Blow molding machine and method for sterilizing the same
10046506 ยท 2018-08-14
Assignee
Inventors
Cpc classification
B29C49/4289
PERFORMING OPERATIONS; TRANSPORTING
B29C49/46
PERFORMING OPERATIONS; TRANSPORTING
A61L2202/15
HUMAN NECESSITIES
B29C49/42414
PERFORMING OPERATIONS; TRANSPORTING
B29C2949/0715
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C49/46
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A blow molding machine is simply sterilized. The blow molding machine is sterilized by filling a preform (1) with a liquid sterilizer (P) containing an ethanol constituent or both an ethanol constituent and a hydrogen peroxide constituent, and blasting blow air into the preform (1) in a state where the liquid sterilizer (P) remains in the preform (1) to diffuse the liquid sterilizer (P).
Claims
1. A method for sterilizing a blow molding machine that sterilizes the blow molding machine by filling a preform with a liquid sterilizer and blasting blow air into the preform in a state where the liquid sterilizer remains in the preform to diffuse the liquid sterilizer, wherein the preform containing the liquid sterilizer of 0.1 mL to 10 mL is held by a holding member and heated to activate the liquid sterilizer in the preform, the holding member is sterilized by the activated sterilizer, the preform is then put in a molding die, an extension rod is made to protrude into the preform, blow air is blasted into the preform from a valve block to expand the preform into a container and at the same time diffuse the remaining liquid sterilizer in the container, the extension rod then retracts, and the liquid sterilizer remaining in the container is guided to the retracted extension rod through the valve block along with the blow air and the interior of the valve block and the extension rod are sterilized.
2. The method for sterilizing a blow molding machine according to claim 1, wherein, the remaining liquid sterilizer in the container is further guided into a chamber surrounding the blow molding machine after being guided to the retracted extension rod through the valve block along with the blow air.
3. The method for sterilizing a blow molding machine according to claim 1, wherein an interior of the molding die of the blow molding machine is also sterilized by blasting the blow air into the preform to expand and break the preform, thereby diffusing the remaining liquid sterilizer.
4. The method for sterilizing a blow molding machine according to claim 1, wherein the preform is blow-molded after the liquid sterilizer is made to adhere to an outer surface of the preform.
5. The method for sterilizing a blow molding machine according to claim 1, wherein the liquid sterilizer contains one or both of a hydrogen peroxide constituent and an ethanol constituent.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
EMBODIMENTS FOR CARRYING OUT THE INVENTION
(9) In the following, embodiments of the present invention will be described.
(10) <First Embodiment>
(11) As shown in
(12) The heating part 3 and the molding part 4 are covered with a chamber 19, which serves as a protective cover. In the chamber 19, a positive pressure is maintained by constantly suppling an aseptic air into the chamber 19 from an aseptic air supply source (not shown).
(13) On the upstream side of the transfer device, there is provided a preform supplying machine 5 that successively supplies preforms 1 at predetermined intervals.
(14) As shown in
(15) An endless conveyor 6, which is a delivery device for the preform 1, extends from the preform supplying machine 5 to the blow molding machine.
(16) The heating part 3 is disposed in a part of the blow molding machine where the blow molding machine receives the preforms 1 from the preform supplying machine 5.
(17) The endless conveyor 6 extends into the heating part 3 and is provided with a wheel 7 at its end in the heating part 3. The endless conveyor 6 and the wheel 7 are provided with a gripper or the like (not shown) that holds the preform 1 during conveyance.
(18) The heating part 3 has a furnace chamber that is elongated in one direction. In the furnace chamber, an endless chain 8 serving as a transfer device for the preforms extends between a pair of pulleys 8a and 8b that are disposed to be opposed to each other in a horizontal plane. The endless conveyor 6 is attached to the pulley 8a disposed close to an inlet port of the furnace chamber.
(19) A large number of holding members 9 for preforms 1 like that shown in
(20) The holding member 9 is inserted into the mouth portion 1a of the preform 1 passed from the wheel 7 to the endless chain 8 as shown in
(21) If the holding member 9 is formed as a mandrel rather than the spindle, the preform 1 can be supported in an inverted position during conveyance.
(22) A heater 10 that emits infrared rays is attached to an inner wall surface of the furnace chamber of the heating part 3 along a forward and a return run of the endless chain 8.
(23) After the preform 1 is received by the holding member 9 via the endless conveyor 6 and the wheel 7, the preform 1 travels along the inner wall surface of the heating part 3 while rotating on its axis. The preform 1 conveyed by the holding member 9 is heated by the heater 10 provided over the inner wall surface of the heating part 3. When the preform 1 is travelling in the heating part 3, the preform 1 rotates on its axis as the holding member 9 rotates, and is uniformly heated by the heater 10 so that the preform 1 excluding the mouth portion 1a is heated to 90 C. to 130 C., which is a temperature range suitable for blow molding. The temperature of the mouth portion 1a is kept to be equal to or lower than 70 C., at which no deformation or the like occurs, so that sealing between the mouth portion 1a and a cap (not shown) to be fitted on the mouth portion 1a is not compromised.
