FOLDING DEVICE, PACKAGING FACILITY FOR ARTICLES, AND METHOD FOR FOLDING SIDE FLAPS OF EXTERNAL CARDBOARD PACKAGINGS

Abstract

The invention relates to a folding device (10) for transporting an outer cardboard package (20) having folding lines and for folding at least one side flap (21) of the outer cardboard package (20). The folding device (10) comprises at least one conveyor system with a guiding unit (11) and with at least two transporting units (30) disposed on the guiding unit (11) for the transport of the outer cardboard packages (20) in a transport direction (TR). The at least two transporting units (30) are disposed in a row at the conveyor system and are transported in transport direction (TR) through and/or by the conveyor system. Each transporting unit (30) comprises an own, individually controllable drive (32) and further at least one folding unit (35) for folding over at least one side flap (21) of an outer cardboard package (20).

Claims

1. A folding device (10) for transporting an outer cardboard package (20) having folding lines and for folding at least one side flap (21) of the outer cardboard package (20), the folding device (10) comprising: at least one conveyor system with a guiding unit (11) and with at least two transporting units (30) disposed on the guiding unit (11) for the transport of an outer cardboard packages (20) in a transport direction (TR); wherein the at least two transporting units (30) are disposed in transport direction (TR) in a row at the conveyor system and are transportable in transport direction (TR) by the conveyor system; wherein each transporting unit (30) comprises an own, individually controllable drive (32); and wherein each transporting unit (30) has at least one folding unit (35) for folding over at least one side flap (21) of the outer cardboard package (20).

2. The folding device (10) as recited in claim 1, wherein the at least one folding unit (35) of one of the at least two transporting units (30) extends away from a receiving area (34) for the outer cardboard package (20) and toward an adjacent transporting unit (30) of the at least two transporting units (30).

3. The folding device (10) as recited in claim 2, wherein the at least one folding unit (35) extends parallel to the transport direction (TR) of the conveyor system.

4. The folding device (10) as recited in claim 2, wherein the at least one folding unit (35) is a stop for an outer cardboard package (20) disposed on an adjacent transporting unit (30) of the at least two transporting units (30).

5. The folding device (10) as recited in claim 1, wherein the conveyor system comprises a track system with at least two parallely guided tracks (12), and wherein the at least two transporting units (30) have rolls (31) being guided on the tracks (12).

6. The folding device (10) as recited in claim 1, wherein the conveyor system comprises a part of a linear motor arrangement, wherein each of at the least two transporting units (30) comprises a part of a linear motor arrangement, and wherein the folding device further comprises a control device (40) for the linear motor arrangement, and wherein each of the at least two transporting units (30) is individually controllable.

7. The folding device (10) as recited in claim 1, wherein the at least two transporting units (30) each consist of two partial areas (50, 60), wherein the partial areas (50, 60) are disposed one after another in transport direction (TR).

8. The folding device (10) as recited in claim 7, wherein each partial area (50, 60) forms a partial receiving area (51, 61) of each of the at least two transporting units (30) for the outer cardboard package (20) and wherein the partial receiving areas (51, 61) each have a comb structure with comb teeth (54, 64), wherein the comb teeth (54, 64) of the two partial areas (50, 60) are disposed to at least partly engage with each other.

9. The folding device (10) as recited in claim 8, wherein the one partial area (50) has first holding units (53) and the other partial area (60) has second holding units (63) for the outer cardboard package, and wherein the partial areas (50, 60) are shiftable in relation to each other, whereby a spacing (d) between the first holding units (53) and the second holding units (63) is adjustable.

10. The folding device (10) as recited in claim 7, wherein at least one of the partial areas (50, 60) comprises at least one folding unit (35), and wherein each of the partial areas (50, 60) comprises in each case at least one folding unit (35), wherein the at least one folding unit (35) extends away from the particular other partial area (50, 60) of the transporting unit (30), parallel to the transport direction (TR) of the conveyor system.

11. A packaging facility for articles, comprising: a grouping module for assembling a plurality of articles to an article group to be packaged; and an outer packaging module for producing an outer package, wherein the outer packaging module comprises a folding device (10) for transporting and folding at least one side flap (21) of the outer cardboard package (20) having folding lines, the folding device (10) comprising: at least one conveyor system with a guiding unit (11) and with at least two transporting units (30) disposed on the guiding unit (11) for the transport of an outer cardboard package (20) in a transport direction (TR); wherein the at least two transporting units (30) are disposed in transport direction (TR) in a row at the conveyor system and are transportable in transport direction (TR) by the conveyor system; wherein each transporting unit (30) comprises an own, individually controllable drive (32); and wherein each transporting unit (30) has at least one folding unit (35) for folding over at least one side flap (21) of the outer cardboard package (20).

12. A method for folding at least one side flap (21) of an outer cardboard package (20) having folding lines, comprising: disposing a first outer cardboard package (20) on a first transporting unit (30-1) of a conveyor system, disposing the first transporting unit (30-1) within the conveyor system to precede a second transporting unit (30-2) and/or to succeed a third transporting unit (30-3) at a first spacing (Al), and folding over at least one side flap (21) of the first outer cardboard package (20) by at least one folding unit (35) associated with the second transporting unit (30-2) and/or with the third transporting unit (30-3) by changing the first spacing (A1) between the first transporting unit (30-1) and the second transporting unit (30-2) and/or the third transporting unit (30-3) to a second spacing (A2).

13. The method as recited in claim 12, wherein the changing of the first spacing (Al) to the second spacing (A2) between the first transporting unit (30-1) and the second transporting unit (30-2) and/or the third transporting unit (30-3) is carried out by changing a transport speed of at least one of the first, second, or third transporting units (30-1, 30-2, 30-3).

