ASSEMBLED STRUCTURE FOR TIRE WHEEL, BRAKE ROTOR, AND HUB
20180222250 ยท 2018-08-09
Assignee
Inventors
Cpc classification
F16D2065/1384
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2065/136
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2065/1348
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2065/1392
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60B2900/3314
PERFORMING OPERATIONS; TRANSPORTING
F16D2065/138
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60B27/0052
PERFORMING OPERATIONS; TRANSPORTING
F16D2065/1396
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Mechanical strength of a second shaft portion of a position fixing bolt is larger than that of a first shaft portion of a positioning bolt. Cross-sectional shape of a positioning through-hole, cross-sectional shape of the first shaft portion, cross-sectional shape of each of position fixing through-holes, and cross-sectional shape of each of the second shaft portions are designed so that a total dimension of a first clearance in a circumferential direction about the rotation center axis is larger than a total dimension of a second clearance in the circumferential direction, the second clearance formed between an inner peripheral surface of each of the position fixing through-holes and an outer peripheral surface of the second shaft portion of each of the position fixing bolts.
Claims
1. An assembled structure for tire wheel, brake rotor, and hub comprising: a hub including at least one positioning threaded hole and a plurality of position fixing threaded holes, said hub supported by a vehicle body so as to be rotatable about a predetermined rotation center axis; a brake rotor that faces said hub from one side of said rotation center axis and is rotatable with respect to said hub about said rotation center axis, said brake rotor including at least one positioning through-hole and a plurality of position fixing through-holes; a tire wheel facing said brake rotor from said one side and being rotatable with respect to said brake rotor about said rotation center axis, said tire wheel including a plurality of wheel through-holes; at least one positioning bolt including a first head portion that contacts with a surface of said brake rotor from said one side and a first shaft portion that passes through at least one said positioning through-hole from said one side to the other side of said rotation center axis and has a first screw portion screwed into at least one said positioning threaded hole; a plurality of position fixing bolts each of which includes a second head portion contacting with a surface of said tire wheel from said one side and a second shaft portion passing through each of said wheel through-holes and each of said position fixing through-holes from said one side to said other side, said second shaft portion having a second screw portion that fixes said tire wheel to said hub and said brake rotor by being screwed into each of said position fixing threaded holes; and at least one shock absorber that is installed in a first clearance formed between an inner peripheral surface of said positioning through-hole and an outer peripheral surface of said first shaft portion of said positioning bolt, said shock absorber contacting with said inner peripheral surface and said outer peripheral surface while elastically deforming, wherein, mechanical strength of said second shaft portion of said position fixing bolt is larger than that of said first shaft portion of said positioning bolt, cross-sectional shape of said positioning through-hole, cross-sectional shape of said first shaft portion, cross-sectional shape of each of said position fixing through-holes, and cross-sectional shape of each of said second shaft portions are designed so that a total dimension of said first clearance in a circumferential direction about said rotation center axis is larger than a total dimension of a second clearance in said circumferential direction, said second clearance formed between an inner peripheral surface of each of said position fixing through-holes and an outer peripheral surface of said second shaft portion of each of said position fixing bolts.
2. The assembled structure for tire wheel, brake rotor, and hub according to claim 1, wherein, cross-sectional shapes of said positioning through-hole, said first shaft portion, said position fixing through-hole, and said second shaft portion are circular shapes, a difference between an inner diameter of said positioning through-hole and an outer diameter of said first shaft portion is larger than an inner diameter of said position fixing through-hole and an outer diameter of said second shaft portion.
3. The assembled structure for tire wheel, brake rotor, and hub according to claim 1, wherein, said shock absorber is an O-ring made of rubber.
4. The assembled structure for tire wheel, brake rotor, and hub according to claim 1, wherein, said shock absorber is a metal annular member which can elastically deform in a radial direction thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0067] Hereinafter, an assembled structure of a hub 20, a brake rotor 30 and a tire wheel 40 according to an embodiment of the present invention will be described with reference to
[0068] A wheel 10 comprises the hub 20, the brake rotor 30 and the tire wheel 40.