(24) At a connection of the pulley 8a at one end of the endless chain 8 to the return run of the endless chain 8, there is provided a row of wheels 11 and 12 that receive the preform 1 heated by the heater 10 and convey the preform 1 into the molding part 4.
(25) The upstream wheel 11 is provided with a gripper (not shown) on the circumference thereof, and the gripper grasps the preform 1 at the mouth portion 1a thereof and conveys the preform 1 to the following downstream wheel 12.
(26) The downstream wheel 12 is provided with a plurality of two-piece blow molding dies 13 on the circumference thereof, at predetermined intervals, and the blow molding die 13 receives the heated preform 1 from the gripper of the upstream wheel 11 and molds the preform 1 into the bottle 2 by blow air. The blow molding dies 13 rotate at a constant velocity around the wheel 12 as the wheel 12 rotates.
(27) As shown in
(28) Once the blow molding die 13 receives the heated preform 1 from the wheel 11, the die 13 is closed to mold the preform 1 into the bottle 2 while rotating with the valve block 14. In the blow molding, as shown in
(29) The blow molding die 13 rotates with the wheel 12 and is opened to release the molded bottle 2 at a position where the blow molding die 13 is adjacent to a conveyance wheel 16. The bottle 2 is received by a gripper (not shown) of the conveyance wheel 16.
(30) Another row of wheels 17 and 18 is coupled to the conveyance wheel 16, and the preform 1 is conveyed to the outside of the blow molding machine by grippers of the wheels 17 and 18.
(31) As described above, the blow molding machine is opened for repair, maintenance or other purposes, and the interior of the blow molding machine opened and contaminated has to be sterilized.
(32) To this end, a liquid sterilizer supplying device that supplies a liquid sterilizer P into the preform 1 as shown in
(33) In
(34) As shown in
(35) Next, an operation of the blow molding machine described above will be described.
(36) In a normal bottle molding operation, the preform 1 is conveyed into the heating part 3 of the blow molding machine by the endless conveyor 6 of the preform supplying machine 5.
(37) Once the preform 1 is introduced into the heating part 3, the preform 1 is held by the holding member 9 attached to the endless chain 8 and heated to a temperature suitable for blow molding by the heater 10 while traveling with the moving endless chain 8 (see
(38) The preform 1 heated to a predetermined temperature is passed from the holding member 9 of the endless chain 8 to the gripper of the wheel 11 and then received in the blow molding die 13 rotating with the wheel 12.
(39) Once the blow molding die 13 receives the preform 1 and is closed, the extension rod 5 lowers from inside the valve block 14 into the preform 1 to the bottom thereof, thereby stretching the preform 1. Then, the blow air is blasted into the preform 1 from the annular nozzle between the valve block 14 and the extension rod 15, and the preform 1 is molded into the bottle 2 in a cavity C of the blow molding die 13 (see
(40) Once the preform 1 is molded into the bottle 2 and the blow molding die 13 reaches a position where the blow molding die 13 is adjacent to the conveyance wheel 16, the blow molding die 13 is opened to release the molded bottle 2.
(41) The released bottle 2 is received by the gripper (not shown) of the conveyance wheel 16 and conveyed to the outside of the blow molding machine.
(42) As described above, some failure can occur in the blow molding machine during manufacture of the bottles 2 by the blow molding machine. In such a case, an operator stops the blow molding machine, opens the chamber 19 covering the blow molding machine, and opens the blow molding die 13 or the like to inspect or clean the interior thereof.
(43) If the blow molding machine is opened, microorganisms from the external environment including a human body enter the blow molding machine, adhere to the molding die 13, the extension rod 15 or the like and also to the preform 1 or the bottle 2, thereby inhibiting manufacture of an aseptic package. To avoid this, before the blow molding machine is restarted, the interior of the blow molding machine needs to be sterilized.
(44) To this end, when inspection or the like of the interior of the blow molding machine is completed, and the blow molding machine is restored to its original state, the liquid sterilizer P is first supplied into the preform 1 as shown in
(45) In the first embodiment, before the preform 1 enters the heating part 3, such as when the preform 1 is traveling around the wheel 7, a predetermined amount of liquid sterilizer P is supplied into the preform 1 from the sterilizer supplying nozzle 20.
(46) The liquid sterilizer P may contain one or both of hydrogen peroxide and ethanol. As an alternative, peracetic acid, a sodium hypochlorite solution, or an acidic water is effective.