14. The method as recited in claim 13, further comprising using a control device (40) to control the changing of the transport speed of at least one of the first, second, or third transporting units (30-1, 30-2, 30-3).

15. The method as recited in claim 13 or 14, wherein each of the first, second, or third transporting units (30-1, 30-2, 30-3) are moved at a first transport speed the method further comprising increasing a transport speed of the second transporting unit (30-2) relative to the first transport speed of the first transporting unit (30-1) and/or increasing a transport speed of the first transporting unit (30-1) relative to the first transport speed of the third transporting unit (30-1).

16. The method as recited in claim 14, wherein each of the first, second, or third transporting units (30-1, 30-2, 30-3) have a first transport speed the method further comprising increasing a transport speed of the second transporting unit (30-2) relative to the first transport speed of the first transporting unit (30-1) and/or increasing a transport speed of the first transporting unit (30-1) relative to the first transport speed of the third transporting unit (30-1).

17. The packaging facility as recited in claim 11, wherein the at least one folding unit (35) of one of the at least two transporting units (30) extends away from a receiving area (34) for the outer cardboard package (20) and toward an adjacent transporting unit (30) of the at least two transporting units (30).

18. The packaging facility as recited in claim 17, wherein the at least one folding unit (35) extends parallel to the transport direction (TR) of the conveyor system.

19. The packaging facility as recited in claim 17, wherein the at least one folding unit (35) is a stop for an outer cardboard package (20) disposed on an adjacent transporting unit (30) of the at least two transporting units (30).

20. The packaging facility as recited in claim 11, wherein the conveyor system comprises a track system with at least two parallely guided tracks (12), and wherein the at least two transporting units (30) have rolls (31) being guided on the tracks (12).

Description

BRIEF DESCRIPTION OF THE FIGURES

[0043] In the following passages, the attached figures further illustrate exemplary embodiments of the invention and its advantages. The size ratios of the individual elements in the figures do not necessarily reflect the real size ratios. It is to be understood that in some instances various aspects of the invention may be shown exaggerated or enlarged in relation to other elements to facilitate an understanding of the invention.

[0044] FIG. 1 shows a first operating state of a first embodiment of a folding device for closing carton side flaps, with the carton side flaps of the outer cardboard packages still being open.

[0045] FIG. 2 shows a second operating state of a first embodiment of a folding device for closing carton side flaps according to FIG. 1, with the carton side flaps of the outer cardboard packages having been closed.

[0046] FIG. 3 shows a perspective illustration of a second embodiment of a folding device for closing carton side flaps, with no outer cardboard packages shown.

[0047] FIG. 4 shows a lateral illustration of a second embodiment of a folding device for closing carton side flaps according to FIG. 3, with no outer cardboard packages shown.

[0048] FIG. 5 shows a detail from FIG. 3.

[0049] FIG. 6 shows a detail from FIG. 4.

[0050] FIG. 7 shows in detail an embodiment of a two-part transporting and folding shuttle.

[0051] FIG. 8 shows in detail an embodiment of a first partial area of a two-part transporting and folding shuttle according to FIG. 7.

[0052] FIG. 9 shows in detail an embodiment of a second partial area of a two-part transporting and folding shuttle according to FIG. 7.

[0053] FIG. 10 shows a perspective illustration of a second embodiment of a folding device for closing carton side flaps with outer cardboard packages in a first operating state, with the carton side flaps of the outer cardboard packages still open.

[0054] FIG. 11 shows a lateral illustration of a second embodiment of a folding device for closing carton side flaps according to FIG. 10 with outer cardboard packages.

[0055] FIG. 12 shows a detail from FIG. 10.

[0056] FIG. 13 shows a detail from FIG. 11.

[0057] FIG. 14 shows a perspective illustration of a second embodiment of a folding device for closing carton side flaps with outer cardboard packages in a second operating state, with the carton side flaps of the outer cardboard packages having been closed.

[0058] FIG. 15 shows a lateral illustration of a second embodiment of a folding device for closing carton side flaps according to FIG. 14 with outer cardboard packages.

[0059] FIG. 16 shows a detail from FIG. 14.

[0060] FIG. 17 shows a detail from FIG. 15.

[0061] FIG. 18 schematically shows a first embodiment of a packaging facility with an embodiment of a folding device according to the invention.

[0062] FIG. 19 schematically shows a second embodiment of a packaging facility with another embodiment of a folding device according to the invention.

[0063] The same or equivalent elements of the invention are designated using identical reference characters. Furthermore and for the sake of clarity, only the reference characters relevant for describing the individual figures are provided. It should be understood that the detailed description and specific examples of the embodiments of the device and of the method according to the invention or of the packaging facility according to the invention are intended for purposes of illustration only and are not intended to limit the scope of the invention.

DETAILED DESCRIPTION OF THE INVENTION

[0064] The schematic illustration in FIG. 1 shows a first operating state AZ1 of a first embodiment of a folding device 10 for closing carton side flaps 21, with the carton side flaps 21 (not visible in FIG. 1) of the outer cardboard packages 20 still being open, that is, not yet closed. The schematic presentation of FIG. 2 shows a second operating state AZ2 of the folding device 10 according to FIG. 1, with the carton side flaps 21 of the outer cardboard packages 20 having been closed.