[0069] The hub 20 is made of metal. As shown in
[0070] The hub 20 is supported by a vehicle body (not shown) via a suspension member (for example, a hub carrier) (not shown).
[0071] When the wheel 10 is an undriven wheel, the hub 20 (the hub body 21) is supported by the hub carrier via a spindle which is the rotation center axis CA (see
[0072] On the other hand, when the wheel 10 is a driven wheel, the hub 20 (the hub body 21) is fixed to an end of the drive shaft which is the rotation center axis CA penetrating through the hub carrier and extending horizontally.
[0073] The hub body 21 is a substantially columnar member centered on the rotation center axis CA. As shown in
[0074] The flange portion 25 is a substantially disc-like member centered on the rotation center axis CA. As shown in
[0075] Furthermore, as shown in
[0076] Furthermore, one positioning threaded hole 29 located on the outer peripheral side of the first projecting portion 26 is formed in the flange portion 25. The positioning threaded hole 29 is also positioned on the above circumference on which the position fixing threaded holes 28 are positioned. The inner diameter of the positioning threaded hole 29 is smaller than the inner diameter of each of the position fixing threaded holes 28.
[0077] As shown in
[0078] Accordingly, the hub body 21 and the flange portion 25 are fixed to each other so that relative rotation therebetween is prohibited.
[0079] The brake rotor 30 is made of metal. As shown in
[0080] The brake rotor 30 is a substantially disc-like member centered on the rotation center axis CA. The outer diameter of the brake rotor 30 is larger than the outer diameter of the flange portion 25.
[0081] A second projecting portion 31, which is an annular projecting portion coaxial with the rotation center axis CA, is formed at the center portion of the vehicle external side surface of the brake rotor 30.
[0082] As shown in
[0083] Five position fixing through-holes 33, each of which penetrates through the brake rotor 30 in a direction parallel to the rotation center axis CA and has circular shape in cross-section, are formed in the center portion of the brake rotor 30 (i.e., a portion in which the second projecting portion 31 is formed). As shown in
[0084] As shown in
[0085] Further, as shown in
[0086] Further, as shown in
[0087] As shown in
[0088] Therefore, when the hub 20 and the brake rotor 30 are not temporarily fixed (fixed) to each other by a positioning bolt 50 and position fixing bolts 60 all of which are described later, the hub 20 and the brake rotor 30 are relatively rotatable with each other about the rotation center axis CA (the first projecting portion 26 and the first rotation support hole 32).
[0089] The tire wheel 40 is made of metal (for example, aluminum). A tire (not shown) is detachably mounted on the outer surface of the tire wheel 40. The tire wheel 40 is positioned on the vehicle external side of the brake rotor 30 as shown in
[0090] As shown in
[0091] As shown in
[0092] Furthermore, as shown in
[0093] Furthermore, as shown in
[0094] As shown in
[0095] Thus, when the tire wheel 40 is not fixed to the hub 20 and the brake rotor 30 by the position fixing bolts 60, the tire wheel 40 is relatively rotatable with respect to the hub 20 and the brake rotor 30 about the rotation center axis CA (the first projecting portion 26 and the second rotation support hole 41).
[0096] Thus, the hub 20 and the brake rotor 30 are detachable to/from each other and the tire wheel 40 is detachable to/from the hub 20 and the brake rotor 30.
[0097] In order to assemble the hub 20, the brake rotor 30 and the tire wheel 40, before the tire wheel 40 is attached to the brake rotor 30, the hub 20 and the brake rotor 30 are temporarily fixed to each other by one metallic solid positioning bolt 50.
[0098] As shown in
[0099] The outer diameter of the first small-diameter shaft portion 53 is substantially the same as the inner diameter of the positioning threaded hole 29 and is smaller than the inner diameter of the positioning through-hole 35.