(47) When the liquid sterilizer P contains hydrogen peroxide, the concentration of the hydrogen peroxide solution is preferably 0.1% by weight to 35% by weight, or more preferably 1% by weight to 5% by weight.
(48) When the liquid sterilizer P contains an ethanol constituent, the sterilizer can be efficiently vaporized in the blow molding machine.
(49) The amount of the liquid sterilizer P supplied into the preform 1 is 0.01 mL to 10 mL for each preform, or desirably 0.1 mL to lmL for each preform.
(50) As shown in
(51) The preform 1 containing the liquid sterilizer P is then held by the holding member 9, introduced into the heating part 3 and heated by the heater 10 from the outer surface side thereof (see
(52) As a result of being heated in the heating part 3, some of the liquid sterilizer P in the preform 1 is vaporized or otherwise activated, and the activated sterilizer flows to the gap between the mouth portion 1a of the preform 1 and the holding member 9 (see
(53) The preform 1 conveyed out of the heating part 3 is still held by the holding member 9, put in the molding die 13 that is now separated into two halves, and confined in the molding die 13 when the molding die 13 is clamped. After the clamping, the valve block 14 is connected to an upper end of the molding die 13. At this stage, constituents of the liquid sterilizer P remain in the preform 1 (see
(54) By controlling the valve block 14, the extension rod 15 moves downward through the valve block 14 and enters the preform 1. The extension rod 15 stretches the preform 1 as the extension rod 15 enters preform 1. In this process, a tip end of the extension rod 15 comes into contact with the liquid sterilizer P remaining in the preform 1 and is thereby sterilized (see
(55) After that, the blow air is blasted into the preform 1 from the valve block 14 to expand the preform 1. As a result, the preform 1 is shaped into the bottle 2, which is a container, as shown by the alternate long and two short dashes line in
(56) In addition, as a result of the blow air being blasted into the preform 1, constituents of the liquid sterilizer P remaining in the preform 1 is scattered and diffused. The diffused sterilizer adheres to and sterilizes the inner surface of the molded bottle 2 and the outer part of the extension rod 15.
(57) After that, by controlling the valve block 14, the blow air is discharged from the valve block 14, and the interior of the valve block 14 and the extension rod 15 are sterilized by the sterilizer contained in the discharged blow air.
(58) This sterilization process for the interior of the blow molding machine can be performed each time one bottle 2 is molded in one molding die 13 or each time a plurality of bottles 2 are molded in one molding die 13.
(59) After the sterilization process for the interior of the blow molding machine is thus completed, supply of the liquid sterilizer P from the sterilizer supplying nozzle 20 into the preform 1 is stopped, and molding of bottles 2 is continued.
(60) In the step of molding the preform 1 shown in
(61) If the preform 1 is broken in the course of expansion in this way, the liquid sterilizer P remaining in the preform 1 is scattered and diffused in the molding die 13 to adhere the inner surface of the molding die 13, so that a larger part including the cavity C can be sterilized.
(62) In this case again, the sterilization process for the interior of the blow molding machine can be performed each time one bottle 2 is molded in one molding die 13 or each time a plurality of bottles 2 are molded in one molding die 13.
(63) After the sterilization process for the interior of the blow molding machine is thus completed, molding of bottles 2 is continued.
(64) <Second Embodiment>
(65) As shown in
(66) In this case, since the preform 1 is held by the holding member 9 as shown in
(67) As required, as shown in
(68) In the second embodiment, since the sterilizer is supplied into the preform 1 that is already heated to some extent, the sterilizer is quickly vaporized, and the holding member 9 is quickly sterilized.
(69) <Third Embodiment>
(70) As shown in
(71) In addition, as required, as shown in
(72) <Fourth Embodiment>
(73) As shown in
(74) If the sterilizer supplying nozzles 20, 20 are disposed in this way, even if the liquid sterilizer P supplied from the sterilizer supplying nozzle 20 on the upstream side is consumed in the heating part 3, the liquid sterilizer P can be replenished from the sterilizer supplying nozzle 20 on the downstream side.
(75) In addition, as required, as shown in
(76) <Fifth Embodiment>
(77) As shown in
(78) Piping 28 for supplying blow air through a predetermined valve (not shown) therein and piping 29 for discharging used blow air through another valve (not shown) are connected to the valve block 14. The discharging piping 29 is provided with a silencer 30.
(79) In addition, the extension rod 15 that penetrates the valve block 14 and can protrude into and retract from the molding die 13 is provided. The extension rod 15 is disposed in such a manner that the central axis thereof is aligned with the extension of the central axis of the molding die 13 and the central axis of the preform 1 held in the molding die 13.