[0065] The folding device 10 comprises a at least one conveyor system with a guiding unit. The guiding unit can be a track system 11, formed, for example, of two parallel, circulating tracks 12. At least two transporting units, for example circulating movable conveyor units are arranged on the tracks 12. In the following passages the transporting units are referred to as transporting and folding shuttles 30. The at least two transporting and folding shuttles 30 are disposed in transport direction TR in a row on the track system 11 and are transportable through and/or by the guiding unit or track system 11. The transporting and folding shuttles 30 serve for transporting outer cardboard packages 20 having folding lines in a transport direction TR. The track system 11 can be a circulating track system 11 in which the transporting and folding shuttles 30 are guided in transport direction TR in a first transport section or area T1 and are guided in an opposite direction to the transport direction TR in a second transport section or area T2. Between the first and the second transport sections or areas T1, T2, so-called third transport sections or deflection areas T3 are located.

[0066] Said transporting and folding shuttles 30 are designed to be movable on the tracks 12 of the track system 11 by way of, for example, rolls 31, wheels, or the like. Optionally, the transporting and folding shuttles 30 can also be equipped with suitable sliding units that enable a low-friction sliding along the longitudinal extension direction of the tracks 12. Each transporting and folding shuttle 30 preferably has an own drive 32, in particular a linear motor 33, by way of which each individual transporting and folding shuttle 30 within the folding device 10 is individually controllable and/or drivable.

[0067] Each transporting and folding shuttle 30 preferably has holding units (not illustrated), with which the outer cardboard package 20 to be transported and folded can be at least temporarily secured on or at the transporting and folding shuttle 30. Each transporting and folding shuttle 30 furthermore has at least one folding unit 35 for folding over carton side flaps 21. Especially, the at least one folding unit 35 extends away from a receiving area 34 of the holding unit for the outer cardboard package 20 disposed on the transporting and folding shuttle 30 toward an adjacent transporting and folding shuttle 30. Particularly, the at least one folding unit 35 extends approximately parallel to the transport direction TR of the conveyor system or track system 11 and is designed as stop for an outer cardboard package 20 disposed on an adjacent transporting and folding shuttle 30. In practice, this means that the folding units 35 essentially take effect and achieve their function in combination and interaction with other folding units 35 of adjacent transporting and folding shuttles 30.

[0068] According to the embodiment illustrated here, it is provided that each first transporting and folding shuttle 30, 30-1 has at least one first folding unit 36 for folding over a side flap 21 of a second outer cardboard package 20-2 and at least one second folding unit 37 for folding over a side flap 21 of a third outer cardboard package 20-3. It should be noted in this context that the folding units 35, 36, 37 of a transporting and folding shuttle 30-1 do not serve for folding side flaps 21 of the outer cardboard package 20-1 located on the transporting and folding shuttle 30-1 itself. Instead, a side flap 21 of the outer cardboard package 20-2 located on an adjacent transporting and folding shuttle 30-2 is folded by the at least one first folding unit 36 of the transporting and folding shuttle 30-1. Furthermore, a side flap 21 of the outer cardboard package 20-3 located on an adjacent transporting and folding shuttle 30-3 is folded by the at least one second folding unit 37 of the transporting and folding shuttle 30-1. The folding units 35 of a transporting and folding shuttle 30, 30-1 thus each act upon the outer cardboard packages 20-2, 20-3 located on the directly adjacent transporting and folding shuttles 30, 30-2, 30-3. In particular, the folding units 35, 36, 37 of a transporting and folding shuttle 30, 30-1 do not serve for folding over side flaps 21 of an outer cardboard package 20, 20-1 being transported by the same transporting and folding shuttle 30, 30-1.

[0069] For the method of folding at least one side flap 21 of an outer cardboard package 20 having folding lines, a first outer cardboard package 20-1 is disposed within the conveyor system on a first transporting and folding shuttle 30-1 on the track system 11. In order to effect in an easy way the above-described processes of folding over or folding in, as the case may be, of side flaps 21 of outer cardboard packages 20-2, 20-3 located in each case on adjacent transporting and folding shuttles 30-2, 30-3, the folding units 35, 36, 37 are designed such that they extend in transport direction TR parallel to the tracks 12 away from a receiving or support area 34 for the outer cardboard package 20, 20-1, in each case toward an adjacent transporting and folding shuttle 30-2, 30-3. The first transporting and folding shuttle 30-1 is disposed on the track system 11 of the conveyor system to precede a second transporting and folding shuttle 30-2 and/or to succeed a third transporting and folding shuttle 30-3 at a first spacing. By reducing the spacing A1 between the first transporting and folding shuttle 30-1 and the second transporting and folding shuttle 30-2 and/or the third transporting and folding shuttle 30-3 to a second spacing A2, at least one side flap 21 of the first outer cardboard package 20-1 disposed on the first transporting and folding shuttle 30-1 is folded over by at least one folding unit 35 associated with the second transporting and folding shuttle 30-2 and/or with the third transporting and folding shuttle 30-3, with the side flap/side flaps 21, which is/are aligned lengthwise a transport direction TR of the outer cardboard package 20-1, then each being folded in, preferably at right angles with the track system 11. In this connection, the at least one folding unit 35 of at least one adjacent transporting and folding shuttle 30-2, 30-3 in each case acts upon the outer cardboard package 20-1, while the at least one folding unit 35 of the transporting and folding shuttle 30-1 on which the outer cardboard package 20-1 is disposed does not enter into contact with the outer cardboard package 20-1 disposed on this transporting and folding shuttle 30-1 or receiving area 34, and thus does not act upon said outer cardboard package 20-1. Instead, the at least one folding unit 35 of the transporting and folding shuttle 30-1 on which the outer cardboard package 20-1 is disposed can act upon another outer cardboard package 20 on a directly adjacent transporting and folding shuttle 30, in particular, on the succeeding second transporting and folding shuttle 30-2 and/or on the preceding third transporting and folding shuttle 30-3.

[0070] Thus, closing the side flaps 21 requires no distinct drive mechanisms. The side flaps 21 that have been closed by the folding units 35 are held by the folding units 35 during the further transport within the track system 11 of the folding device 10 so that no additional guide rails or other holding devices are necessary during the further transport through and/or by the folding device 10.

