Optical element and lighting device comprising an optical element
10047915 · 2018-08-14
Assignee
Inventors
- Ales Markytan (Regensburg, DE)
- Christian Gärtner (Regensburg, DE)
- Horst VARGA (Lappersdorf, DE)
- Jan MARFELD (Regensburg, DE)
- Janick Ihringer (Regensburg, DE)
- Manfred Scheubeck (Pulau Pinang, MY)
- Roland SCHULZ (Regensburg, DE)
- Alexander Linkov (Regensburg, DE)
Cpc classification
H01L2924/0002
ELECTRICITY
F21K9/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L2924/0002
ELECTRICITY
F21V7/0091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L2924/00
ELECTRICITY
F21V5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An optical element is provided for beam shaping for radiation emitted by a radiation-emitting semiconductor chip. The optical element includes a radiation entrance face and a boundary surface different from the radiation entrance face with a first region and a second region. The first and second regions are arranged and embodied such that a first radiation portion of radiation entering the optical element through the radiation entrance face is reflected in the first region and after reflection in the first region is deflected in the second region towards a plane defined by the radiation entrance face.
Claims
1. An optical element for beam shaping for radiation emitted by a radiation-emitting semiconductor chip, the optical element comprising: a radiation entrance face; and a boundary surface different from the radiation entrance face, the boundary surface having two first regions and two second regions arranged and embodied such that a first radiation portion of radiation entering the optical element through the radiation entrance face is reflected in the first regions and after reflection in the first regions is deflected in the second regions towards a plane defined by the radiation entrance face, wherein the boundary surface is symmetrical relative to a surface normal of an emission face of the radiation-emitting semiconductor chip, wherein the first regions merge together in the region of the surface normal, and the first regions each merge on the outside into a separate second region, and wherein the second regions are arranged and embodied to direct a second radiation portion of radiation entering the optical element through the radiation entrance face and impinging directly on the second region in a direction that points away from the plane defined by the radiation entrance face.
2. The optical element according to claim 1, wherein the first region extends over at least regions of the radiation entrance face.
3. The optical element according to claim 1, wherein the first regions are arranged and embodied such that a portion of the radiation entering through the radiation entrance face and impinging on the first region is regions are totally reflected in the first regions.
4. The optical element according to claim 1, wherein radiation exits the optical element via the second regions of the boundary surface.
5. A lighting device having an optical element according to claim 1, wherein the lighting device comprises a radiation-emitting semiconductor chip with the emission face, and wherein the emission face determines the surface normal.
6. The lighting device according to claim 5, wherein the optical element comprises a recess, in which the radiation-emitting semiconductor chip is arranged.
7. The lighting device according to claim 5, wherein the semiconductor chip is a surface emitter.
8. The lighting device according to claim 5, wherein each second region extends at least over a sector of 45 to 90 relative to the surface normal.
9. The lighting device according to claim 5, wherein the optical element is arranged and embodied such that a maximum difference in light intensity of the radiation exiting from the optical element at an angle of between 0 and 135 relative to the surface normal is less than 40%, preferably less than 20%.
10. The lighting device according to claim 5, wherein the optical element is arranged and embodied such that at least 3% of luminous flux of the radiation exiting from the optical element is emitted by the lighting device at an angle of between 135 and 180 relative to the surface normal.
11. The lighting device according to claim 5, wherein a length of the optical element is greater than five times a length of the radiation-emitting semiconductor chip.
12. The lighting device according to claim 5, wherein the optical element is provided for beam shaping for radiation emitted by a plurality of radiation-emitting semiconductor chips.
13. A lighting arrangement having a plurality of lighting devices, each lighting device comprising a radiation-emitting semiconductor chip and an optical element for beam shaping for radiation emitted by the radiation-emitting semiconductor chip, wherein the lighting devices form a plurality of lighting devices of a first type, and a plurality of lighting devices of a second type, wherein the lighting devices of the first type and the lighting devices of the second type are arranged in a flat field, wherein the lighting devices of the first type form a border of the field, wherein the optical elements of the lighting devices of the first type have an asymmetrical cross-section, each optical element of a lighting device of the first type comprising: a radiation entrance face; and a boundary surface different from the radiation entrance face, the boundary surface having a first region and a second region arranged and embodied such that a first radiation portion of radiation entering the optical element through the radiation entrance face is reflected in the first region and after reflection in the first region is deflected in the second region towards a plane defined by the radiation entrance face, and wherein the optical elements of the lighting devices of the second type have a symmetrical cross-section.
