank 1, and the gooseneck groove 32 has an unblocked top, such that the tank 1 may be arranged as low as possible, in order to lower a barycenter of the tank 1 and improve safety of the tank type container.
(55) Fifth Embodiment for Saddle
(56) Please refer to
(57) More specifically, the inner support plates 311 of the two tank supporters 31 of the same saddle 3 are connected into an integrated entity. The inner support plate 311 has a step-like shape, and comprises a bottom subsection 3111, a side subsection 3112, and a shoulder subsection 3113. The bottom subsection 3111 is parallel to a horizontal plane. The side subsection 3112 is formed by initially inclining upward and inward from the bottom subsection 3111 and then vertically extending upward. The shoulder subsection 3113 is formed by horizontally extending inward from a top end of the side subsection 3112. Moreover, the shoulder subsections 3113 of the two tank supporters 31 are flush with each other and are connected into an integrated entity. In manufacturing, the inner support plates 311 of the two tank supporters 31 may be formed by a piece of flat plate integrally bent.
(58) It is preferable to arrange a short distance between the shoulder subsection 3113 of the inner support plate 311 and the outer wall of the tank 1, so as to prevent the tank 1 protruded downward under full load from interfering with the shoulder subsection 3113 of the inner support plate 311, thus improving safety of the tank 1.
(59) The structure of the outer support plate 312 in this embodiment is substantively as same as the structure of the outer support plate 312 of the saddle 3 in the second Embodiment, and comprises an inclined section 3121 which inclines gradually from bottom to top outward and a vertical section 3122 which is formed by vertically extending upward from a top end of one of the inclined section 3121. A bottom end of the inclined section 3121 and the inner support plate 311 are connected to each other. Moreover, a top end of each of the vertical sections 3122 and an outer wall of the tank 1 are connected to each other.
(60) The two outer support plates 312 and the two inner support plates 311 of the two tank supporters 31 as well as an outer wall of the tank 1 form a hollow cavity with both front and rear ends opened.
(61) Sixth Embodiment for Saddle
(62) Please refer to
(63) The saddle 3 forms a hollow cavity with both of a front end and a rear end opened. More specifically, the hollow cavity is formed by the two outer support plates 312 and the two inner support plates 311 of the two tank supporters 31 and the stiffener 11 on the outer wall of the tank 1. Further, two end covers 313 are disposed at the opened ends of the hollow cavity. More specifically, the two end covers 313 are oppositely disposed at both ends of the tank supporters 31, and two outer sides of the end covers 313 and the outer support plates 312 of the two tank supporters 31 are respectively connected to each other. Each of the end covers 313 has a top connected to the stiffener 11 on the outer wall of the tank 1, and a bottom connected to the inner support plates 311 of the two tank supporters 31, thus closing the opened ends of the hollow cavity of the saddle 3.
(64) The structure of the outer support plate 312 in this embodiment is substantively a same as the structure of the outer support plate 312 of the saddle 3 in the first embodiment, and is an inclined plate which inclines gradually from bottom to top outward, and has a top end connected onto the stiffener 11 and a bottom end connected to the inner support plates 311.
(65) Seven Embodiments for Saddle
(66) Please refer to
(67) Eight Embodiments for Saddle
(68) Please refer to
(69) The common points of the saddle 3 in the fifth, sixth, seventh, and eighth embodiments are: the inner support plates 311 of the two tank supporters 31 of the saddle 3 are connected into an integrated entity, the gooseneck groove 32 is formed by the inner support plates 311 of the two tank supporters 31, the shoulder subsections 3113 of the inner support plates 311 cover a top of the gooseneck groove 32, so as to prevent the gooseneck structure of the semitrailer from directly contacting the outer wall of the tank 1, thus providing a protection for the outer wall of the tank 1, and simultaneously improving a strength of the gooseneck groove 32.
(70) Please refer to
(71) Please refer to
(72) Please refer to
(73) The tank type container according to the disclosure may be matched with a semitrailer having no gooseneck structure, and in matching, the tank type container may be directly located onto a top surface of the semitrailer, and fixed to the semitrailer via corner fittings. Here, both the bottom surface of the end frame supporter 26 (the bottom surface of the bottom plate 263 in
(74) Depending on specific applications, the first set of load transfer area and the second set of load transfer area may be provided separately, or be respectively provided alone.
(75) The disclosure is described in detail by referring several typical embodiments, though, it is to be understood, and all the terms used above are merely illustrative and exemplary, rather than limitative. Since the disclosure may be carried out in many specific manners without departing the principles or essential of the present disclosure, it is to be clearly understood that, the present disclosure is not limited to any detail of the foregoing description, rather, the disclosure may be widely interpreted in a range limited solely by the appended claims and their equivalents. It is, therefore, intended that the appended claims encompass any variations and modifications or embodiments.