[0071] In the first operating state AZ1 illustrated in FIG. 1, the transporting and folding shuttles 30 have a medium-sized spacing A1. The spacing A1 is to be selected at least sufficiently large for the folding units 35, 36, 37 of a transporting and folding shuttle 30-1 not to be able to act upon the side flaps 21 of the outer cardboard packages 20-2, 20-3 disposed on the directly adjacent transporting and folding shuttles 30-2, 30-3. The medium-sized spacing A1 preferably corresponds to at least one width B20 of an outer cardboard package 20 and one length L of at least one folding unit 35, which extends beyond the width B20 of the outer cardboard package 20.

[0072] By reducing the spacing A1 to a spacing A2 corresponding to nearly one width B20 of an outer cardboard package 20, or, as the case may be, to one width B20 of an outer cardboard package 20 plus a slight spacing xx, the folding units 35, 36, 37 act upon the particular adjacent side flap 21 of an outer cardboard package 20 on a directly adjacent transporting and folding shuttle 30, whereby the outer cardboard package 20 is folded over and/or folded in along the die-cut folding line of the outer cardboard package 20.

[0073] The spacing A between adjacent transporting and folding shuttles 30 is, in particular, reduced by the speed of a succeeding transporting and folding shuttle 30, 30-1 being increased in relation to the speed of a transporting and folding shuttle 30, 30-3 preceding in transport direction TR. This is easily feasible, in particular, due to the individually controllable linear motors 33.

[0074] In particular when using a plurality of transporting and folding shuttles 30 disposed in a row at the track system 11, it can then be provided that the speed of the transporting and folding shuttles 30 disposed further in the back as seen in transport direction TR has to be significantly higher during transfer of the folding device 10 from a first operating state AZ1 to a second operating state AZ2 in comparison to the speed of the transporting and folding shuttles 30 disposed further in the front as seen in transport direction TR. This applies in particular when all transporting and folding shuttles 30 are to be transferred synchronously from the first operating state AZ1 according to FIG. 1 with a spacing A1 between the transporting and folding shuttles 30 to the second operating state AZ2 according to FIG. 2 with a spacing A2 between the transporting and folding shuttles 30. It can be alternatively provided that the transporting and folding shuttles 30 are not simultaneously but successively advanced toward each other and the outer cardboard packages 20 thus successively processed.

[0075] According to a further embodiment, the change of the spacing A can also be carried out by a reduction of the transport speed of a transporting and folding shuttle 30. For instance, the transport speed of the first transporting and folding shuttle 30-1 can be reduced in relation to the transport speed of the succeeding second transporting and folding shuttle 30-2. Alternatively or additionally, the transport speed of the preceding third transporting and folding shuttle 30-3 can be reduced in relation to the transport speed of the first transporting and folding shuttle 30-1. In particular, a folding unit 35 of the preceding third transporting and folding shuttle 30-3 can thus act upon a first side flap 21 of the outer cardboard package 20-1 and fold in said outer cardboard package 20-1, in particular, at right angles with the track system 11. A folding unit 35 of the succeeding second transporting and folding shuttle 30-2 can additionally act upon a second side flap 21 of the outer cardboard package 20-1 and fold in said outer cardboard package 20-1, in particular, at right angles with the track system 11. In this context, the direction of the folding movement of the first side flap 21 is, in particular, opposite to the direction of the folding movement of the second side flap 21.

[0076] FIG. 3 shows a perspective illustration and FIG. 4 shows a lateral illustration of a second embodiment of a folding device 10 for closing carton side flaps, with no outer cardboard packages shown in each case. The perspective view in FIG. 5 shows a detail from FIG. 3, and the side view in FIG. 6 shows a detail from FIG. 4. Furthermore, FIG. 7 shows in detail an embodiment of a two-part transporting and folding shuttle 30 as is used in the second embodiment of the folding device 10 according to FIGS. 3 to 6. FIG. 8 shows in detail the first partial area 50 of a two-part transporting and folding shuttle 30 according to FIG. 7, and FIG. 9 shows in detail a second partial area 60 of a two-part transporting and folding shuttle 30 according to FIG. 7.

[0077] The folding device 10 according to the second embodiment likewise comprises a track system 11 with two parallel, circulating tracks 12 on which circulatingly movable transporting and folding shuttles 30 are arranged. Said transporting and folding shuttles 30 are likewise designed to be movable by way of rolls 31, wheels, or the like, and each transporting and folding shuttle 30 preferably has an own drive (not illustrated), in particular a part of a linear drive or linear motor arrangement, by way of which each individual transporting and folding shuttle 30 within the folding device 10 is individually controllable and/or drivable.

[0078] The track system 11 can be designed as a long stator or stationary stator along its complete movement area for the transporting and folding shuttles 30. Alternatively, the track system 11 can be equipped with electromagnets only in some areas, and thus be designed as stator of the linear motor arrangement only in some areas. In particular, the track system 11 is, at least in some areas, designed as a stationary stator of a linear motor arrangement, the stator having electromagnets, whereas the transporting and folding shuttles 30 each have a movable part of the linear motor arrangement that is preferentially formed by permanent magnets and corresponds to a rotor of a rotating motor. The linear motor arrangement described herein in the present instance thus consists of a track system 11 that is at least in some areas designed as long stator and of a plurality of transporting and folding shuttles 30 that are individually controllable movable thereon. In particular, the transporting and folding shuttles 30 can be simply and/or dynamically speed-regulated and/or position-regulated independently of one another. According to one embodiment, it can be provided that the track system 11 is designed as stator of the linear motor arrangement only in a first transport section T1 where the transporting and folding shuttles 30 are moved in transport direction TR. In particular, there are no electromagnets disposed in the second transport section T2 and in the deflection areas T3. These transport sections or areas T2, T3 can have alternative drive units for the transporting and folding shuttles 30. The transporting and folding shuttles 30 can be economically driven in these areas, for example, by friction lock and/or force lock by way of further circulating conveyors disposed between the tracks 12, for example chains and/or wheels. It can be alternatively provided to equip the entire track system 11 along its complete orbit with electromagnets as so-called long stator, but this is costlier than the alternative described above.