14. The lighting arrangement according to claim 13, wherein the lighting devices of the first type are arranged such that the second regions of the boundary surfaces of the optical elements of the lighting devices of the first type are arranged at an outer edge of the field, and optical elements of the lighting devices of the second type, which are each provided for beam shaping for radiation emitted by a radiation-emitting semiconductor chip, are arranged and embodied for directing radiation entering the respective optical element of the lighting device of the second type in a direction which points away from a plane defined by at least one radiation entrance face of the optical elements of the lighting devices of the second type.
15. The lighting arrangement according to claim 13, wherein the asymmetry and the symmetry relate to, when viewed in cross-section, a surface normal of an emission face or to an axis parallel thereto.
16. The lighting arrangement according to claim 13, wherein emission patterns of the lighting devices of the first type and of the lighting devices of the second type are different.
17. An optical element for beam shaping for radiation emitted by a radiation-emitting semiconductor chip, wherein the optical element comprises a radiation entrance face and a boundary surface different from the radiation entrance face with a first region and a second region, wherein the first and second regions are arranged and embodied such that a first radiation portion of radiation entering the optical element through the radiation entrance face is reflected in the first region and after reflection in the first region is deflected in the second region towards a plane defined by the radiation entrance face, wherein the boundary surface is asymmetrical; and, wherein the asymmetry relates to, when viewed in cross-section, a surface normal of an emission face of the radiation-emitting semiconductor chip or to an axis parallel to the surface normal, and wherein the second region is arranged and embodied to direct a second radiation portion of radiation entering the optical element through the radiation entrance face and impinging directly on the second region in a direction that points away from the plane defined by the radiation entrance face.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages, advantageous configurations and convenient aspects are revealed by the following description of the exemplary embodiments in conjunction with the figures.
(2)
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(10) Identical and similar elements and those which act in the same way are provided with identical reference numerals in the figures. The figures and the size ratios of the elements illustrated in the figures relative to one another are not to be regarded as being to scale. Rather, individual elements may be illustrated on an exaggeratedly large scale for greater ease of depiction and/or better comprehension.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(11)
(12)
(13) In
(14) In the sectional view in
(15) The length L of the optical element 1 is preferably greater than five times the length of the radiation-emitting semiconductor chip 8.
(16) In the schematic view of
(17) As examples of radiation emitted by the radiation-emitting semiconductor chip 8 and entering the optical element 1, radiation portions 9, 10 and 11 are shown in
(18) The first radiation portion 9 impinges on the first region 4 and is reflected thereby, preferably totally reflected. Total reflection arises when the angle at which a ray or radiation impinges on a point of the boundary surface 3 of the first region 4 is greater, relative to a tangent normal through this point, than the critical angle of the total reflection of the optical element 1 in the medium surrounding the latter at said point. The tangent normal at the stated point is likewise in each case crucial for sizing of this critical angle.
(19) The first radiation portion 9 is reflected by the first region 4 towards the second region 5, on which it impinges, preferably directly. After the reflection in the first region 4, the first radiation portion 9 is deflected in the second region 5 with at least one direction component towards a plane defined by the radiation entrance face 2 (towards bottom right in
(20) Thus, the first radiation portion 9 is emitted in an angular range greater than 90 relative to the surface normal 12 (backwards) by the lighting device 100 and the second and third radiation portions 10, 11 are emitted in an angular range of less than 90 relative to the surface normal 12 (forwards) by the lighting device 100.