[0100] Furthermore, the outer diameter of the first head portion 51 is smaller than the inner diameter of the head receiving recess 34 and is larger than the inner diameter of the positioning through-hole 35. The thickness (wall thickness) of the first head portion 51 is smaller than the depth of the head receiving recess 34.
[0101] Further, as shown in
[0102] The positioning bolt 50 and the O-ring 55 are inserted into the head receiving recess 34 and the positioning through-hole 35 of the brake rotor 30 from the vehicle external side.
[0103] The first small-diameter shaft portion 53 of the positioning bolt 50 penetrates through the positioning through-hole 35 of the brake rotor 30, and the first screw portion 54 is screwed into the positioning threaded hole 29 of the hub 20.
[0104] However, in order to screw the first screw portion 54 into the positioning threaded hole 29, the screwing operation of the first screw portion 54 to the positioning threaded hole 29 is temporarily stopped at the stage where the distance between the vehicle external side surface of the flange portion 25 and the vehicle internal side surface of the first head portion 51 is larger than the dimension of the positioning through-hole 35 in the axial direction. That is, the first screw portion 54 of the positioning bolt 50 is temporarily tighten in the positioning threaded hole 29. At this time, the first large-diameter shaft portion 52 of the positioning bolt 50 and the O-ring 55 are located in the positioning through-hole 35 to bring the outer periphery of the O-ring 55 into contact with the inner peripheral surface of the positioning through-hole 35.
[0105] When the first screw portion 54 is temporarily tightened in the positioning threaded hole 29, a clearance is formed between the inner peripheral surface of the positioning through-hole 35 and the outer peripheral surface of the first large-diameter shaft portion 52. Hereinafter, this clearance is referred to as a first clearance CL1.
[0106] For example, as shown in
[0107]
[0108] With the first screw portion 54 of the positioning bolt 50 temporally tightened in the positioning threaded hole 29, a worker finely adjusts the relative rotational position of the brake rotor 30 with respect to the hub 20 in the base circumference SC direction by using the first clearance CL1 to make each of the position fixing threaded holes 28 and the corresponding one of the position fixing through-holes 33 substantially coaxial with each other as shown in
[0109] However, the O-ring 55 is in contact with the inner peripheral surface of the positioning through-hole 35 while elastically deforming. In other words, the whole O-ring 55 is elastically deformed substantially uniformly and the entire outer peripheral portion thereof is in contact with the inner peripheral surface of the positioning through-hole 35.
[0110] Therefore, when the O-ring 55 generates sufficiently large elastic biasing force, even if the worker does not finely adjust the position of the brake rotor 30, the dimension of the clearance CL1-a in the base circumference SC direction in the positioning through-hole 35 and the dimension of the clearance CL1-b in the base circumference SC direction in the positioning through-hole 35 are substantially equal to each other.
[0111] Therefore, in this case, even if the worker does not finely adjust the position of the brake rotor 30, each of the position fixing threaded holes 28 is positioned on the inner peripheral side of the corresponding one of the position fixing through-holes 33 when viewed in the rotation center axis CA direction by the elastic biasing force generated by the O-ring 55.
[0112] Next, with the vehicle internal side surface of the brake rotor 30 in contact with the vehicle external side surface of the flange portion 25, the first screw portion 54 is screwed into the positioning threaded hole 29 so that the first head portion 51 of the positioning bolt 50 is brought into contact with the vehicle external side surface of the brake rotor 30 (bottom of the head receiving recess 34). Then, the hub 20 and the brake rotor 30 are temporarily fixed to each other by the positioning bolt 50.
[0113] Subsequently, as shown in
[0114] The solid position fixing bolt 60 made of the same metal as the positioning bolt 50 is integrally provided with a second head portion 61, a second small-diameter shaft portion 63 and a second large-diameter shaft portion 64.