[0079] Furthermore illustrated in FIG. 3 is a control device 40 associated with the folding device 10, the control device 40 being coupled in terms of control technology with each transporting and folding shuttle 30, in particular with each rotor of the particular transporting and folding shuttles 30, such that each transporting and folding shuttle 30 can be individually controlled for individually adjusting its position and/or speed.

[0080] According to one embodiment of the invention, an increase, in particular, of the transport speed of in each case succeeding transporting and folding shuttles 30 is effected within the first transport section T1 by the control device 40, with transporting and folding shuttles 30 disposed further in the back as seen in transport direction TR having to be more accelerated than transporting and folding shuttles 30 disposed at the beginning of the row as seen in transport direction TR. It can be alternatively provided that the transporting and folding shuttles 30 preceding in transport direction are decelerated, with transporting and folding shuttles 30 disposed in the front as seen in transport direction TR having to be more decelerated than transporting and folding shuttles 30 succeeding in transport direction TR.

[0081] Under certain conditions it can, however, also be necessary to also move a transporting and folding shuttle 30 within the first transport section T1 opposite to the transport direction TR. This movement, too, is preferably controlled by way of the control device 40.

[0082] Each transporting and folding shuttle 30 preferably has holding units 42, with which or, as the case may be, between which the outer cardboard package (not illustrated) to be transported and folded can be at least temporarily secured on or at the transporting and folding shuttle 30. Each transporting and folding shuttle 30 furthermore has at least one folding unit 35 for folding over carton side flaps 21.

[0083] According to the embodiment illustrated here, in particular, in detail in the FIGS. 7 to 9, it is provided that each transporting and folding shuttle 30 consists of two partial areas 50, 60 acting together in holding the outer cardboard package. It is preferably provided that the two partial areas 50, 60 of the transporting and folding shuttle 30 are designed to be controllable independently of one another. This is achieved for example, by designing each of the two partial areas 50, 60 as corresponding part of a linear motor arrangement in each case formed as linear motor, such that the two partial areas 50, 60 of a two-part transporting and folding shuttle 30 described herein are each individually speed-variable and/or position-variable. The partial areas 50, 60 can thus in each case be disposed at the track system 11 in specified positions. The two partial areas 50, 60 forming a transporting and folding shuttle 30 can be disposed, for example, at a specified spacing d from each other, whereby the receiving or support area 34 can be adapted to the size of the outer cardboard package to be transported. It can be alternatively provided that only one of the two partial areas 50, 60 is speed-variable and/or position-variable.

[0084] A first partial area 50, in particular, comprises first rolls 52 forming a part of the roller system 31 by way of which the transporting and folding shuttle 30 is movably disposed on the track system 11. The first partial area 50 further has a first comb-shaped receiving or support area 51 with first comb teeth 54 and first holding units 53 for the outer cardboard package to be transported and folded. At least one first folding unit 36 is moreover associated with the first partial area 50. A second partial area 60 comprises second rolls 62, which together with the first rolls 52 form the roller system 31. The second partial area 60 further has a second comb-shaped receiving or support area 61 with second comb teeth 64 and second holding units 63 for the outer cardboard package to be transported and folded. At least one second folding unit 37 is moreover associated with the second partial area 60.

[0085] The outer cardboard package to be transported and folded is held clampingly between the first holding units 53 of the first partial area 50 and the second holding units 63 of the second partial area 60.

[0086] In order to be able to transport the outer cardboard package safely on the transporting and folding shuttle 30 formed by two partial areas 50, 60, the comb teeth 54, 64 of the partial receiving or support area 51, 61 intermesh with each other at least partially. The receiving or support area 34 for the outer cardboard package is formed by the first comb-shaped receiving or support area 51 of the first partial area 50 and the second comb-shaped receiving or support area 61 of the second partial area 60. It is, in particular, provided that the first comb teeth 54 are disposed between the second comb teeth 64. The first comb teeth 54 can be intermeshed further between the second comb teeth 64 or else the first comb teeth 54 are at least partly extracted from between the second comb teeth 64 by shifting the first partial area 50 relative to the second partial area 60 along the tracks 12. In this manner, the spacing d between the first and second holding units 53, 63 can be easily changed and appropriately adjusted to the size of the outer cardboard package to be transported and folded. The folding device 10 can thus be easily employed for processing a multitude of differently formed outer cardboard packages without requiring an elaborate exchange of format parts for the product-specific adaptation of the folding device 10.

[0087] Optionally, it may be provided, that the two partial areas 50, 60 are at least temporarily secured to each other in order to determine the product-specifically adapted arrangement of the two partial areas 50, 60 in relation to each other and in order to prevent said arrangement from changing while transporting an outer cardboard package within the track system 11, which would lead to disturbances in the production flow.

[0088] As already described above in detail in the context of the FIGS. 1 and 2, the folding units 35, 36, 37 of a transporting and folding shuttle 30, 30-1 do not serve for processing the outer cardboard package disposed on said transporting and folding shuttle 30. Instead, the first folding units 36 of the first partial area 50 of the transporting and folding shuttle 30, 30-1 serve for processing an outer cardboard package on the transporting and folding shuttle 30, 30-2 directly succeeding in transport direction TR. Accordingly, the second folding units 37 of the second partial area 60 of the transporting and folding shuttle 30, 30-1 serve for processing an outer cardboard package on the transporting and folding shuttle 30, 30-3 directly preceding in transport direction TR.