(21) The optical element 1 may moreover be connected to the radiation-emitting semiconductor chip 8 by suitable means. The optical element 1 may be fastened to the carrier 7 or the radiation-emitting semiconductor chip 8 or another component using an interference fit, hot interference fit, an adhesive bond or a thermal riveted joint. To produce the optical element 1, it is possible, for example, to use a molding or compression method, for instance an injection molding, injection compression molding or compression molding method or a transfer molding method.
(22) Preferably, the optical element 1 includes a plastics material, for instance PMMA (polymethyl methacrylate), an epoxide or a silicate. The optical element may take the form of an add-on or offset lens. In an embodiment of the optical element as an add-on or offset lens, the optical element is preferably made of glass. The optical element may moreover be placed or molded onto the radiation-emitting semiconductor chip 8. The optical element is in this case preferably free of undercuts. In this case, it is possible to avoid costly use of a split in the mould when producing the optical element.
(23) The optical element preferably takes the form of a lens or is lenticular, in particular takes the form of a lens or microlens embodied for radiation shaping.
(24) The optical element 1 preferably takes the form of microoptics and is provided for beam shaping for radiation emitted by a single radiation-emitting semiconductor chip 8. Alternatively, the optical element 1 may also be provided, arranged and embodied for beam shaping for radiation emitted by a plurality of radiation-emitting semiconductor chips.
(25) Contacting of the radiation-emitting semiconductor chip may preferably proceed by so-called flip-chip design or by means of so-called chip-bonding using connecting wires. In this respect, the carrier 7 may comprise connecting wires with whose contacts the radiation-emitting semiconductor chips are connected. The radiation-emitting semiconductor chip may be connected to the carrier 7 by so-called chip-on-board technology. This configuration has the advantage of a low component height for the stated components or the lighting device. The carrier 7 of the radiation-emitting semiconductor chip 8 may preferably be optimized in terms of heat dissipation from the radiation-emitting semiconductor chip 8.
(26) The optical element 1 is moreover arranged and embodied such that a maximum difference in the light intensity of the radiation emitted by the lighting device 100 or the optical element 1 at an angle of between 0 and 135 relative to the surface normal 12 is less than 40%, preferably less than 20%. Furthermore, the optical element 1 is arranged and embodied such that at least 3% of the luminous flux, of the radiation exiting from the optical element, is emitted by the lighting device at an angle of between 135 and 180 relative to the surface normal 12.
(27) Preferably, the lateral distance (measured horizontally) of the carrier 7 from an edge of the optical element 1 is selected to be as small as possible, so that as large as possible a radiation portion may be emitted backwards by the lighting device 100, without a significant radiation portion being absorbed or reflected by the carrier 7.
(28) Alternatively or in addition, a carrier material transparent for the radiation emitted by the lighting device 100 may be provided, such that the radiation portion emitted by the lighting device 100 is particularly large, since then radiation may also be emitted through the carrier 7. The above-stated distance-optimized solution has the advantage, however, of a more simply achievable greater thermal conductivity relative to a transparent carrier material, which usually has a lower thermal conductivity. The optical element may moreover comprise a single material or two layered materials with different refractive indices. The refractive indices of these materials may be matched to one another. The inner material or material arranged at the bottom may in this case comprise a high-refractive-index silicone, and the outer material or material arranged at the top, from which the radiation exits from the optical element, may in this case comprise low-refractive-index silicone. The inner boundary surface may then preferably form the boundary surface crucial for beam shaping having the first, second and optionally third regions. The outer material may, for example, be over-laminated. This embodiment has the advantage that contamination of the boundary surface of the inner material may be prevented or restricted.
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(32) The top view in
(33) Although not represented explicitly here, provision is likewise made in the case of lighting devices 101 and 102, as described further above, for second radiation portions to be directed directly forwards by the second regions 5.
(34) Likewise, the optical element may be configured in such a way that the first, second and optionally third regions of the boundary surface of the optical element are distributed circumferentially or azimuthally in any desired way around the optical element, in order to shape an emission pattern of the lighting device, when viewed in plan view, purposefully in specific angular ranges.