[0115] The second head portion 61 is integrally provided with a distal end portion 61a and a press contact portion 61b.
[0116] The cross-sectional shape of the distal end portion 61a is a hexagon.
[0117] The outer peripheral surface of the press contact portion 61b is constituted by an annular curved surface 62 which is part of a spherical surface having substantially the same curvature as the annular curved surface 44. That is, the cross-sectional shape of the press contact portion 61b is a circular. The outer diameter of the largest diameter portion of the annular curved surface 62 is larger than the outer diameter of the largest diameter portion of the annular curved surface 44.
[0118] The cross-sectional shape of the second small-diameter shaft portion 63 connected to the press contact portion 61b and the cross-sectional shape of the second large-diameter shaft portion 64 connected to the second small-diameter shaft portion 63 are circulars. Furthermore, a second screw portion 65 is formed on the outer peripheral surface of the second large-diameter shaft portion 64.
[0119] The diameter of the second small-diameter shaft portion 63 is smaller than those of the press contact portion 61b and the second large-diameter shaft portion 64.
[0120] The outer diameter of the second large-diameter shaft portion 64 (the second screw portion 65) is substantially the same as the inner diameter of the position fixing threaded holes 28.
[0121] Furthermore, the outer diameter of the second large-diameter shaft portion 64 is smaller than the inner diameter of each position fixing through-hole 33 and the inner diameter of each wheel through-hole 43.
[0122] The difference between the outer diameter of the first large-diameter shaft portion 52 and the inner diameter of the positioning through-hole 35 is larger than the difference between the outer diameter of the second large-diameter shaft portion 64 and the inner diameter of the position fixing through-hole 33.
[0123] As shown in
[0124] The second large-diameter shaft portion 64 of each of the position fixing bolts 60 penetrates through the corresponding one of the wheel through-holes 43 of the tire wheel 40 and the corresponding one of the position fixing through-holes 33 of the brake rotor 30, and each second screw portion 65 is screwed into the corresponding one of the position fixing threaded holes 28 of the hub 20. Then, the annular curved surface 62 of the press contact portion 61b of each of the position fixing bolts 60 is pressed against the corresponding one of the annular curved surfaces 44 of the tire wheel 40, and the brake rotor 30 (the second projecting portion 31) is sandwiched between the hub 20 (the flange portion 25) and the tire wheel 40. That is, the tire wheel 40 is fixed to the hub 20 and the brake rotor 30 by the five position fixing bolts 60.
[0125] When the second large-diameter shaft portion 64 of each of the position fixing bolts 60 is inserted into the corresponding one of the position fixing through-holes 33, a clearance is formed between the inner peripheral surface of each position fixing through-hole 33 and the outer peripheral surface of each second large-diameter shaft portion 64. Hereinafter, each of these clearances is referred to as a second clearance CL2.
[0126] For example, as shown in
[0127] As mentioned above,
[0128] In the present embodiment, the cross-sectional shapes of each position fixing through-hole 33 and the positioning through-hole 35 of the brake rotor 30, the cross-sectional shape of the first large-diameter shaft portion 52 of the positioning bolt 50, and the cross-sectional shape of the second large-diameter shaft portion 64 of each position fixing bolt 60 are designed so that the total value L1 of the dimension of the first clearance CL1 in the base circumference SC direction is larger than the total value L2 of the dimension of the second clearance CL2 in the base circumference SC direction.
[0129] By the way, the outer diameter of the second large-diameter shaft portion 64 (the second screw portion 65) of each position fixing bolt 60 is larger than the outer diameter of the first large-diameter shaft portion 52 (and the first small-diameter shaft portion 53) of the positioning bolt 50. The material of the positioning bolt 50 and the material of each position fixing bolt 60 are the same as each other.
[0130] Therefore, the mechanical strength of the second large-diameter shaft portion 64 of each the position fixing bolt 60 is larger than the mechanical strength of the first large-diameter shaft portion 52 (and the first small-diameter shaft portion 53) of the positioning bolt 50.