(80) A driving part that makes the extension rod 15 perform the protrusion and retraction operations described above is provided for the extension rod 15. More specifically, a nut 22 is coupled to a rear end of the extension rod 15, and a feeding threaded bar 23 that extends in parallel with the extension rod 15 is screwed into the nut 22. In order to make the extension rod 15 precisely perform the protrusion and retraction operations described above, a guide member 24 that extends in parallel with the feeding threaded bar 23 is provided. One or more rail-shaped or bar-shaped guide members 24 are provided, and the guide members 24 are slidably engaged with a base portion 15a of the extension rod 15 at the rear end thereof or with the nut 22.
(81) The feeding threaded bar 23 is coupled to an output shaft of a servomotor 25 at one end thereof and thus can be rotated in both forward and reverse directions.
(82) The extension rod 15, the feeding threaded bar 23 that is part of the driving part therefor and the like are covered by and sealed in a housing box 26. The housing box 26 may be divided by a partition wall (not shown) into a section that houses the extension rod 15 and a section that houses the feeding threaded bar 23.
(83) Reference numeral 27 denotes a ventilation part that includes a filter or the like through which any remaining sterilizer P filling the housing box 26 passes to the outside of the housing box 26 along with the used blow air. The sterilizer P flowing with the blow air is caught and decomposed by the filter of the ventilation part 27, and only the blow air flows out of the housing box 26.
(84) The ventilation part 27 may be a simple ventilation hole, rather than including a filter, and any remaining sterilizer P filling the housing box 26 may be guided into the chamber 19 outside the housing box 26 along with the used blow air so that the interior of the chamber 19 can also be sterilized by the sterilizer P.
(85) Next, an operation of the blow molding machine according to the fifth embodiment will be described.
(86) In the blow molding machine described above, if a desired liquid sterilizer P such as hydrogen peroxide is put in the preform 1 (see
(87) Once the preform 1 heated as described above and containing the remaining liquid sterilizer P that has not been vaporized is put in the molding die 13, the servomotor 25 rotates in the forward direction to make the extension rod 15 protrude into the preform 1. Once the protrusion is completed, an opening of the valve block 14 is closed with a valve (not shown) provided on the extension rod 15 at the middle thereof.
(88) Then, the blow air is blasted into the preform 1 through a predetermined valve in the valve block 14 from the piping 28 for supplying blow air, thereby expanding the preform 1 into the bottle 2, which is a container. Meanwhile, the sterilizer P is diffused in the bottle 2. As a result, the sterilizer P adheres to a front part of the extension rod 15 and is activated by the heat of the preform 1 to sterilize the front part of the extension rod 15.
(89) When molding of the bottle 2 is completed, the used blow air is discharged to the outside of the molding die 13 through another valve in the valve block 14 and the piping 29. In this step, the discharge air noise is reduced by the silencer 30.
(90) The blow air discharged through the piping 29 and the silencer contains hydrogen peroxide in the form of mist, gas or a mixture thereof. This discharged air containing hydrogen peroxide flows into the chamber 19, thereby sterilizing the entire molding part 4 including the molding die 13 or the like in the chamber 19.
(91) Once molding of the bottle 2 is completed, the servomotor 25 rotates in the reverse direction, the extension rod 15 retracts, and the valve at the middle of the extension rod 15 is separated from the opening of the valve block 14. As a result, the opening of the valve block 14 is opened, and the used blow air containing hydrogen peroxide described above also flows into the housing box 26, thereby sterilizing the entire extension rod 15 in the housing box 26, the feeding threaded bar 23 of the driving part, the inner surface of the housing box 26 and the like.
(92) The blow air having flowed into the housing box 26 exits the housing box 26 through the ventilation part 27 and flows into the chamber 19. Thus, the molding part 4 in the chamber 19 is sterilized not only by the discharge air having passed through the silencer 30 described above but also by the discharge air having passed through the ventilation part 27.
(93) If the bottle 2 ruptures or otherwise breaks in the molding die 13 as shown in
(94) After the interior of the chamber 19 is sterilized by the hydrogen peroxide contained in the discharge air described above, aseptic air is supplied into the chamber 19 from the aseptic air supplying apparatus (not shown), thereby maintaining the aseptic condition in the chamber 19. If the sterilizer filling the preform 1 contains ethanol, propanol or isopropanol, the sterilizer is instantaneously vaporized at room temperature, so that the interior of the chamber 19 is quickly sterilized. As required, the aseptic air supplying apparatus may be provided with a heater and blast heated aseptic air into the chamber 19.
REFERENCE NUMERALS
(95) 1 preform 2 container (bottle) 9 holding member 13 molding die 14 valve block 15 extension rod 20, 21 sterilizer supplying nozzle P liquid sterilizer