(35)
(36) The lighting devices of the first and second types are arranged preferably in a flat, preferably planar field. The lighting devices 100 of the first type are preferably arranged at an outer edge of the field, particularly preferably around it. The lighting devices 110 of the second type are preferably arranged inside the field. The corresponding first radiation portions 9 are indicated in each case by way of example by the arrows.
(37) The lighting devices 110 of the second type preferably each have a radiation-emitting semiconductor chip 8 as described above and optical elements 1b. The optical elements 1b are preferably moreover in each case arranged and embodied in such a way as to direct forwards (upwards in
(38) The optical elements 1a of the lighting devices 100 of the first type are moreover preferably arranged in such a way that the respective second regions 6 are each arranged at the outer edge. Third regions 6 of the lighting devices 100 of the first type may here be directed inwards and in particular accordingly face the lighting devices 110 of the second type.
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(40) By way of example, in each case twelve lighting devices 100 of the first type are shown here forming a border round the field, and four lighting devices 110 of the second type inside the field.
(41) Alternatively, instead of a plurality the lighting arrangement 200 may also comprise just one lighting device 110 of a second type with an optical element 1b, which is provided for beam shaping for radiation emitted by one or a plurality of radiation-emitting semiconductor chips 8. This lighting device 110 of the second type may here comprise one or a plurality of radiation-emitting semiconductor chips 8 and be arranged and embodied such that the above-described or similar effects or emission patterns are established.
(42) With the lighting arrangement 200, it is advantageously possible to achieve an emission pattern of radiation with a maximally uniform light intensity distribution over a large angular range, in particular a solid angle range. In addition, the advantage is achieved of simple and/or inexpensive production of the radiation-emitting semiconductor chips 8, which may be manufactured in a plane. In this case, a carrier material and/or connection of the carrier material with the radiation-emitting semiconductor chip 8 including electrical contacting may be configured so as to be able to achieve an optimized thermal connection of the radiation-emitting semiconductor chips 8 on the carrier 7 with improved heat dissipation or simple and effective cooling.
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(44) The component 300 may moreover be configured to generate polychromatic, in particular white light. To this end, part of the radiation generated by the radiation-emitting semiconductor chip 8 (not shown in
(45) For the purposes of the present application, provision is made for the radiation-emitting semiconductor chips in each case to emit radiation of different spectral ranges, in particular visible spectral ranges. The resultant mixed color may then likewise be additionally converted by the luminescence conversion material.
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(47) In a cross-section the lighting device 120 may appear as described above and, for example, illustrated in
(48) For the purposes of the present application, the first region 4 (not labeled) may be arranged both on the outside and on the inside of the optical element 1, depending on in which region it is desired to achieve emission of radiation in a forward or backward direction. As described above, emission proceeds forwards, or with at least one direction component forwards (in
(49) Provision is moreover made for the carrier to have an orifice and preferably be of annular configuration. In this case an orifice in the optical element may be dispensed with. The optical element is here preferably likewise arranged on the carrier. According to the desired emission pattern, this optical element may be provided in any desired manner with first, second and third regions and in particular comprise a symmetrical or asymmetrical boundary surface.
(50) Provision is furthermore made for a boundary surface of the optical element 1c to be both symmetrical and asymmetrical when viewed in cross-section, for example, in accordance with
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(53) Furthermore, the emission pattern comprises two curves, wherein the angle of the one curve relates to the xz plane and that of the other curve to the yz plane. Due to the rotational symmetry of the optical element 1, the two curves largely overlap. Radiation would be emitted completely backwards by the optical element 1 in the case of an angle of 180 or 180. However, it should be noted that radiation is in each case, i.e., in the positive and negative angular ranges, emitted only up to an angle of something over 150 relative to the positive z axis. For larger angles the intensity is equal to zero. Overall, the emission pattern in each case comprises intensity maxima at approx. 110 and 72 and a central maximum at an angle of approx. 0.
(54) Like
(55) Like
(56) The invention is not restricted by the description given with reference to the exemplary embodiments. Rather, the invention encompasses any novel feature and any combination of features, including in particular any combination of features in the claims, even if this feature or this combination is not itself explicitly indicated in the claims or exemplary embodiments.