[0131] When the vehicle, which has the wheel 10 equipped with the hub 20, the brake rotor 30 and the tire wheel 40, travels on a road while rotating the tire mounted on the outer peripheral surface of the tire wheel 40, a vibration is transmitted from the road surface to the tire wheel 40, the brake rotor 30 and the hub 20 via the tire.
[0132] Therefore, when a value of accumulated travelling distance of this vehicle becomes large, the axial force of the position fixing bolts 60 may decrease. Then, as shown in
[0133] However, since the O-ring 55 is installed in the first clearance CL1, the inner peripheral surface of the positioning through-hole 35 does not collide with the first large-diameter shaft portion 52 of the positioning bolt 50 when the brake rotor 30 rotates with respect to the hub 20 due to the reduction of the axial force of each position fixing bolt 60. On the other hand, as shown in
[0134] Moreover, the number of the position fixing through-hole 33 of the brake rotor 30 and the number of the position fixing bolt 60 are not one but five. That is, each of the five position fixing bolts 60 (the second large-diameter shaft portions 64) receives part of the rotational force of the brake rotor 30.
[0135] Therefore, when the brake rotor 30 rotates with respect to the hub 20, the risk of the position fixing bolts 60 getting damage is small.
[0136] Although the positioning through-hole 35 moves with respect to the first large-diameter shaft portion 52 of the positioning bolt 50 when the brake rotor 30 rotates with respect to the hub 20, most of the moving force of the positioning through-hole 35 is absorbed by the O-ring 55. Therefore, most of the moving force of the positioning through-hole 35 is not transmitted to the first large-diameter shaft portion 52 of the positioning bolt 50.
[0137] Therefore, when the brake rotor 30 rotates with respect to the hub 20, the risk of the positioning bolt 50 getting damage is small.
[0138] Further, although the total value L1 of the dimension of the first clearance CL1 in the base circumference SC direction is larger than the total value L2 of the dimension of the second clearance CL2 in the base circumference SC direction, it is easy to finely adjust (finely tune) the relative rotational position of the brake rotor 30 with respect to the hub 20 by using the elasticity of the O-ring 55 and the first clearance CL1 when the positioning bolt 50 is temporary tightened. That is, it is easy to finely adjust the relative rotational position of the brake rotor 30 with respect to the hub 20 so that each position fixing threaded hole 28 is positioned on the inner peripheral side of the corresponding one of the position fixing through-holes 33 when viewed in the rotation center axis CA direction.
[0139] Therefore, it is easy to temporarily fix the hub 20 and the brake rotor 30 by the positioning bolt 50 so that each position fixing threaded hole 28 is positioned on the inner peripheral side of the corresponding one of the position fixing through-holes 33.
[0140] The O-ring 55 can be manufactured at low cost.
[0141] Therefore, it is possible to reduce the manufacturing cost of the wheel 10.
[0142] It should be noted that the present invention is not limited to the above embodiment, and various modifications can be adopted within the scope of the present invention.
[0143] For example, the present invention can be carried out in a manner of a modified embodiment of
[0144] In this modified embodiment, an annular spring member 70 made of an elastic metal (for example spring steel) is used instead of the O-ring 55.
[0145] As shown in
[0146] When the annular spring member 70 is in a free state, the inner diameter of the base portion 71 is slightly larger than the outer diameter of the first large-diameter shaft portion 52 of the positioning bolt 50. Further, when the annular spring member 70 is in the free state, the free end of each elastic deformation portion 72 is positioned on the outer peripheral side of the annular spring member 70 with respect to the base end of each elastic deformation portion 72. Furthermore, at this time, the diameter of a circle passing through the free end of each elastic deformation portion 72 is larger than the inner diameter of the positioning through-hole 35.
[0147] This annular spring member 70 can be manufactured by, for example, press molding using a metal plate.