[0089] This is, in particular, illustrated in the FIGS. 10 to 17, which additionally show the outer cardboard packages 20 disposed on the transporting and folding shuttles 30, with the FIGS. 10 to 13 showing views analogously to the FIGS. 3 to 6, in which the folding device 10 is in a first operating state AZ1, with the carton side flaps 21 of the outer cardboard packages 20 being open. The FIGS. 14 to 17, by contrast, show views analogously to the FIGS. 3 to 6, in which the folding device 10 is in a second operating state AZ2, with the carton side flaps 21 of the outer cardboard packages 20 being closed.

[0090] In order to realize the processes of folding over or folding in, as the case may be, of side flaps 21 of outer cardboard packages 20-2, 20-3 located in each case on adjacent transporting and folding shuttles 30-2, 30-3, the folding units 35, 36, 37 of the intermediately disposed adjacent transporting and folding shuttle 30-1 are designed such that they extend in transport direction TR parallel to the tracks 12 away from a receiving or support area 34 for the outer cardboard package 20, 20-1, in each case toward the adjacent transporting and folding shuttles 30-2, 30-3. When transferring the folding device 10 from a first operating state AZ1 according to FIG. 10 to a second operating state AZ2 according to FIG. 14, the processes of folding over or, as the case may be, folding in, of side flaps 21 is carried out in the same manner as already described in detail above in the context of the FIGS. 1 and 2.

[0091] A comparison of the FIGS. 12 and 16 or, as the case may be, of 13 and 17, makes the mode of operating or, as the case may be, the mode of acting, of the folding units 35, 36, 37 easily comprehensible. In a first operating state AZ1, the folding units 35, 36, 37 of a transporting and folding shuttle 30 are in each case disposed between said transporting and folding shuttle 30 and an adjacent transporting and folding shuttle 30 so that the folding units 35, 36, 37 do not act upon the side flaps 21 of the particular outer cardboard packages 20, 20-1. As is clearly discernible particularly in the FIGS. 7 to 9, the first folding units 36 of a first transporting and folding shuttle 30, 30-1 each have first guiding areas 38 for partially guiding and/or receiving the second folding units 37 of an adjacent transporting and folding shuttle 30, 30-2 that is, in particular, succeeding in transport direction TR. Furthermore, the second folding units 37 of a first transporting and folding shuttle 30, 30-1 each have second guiding areas 39 for partially guiding and/or receiving the first folding units 36 of an adjacent transporting and folding shuttle 30, 30-3 that is, in particular, preceding in transport direction TR.

[0092] By reducing the spacing A between the adjacent transporting and folding shuttles 30 from a spacing A1 in the first operating state AZ1 according to FIG. 11 to a smaller spacing A2 in the second operating state AZ2 according to FIG. 15, the first folding units 36 of the first transporting and folding shuttle 30, 30-1 are shifted relative to the second folding units 37 of the succeeding transporting and folding shuttle 30, 30-2 such that the first folding units 36 now engage with the open side flaps 21 of the outer cardboard package 20-2 disposed on the succeeding transporting and folding shuttle 30, 30-2, and fold in said side flaps 21 toward the body of the outer cardboard package 20-2. Furthermore, the second folding units 37 of the first transporting and folding shuttle 30, 30-1 are shifted relative to the first folding units 36 of the preceding transporting and folding shuttles 30, 30-3 such that the second folding units 37 now engage with the open side flaps 21 of the outer cardboard package 20-3 disposed on the preceding transporting and folding shuttle 30, 30-3, and fold in said side flaps 21 toward the body of the outer cardboard package 20-3. At the same time, the side flaps 21 of the first, middle outer cardboard package 20-2 are folded in by the first folding units 36 of the preceding transporting and folding shuttle 30, 30-3 and by the second folding units 37 of the succeeding transporting and folding shuttle 30, 30-2.

[0093] It can furthermore be provided that an extension unit (not illustrated) can be disposed between the partial areas 50 and 60 of the transporting and folding shuttle 30 in order to further increase the receiving or support area 34 for the outer cardboard packages 20, whereby the variability of the outer cardboard packages 20 to be handled is further increased. The extension unit is preferably likewise equipped with rolls for moving along the tracks 12 and comprises comb teeth intermeshing on one side between the first comb teeth 54 of the first partial area 50 and on the oppositely located side between the second comb teeth 64 of the second partial area 60 of the transporting and folding shuttle 30. The extension unit can be moved passively, in particular, by moving the partial areas 50, 60 between which it is disposed. It can, however, also be provided that the extension unit has an own drive such that it can also be driven in a speed-regulated and position-regulated manner.

[0094] In a schematic illustration, FIG. 18 shows a first embodiment of a packaging facility 1 with an embodiment of a folding device 10 according to the invention. If RSC box blanks 100 are exemplarily referred to in the context of the description of the FIGS. 18 and 19, this is to be understood to cover other outer packages in this connection as well, for example outer package blanks for baskets/bottle carriers, outer package blanks for multipacks, or outer package blanks for trays, outer package blanks for side-load cartons, outer package blanks for end-load cartons, outer package blanks for cartons with only one top flap and/or bottom flap, etc.