[0148] Before the positioning bolt 50 is inserted into the positioning through-hole 35 and the positioning threaded hole 29, the base portion 71 of the annular spring member 70 is attached to the first large-diameter shaft portion 52 of the positioning bolt 50. Then, part of the inner peripheral surface of the base portion 71 comes into contact with the first large-diameter shaft portion 52. Further, at this time, a facing surface of each elastic deformation portion 72 of the annular spring member 70 faces the first large-diameter shaft portion 52 and is separated from the first large-diameter shaft portion 52 to the outer peripheral side of the first large-diameter shaft portion 52.
[0149] The positioning bolt 50 and the annular spring member 70, which has been integrated with each other in this way, are inserted into each head receiving recess 34 and each positioning through-hole 35 of the brake rotor 30 from the vehicle external side. Then, the first screw portion 54 is temporarily tightened in the positioning threaded hole 29.
[0150] Then, as shown in
[0151] Therefore, also in this modified embodiment, a first clearance CL1 is formed between the inner peripheral surface of the positioning through-hole 35 of the brake rotor 30 and the outer peripheral surface of the first large-diameter shaft portion 52 of the positioning bolt 50.
[0152] Therefore, when the hub 20 and the brake rotor 30 is temporarily fixed to each other by the positioning bolt 50 and the tire wheel 40 is fixed to the hub 20 and the brake rotor 30 by the position fixing bolts 60 after that, the assembling of the wheel 10 is completed.
[0153] Since the annular spring member 70 performs substantially the same function as the O-ring 55 in the above embodiment, the wheel 10 of this modified embodiment can perform the same action and effect as the wheel 10 having the O-ring 55 in the above embodiment.
[0154] The annular spring member 70 can be manufactured at low cost.
[0155] Therefore, also in this modified embodiment, it is possible to reduce the manufacturing cost of the wheel 10.
[0156] Furthermore, a shock absorber, which has a structure different from the O-ring 55 and the annular spring member 70 and has elasticity, may be installed in the first clearance CL1.
[0157] The positioning bolt 50 and the shock absorber may be inserted independently (separately) into the positioning through-hole 35.
[0158] In the embodiment and the modified embodiment, a plurality of the positioning threaded holes 29 may be provided in the hub 20 and a plurality of the positioning through-holes 35 and the head receiving recesses 34 may be provided in the brake rotor 30.
[0159] In this case, each of a plurality of the positioning bolts 50 is inserted into the corresponding one of the head receiving recesses 34 and the corresponding one of the positioning through-holes 35, and the first screw portion 54 of each positioning bolt 50 is inserted into the corresponding one of the positioning threaded holes 29.
[0160] Each of the position fixing through-holes 33 may be formed in the brake rotor 30 so that at least one position fixing through-hole 33 is separated from the base circumference SC. In this case, each of position fixing threaded holes 28 is formed in the hub 20 so that each of position fixing threaded holes 28 faces the corresponding one the position fixing through-holes 33.
[0161] A portion, which corresponds to the first large-diameter shaft portion 52 and has a diameter smaller than each position fixing through-hole 33, may be formed in each position fixing bolt 60. Then, this portion corresponding to the first large-diameter shaft portion 52 may be positioned in the corresponding one of the position fixing through-holes 33 to form a second clearance CL2 between the outer peripheral surface of this portion of each position fixing bolt 60 and the inner peripheral surface of each position fixing through-hole 33.
[0162] At least one of cross-sectional shape of each position fixing through-hole 33, cross-sectional shape of the positioning through-hole 35, cross-sectional shape of the first large-diameter shaft portion 52 and cross-sectional shape of the portion, which is part of the position fixing bolt 60 and corresponds to the first large-diameter shaft portion 52, may be a non-circular shape.
[0163] For example, as shown in
[0164] The total value of the dimensions (widths) of the clearances CL2-a and CL2-b in