[0095] An already pre-glued RSC box blank 100 is taken from a magazine 2 and expanded in a first handling module 3 to form an expanded RSC box blank 101 which is open on two sides. The expanded RSC box blank 101 is then inserted into a transporting and folding shuttle 30 of a folding device 10 such that the openings are in each case arranged on a plane that is parallel to the transport direction TR of the transporting and folding shuttles 30. In the folding device 10, the inside flaps 105 of the expanded RSC box blank 101 are then folded in as has been described, for example, in connection with the FIGS. 1 and 2. In an adhesive application module 4, an adhesive, for example a glue or another suitable adhesive, is applied onto the outer sides of the inside flaps 105 that are folded in. In a second folding device 5 disposed downstream, the outside flaps 106 of the expanded RSC box blank 101 are now folded in such that the inner sides of the outside flaps 106 abut on the outer sides of the inside flaps 105 with the adhesive, and the outside flaps 106 are preferably adhesively connected to said inside flaps 105, thereby forming an RSC package 103 that is closed on one side. In a filling module 6, the articles 110, for example cans 111 or bottles, are then placed into the RSC package 103, which is closed on one side, by sliding them in from the side through the opening. The feeding of the articles 110 is carried out essentially perpendicular to the transport direction TR of the transporting and folding shuttle 30 within the folding device 5. In a further closing module 7, the flaps (not illustrated) at the side of the opening of the RSC package 103, which is closed on one side, are likewise folded in then, and a loaded RSC package 109 that is closed on both sides is formed. Again, an adhesive can be applied onto the outer side of the respective inside flap that are folded in in the folding device (not shown).

[0096] It can be provided in this connection that the RSC package 101 continues to remain and to be transported on the transporting and folding shuttles (reference character 30, cf. FIGS. 1 and 2) after the RSC package has been folded and the inside flaps 105 have been folded in, while the adhesive agent is being applied onto the outer sides of the inside flaps 105, the outside flaps 106 are folded in, and the RSC package 103 that is closed on one side is loaded from the side. The transporting and folding shuttles with the loaded RSC packages 104 closed on one side then move on to a further station, for example the closing module 7, where the still open side is closed. For this purpose it can be provided, for example, to transfer the loaded RSC packages 104 that are closed on one side onto transporting and folding shuttles that have folding units on the oppositely located side in analogy to the transporting and folding shuttles described above, such that the inside flaps of the opening are likewise folded in by a feeding movement of adjacent transporting and folding shuttles, with the folding units of a transporting and folding shuttle acting upon the inside flaps of a loaded RSC package 104 that is closed on one side and disposed on the adjacent transporting and folding shuttle.

[0097] Instead of two outside flaps 106 located opposite each other, it is also possible that only one larger outside flap is provided, which is folded over from below or from above onto the already folded-in inside flaps 105 such that a closed package can be formed. In order to realize this, the RSC package 103 that is closed on one side and loaded with articles 110 can, for example, be transferred onto transporting and folding shuttles 30 of a further folding device (not shown), which can have the appropriate folding units 35 such that closing the flaps as described above is carried out by a feeding movement of adjacent transporting and folding shuttles 30.

[0098] FIG. 19 schematically shows a second embodiment of a packaging facility 1 with another embodiment of a folding device 10 according to the invention. In this packaging facility 1, too, an already pre-glued RSC box blank 100 is taken from a magazine 2 and expanded in a first handling module 3 to form an expanded RSC box blank 101.

[0099] In a filling module 6, the articles 110, for example cans 111 or bottles, are then placed into the expanded RSC box blank 101 by sliding them in from the side through the box openings and a loaded, expanded RSC box blank 101* is formed. In a folding device 10, the inside flaps 105 of the loaded, expanded RSC box blank 101* are then in each case folded in on both sides as has been described, for example, in connection with the FIGS. 1 and 2. In this instance, the particular transporting and folding shuttles 30 of the folding device 10 preferably each have folding units 35 on both sides parallel to the transport direction TR in order to be able to fold in the inside flaps 105 on both sides of the loaded, expanded RSC box blank 101* simultaneously.

[0100] In an adhesive application module 4, an adhesive is applied onto the particular outer sides of the inside flaps 105 that are folded in on both sides. In a second folding device 5 disposed downstream, the outside flaps 106 are now folded in on both sides so that the inner sides of the outside flaps 106 abut on the outer sides of the inside flaps 105 with the adhesive, and the outside flaps 106 are preferably adhesively connected to said inside flaps 105, thereby forming an RSC package 109 that is closed on both sides.

[0101] It is furthermore conceivable to design the folding units 35 on the transporting and folding shuttles 30 such that at least one top flap on a top side of an outer cardboard package 20 disposed on an adjacent transporting and folding shuttle 30 can be folded over or folded in, as the case may be. For this purpose, corresponding folding fingers have to be formed, for example, on a parallel plane above the conveying surface of the track system 11 and in each case leading away from the transporting and folding shuttle 30 toward the adjacent transporting and folding shuttle 30. In order to be able to use the folding device 10 for different box heights of outer cardboard packages 20 in a simple way, it is in this instance preferably provided to form a frame unit of the transporting and folding shuttle 30 on which the folding unit 35 is disposed to be variable in height. In this exemplary embodiment (not shown), for example, the top side of an outer cardboard package 20 can be closed by a feeding movement of adjacent transporting and folding shuttle 30 toward each other, with the outer cardboard package 20 being closed on the bottom side and disposed on a transporting and folding shuttle 30 of the folding device, the outer cardboard package 20 being, for example, an RSC cardboard package that has been filled with articles 110 by a top-load method.

[0102] The folding units 35 on the transporting and folding shuttles 30 can be designed to be variable and/or exchangeable (not shown) in order to be able to adapt the folding device 10 in a simple way to new requirements and/or to changed geometries of the outer cardboard packages 20 in the instance of a change of product. For example, the folding units 35 can be constructed to be length-variable parallel to the linear areas of the track system 11. A folding unit 35 can for example, be formed by at least two areas designed to be shiftable in relation to each other and disposed parallel to the linear area of the track system 11, where said two areas can be shifted relative to each other in order to correspondingly change the length of the folding unit 35. The folding units 35 can alternatively be designed to be telescoping. In particular for transporting and folding shuttles 30 that are designed in two parts with first and second partial areas 50, 60 being differently arrangeable relative to each other, where the transporting and folding shuttles 30 are suitable for transporting and processing different sizes of outer cardboard packages 20, it can be necessary to adapt the length of the folding units 35 according to the sizes of the outer cardboard packages 20 and sizes of the flaps 21.

[0103] Alternatively, the folding units 35 can be designed as exchangeable format parts that can be exchanged as required for a change of product in order to adapt the transporting and folding shuttles 30 in each case to the new product. Such a format change can optionally be carried out manually; the format change can also be carried out in an automated process, for example, by a robot or the like. Such a robot can preferentially be disposed in the deflection area T3 of the circulating track system 11. The robot can particularly be permanently disposed in this deflection area T3 without disturbing the production flow, since the feeding movement of the transporting and folding shuttles 30 toward each other for folding the flaps 21 of the outer cardboard packages 20 takes place particularly in the linear first transport section T1 of the track system 11.

[0104] The exchange of the folding units 35 is necessary, in particular, if a production change between top-load loading and side-load loading is to take place. A top-load loading is to be understood as placing the articles 110 from above into an outer cardboard package 20 that is open at the top. A side-load loading is to be understood as sliding the articles 110 from the side into an outer cardboard package 20 with an opening at the side. A further advantage of the folding device 10 described here thus lies therein that it can be used both for top-load loading and for side-load loading. Only a simple format change of the folding units 35 is necessary for this purpose, with the folding units 35, in particular, needing to be disposed differently on the transporting and folding shuttles 30 in order to be able to fold in the corresponding flaps 21.

[0105] A main advantage of the system lies therein that no large spacings are necessary between the sets of articles 110 to be packaged into a bundle and/or between the outer cardboard packages 20, to be transported and processed within the folding device 10 in order to fold in the side flaps 21 by suitable devices, because the folding units 35 of a transporting and folding shuttle 30 act upon the outer cardboard package 20 on a particular adjacent transporting and folding shuttle 30 by a reduction of the spacing A between the transporting and folding shuttles 30 within the track system 11. Only an initial spacing between the transporting and folding shuttles 30 is required to ensure that the at least one folding unit 35 of a transporting and folding shuttle 30 does not engage into the receiving or support area 34 of an outer cardboard package 20 of a directly adjacent transporting and folding shuttle 30. The folding device 10 can be particularly used for producing outer cardboard packages 20 with inside side flaps 105, such as so-called wraparound packages, for producing trays, or for loading already partly pre-folded outer cardboard packages 20 from the side. However, applications are also conceivable in which outside side flaps 106 are closed. In this instance, an adhesive application module 4 can additionally be associated with the folding device 10, which adhesive application module 4 applies appropriate adhesion points onto surfaces of the outer cardboard package 20 that are arranged parallel to the transport direction TR, where subsequently a contact between the adhesion point/s and the side flap/s 105, 106 folded over by the folding units 35 is formed and the side flap/s 105, 106 is/are thus secured in their position.

[0106] The embodiments, examples and alternatives of the preceding paragraphs, the claims, or the following figures and description, including any of their various aspects or respective individual features, may be taken independently or in any combination. Features described in connection with one embodiment are applicable to all embodiments, unless such features are incompatible.

[0107] The invention has been described with reference to a preferred embodiment. Those skilled in the art will appreciate that numerous changes and modifications can be made to the preferred embodiments of the invention and that such changes and modifications can be made without departing from the spirit of the invention. It is therefore intended that the appended claims cover all such equivalent variations as fall within the true spirit and scope of the invention.

LIST OF REFERENCE CHARACTERS

[0108] 1 Packaging facility [0109] 2 Magazine [0110] 3 Handling module [0111] 4 Adhesive application module [0112] 5 Second folding device [0113] 6 Filling module [0114] 7 Closing module [0115] 10 Folding device [0116] 11 Track system [0117] 12 Track [0118] 20, 20-1, 20-2, 20-3 Outer cardboard package [0119] 21 Carton side flap, side flap [0120] 30, 30-1, 30-2, 30-3 Transporting and folding shuttle [0121] 31 Roll, roller system [0122] 32 Drive [0123] 33 Linear motor [0124] 34 receiving or support area [0125] 35 Folding unit [0126] 36 First folding unit [0127] 37 Second folding unit [0128] 38 First guiding area [0129] 39 Second guiding area [0130] 40 Control device [0131] 42 Holding unit [0132] 50 First partial area [0133] 51 First comb-shaped receiving or support area [0134] 52 Roll [0135] 53 First holding unit [0136] 54 First comb teeth [0137] 60 Second partial area [0138] 61 Second comb-shaped receiving or support area [0139] 62 Roll [0140] 63 Second holding unit [0141] 64 Second comb teeth [0142] 100 RSC box blank [0143] 101 Expanded RSC box blank [0144] 101* Loaded, expanded RSC box blank [0145] 103 RSC package closed on one side [0146] 104 Loaded RSC package closed on one side [0147] 105 Inside flap [0148] 106 Outside flap [0149] 109 RSC package closed on both sides [0150] 110 article [0151] 111 can [0152] A, A1, A2 Spacing [0153] AZ1 First operating state [0154] AZ2 Second operating state [0155] B20, B30 Width [0156] d Spacing [0157] T1 First transport section [0158] T2 Second transport section [0159] T3 Deflection area [0160] TR Transport direction