KEG PROTECTION ASSEMBLY
20180222657 · 2018-08-09
Assignee
Inventors
Cpc classification
B65D77/0486
PERFORMING OPERATIONS; TRANSPORTING
B65D11/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D77/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A keg protection assembly is disclosed. The keg protection assembly includes a top-chime for protecting a head portion of a plastics keg, a bottom-chime for protecting a base portion of the keg, a sleeve, and/or a keg. The sleeve is for fitment to and between the top-chime and the bottom-chime so as to encircle and protect a body portion of the keg between the head portion and the base portion.
Claims
1. A keg protection assembly comprising: a top-chime for protecting a head portion of a plastics keg; a bottom-chime for protecting a base portion of the keg; and a sleeve for fitment to and between the top-chime and the bottom-chime so as to encircle and protect a body portion of the keg between the head portion and the base portion.
2. The keg protection assembly of claim 1, wherein at least one of the top-chime and bottom-chime comprise a sleeve holder arranged to receive and hold the sleeve to the respective chime, the sleeve holder defining a circumferential groove into which the sleeve can be inserted.
3. The keg protection assembly of claim 2, wherein the sleeve holder comprises a first set of engagement structures, and the sleeve comprises a second set of engagement structures complementarily positioned and formed relative to the first set of engagement structures to allow mutual engagement between the first and second set of engagement structures when the sleeve is push-fitted into the circumferential groove of the sleeve holder.
4. The keg protection assembly according to claim 1, wherein the sleeve is formed from a unitary piece of sheet material looped onto itself.
5. The keg protection assembly according to claim 1, wherein the sleeve is formed from a sheet material having a printed surface printed with indicia, the printed surface corresponding to an outwardly-facing surface of the sleeve.
6. The keg protection assembly according to claim 1, wherein the top-chime is arranged to hold a neck at the head portion of the keg.
7. The keg protection assembly according to claim 6, wherein the top-chime is arranged to provide access to an outlet defined by the neck of the keg, thereby allowing beverage to be dispensed from the keg whilst the top-chime holds the neck of the keg.
8. The keg protection assembly according to claim 6, wherein the top-chime comprises jaws movable between open and closed relative positions, the jaws together defining a collar when in the closed position to embrace and engage the neck of the keg, and being parted to release the neck of the keg when in the open position.
9. The keg protection assembly according to claim 8, wherein the top-chime is divided into substantially identical first and second parts each part having a respective jaw of the collar.
10. The keg protection assembly according to claim 8, wherein the jaws comprise an interface through which they are engaged with one another in the closed position.
11. The keg protection assembly according to claim 10, wherein the interface comprises mating formations which engage with one another when the jaws are brought together relative to one another along an engagement axis, the mating formations being arranged to constrain relative movement of the jaws, when in the closed position, substantially to the engagement axis.
12. The keg protection assembly according to claim 8, wherein the top-chime comprises one or more locks arranged to engage with the jaws when in the closed position, to lock the closed jaws together.
13. The keg protection assembly according to claim 6, wherein the top-chime comprises a crown portion.
14. The keg protection assembly according to claim 13, wherein the crown portion extends above a collar for holding the neck of the keg, the crown portion extending a distance exceeding the distance that the neck of the keg is able to protrude through the collar when the collar holds the keg neck.
15. The keg protection assembly according to claim 13, wherein the crown portion defines at least one handle to facilitate manual handling of the assembly.
16. The keg protection assembly according to claim 1, wherein the top-chime and the bottom-chime are complementary in shape so as to facilitate stacking of a plurality of the assemblies according to claim 1, the complementary shape of the top-chime and the bottom-chime confining the relative movement between two stacked assemblies along a single axis.
17. The keg protection assembly according to claim 1, further comprising the plastics keg.
18. The keg protection assembly according to claim 17, wherein the keg is blow-moulded from a preform of plastics.
19. The keg protection assembly according to claim 17, wherein the capacity of the keg is between 15 and 50 litres, and a sidewall thickness of the body portion of the keg is between 0.3-0.8 mm.
20. The keg protection assembly according to claim 17, wherein the keg is freestanding.
21. The keg protection assembly according to claim 1, further comprising a fitting, the fitting comprising: a. a closure for connection to an outlet of the keg; and b. an elongate tube for insertion into the keg, the elongate tube having an inner conduit for beverage; wherein, when fitted to the keg, an inner end of the elongate tube is located adjacent to an internal floor at the base portion of the keg for passing beverage from said inner end, through said conduit and to the closure for dispensing.
22. The keg protection assembly according to claim 21, wherein the closure comprises a valve that defines multiple flow paths through the closure, a first flow path for communication with a headspace of the keg and a second flow path for communication with the inner conduit of the elongate tube.
23. A top-chime, bottom-chime, sleeve and/or keg for use with the keg protection assembly according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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SPECIFIC DESCRIPTION
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[0119] The assembly 1 comprises a thin-walled translucent keg 10 for containing beer, a top-chime 30 for protecting a head portion 15 of the keg 10, a bottom-chime 40 for protecting a base portion 14 of the keg 10, and a sleeve 20 for protect a body portion 13 of the keg 10 between the head portion 15 and the base portion 14. The sleeve 20, top-chime 30 and bottom-chime 40 fit together to effectively define an opaque protection shell around the keg 10. This shell encases most of the keg 10, leaving only a cylindrical neck 12 of the keg 10 accessible. The neck 12 defines an outlet 11 through which beer can be pumped into or out from the keg 10. Therefore, the assembly 1 can be used to store, transport and dispense beer without the need for the keg 10 to be separated from the rest of the assembly 1. The assembly 1 also comprises other components as will be described further below, such as a fitting and a sealing O-ring which are omitted from
[0120] The keg 10 is constructed from PET (polyethylene terephthalate) which is stretch blow-moulded from a preform. The top-chime 30 and bottom-chime 40 are constructed from injection-moulded HDPE (high-density polyethylene). The sleeve 20 is constructed from a corrugated polypropylene sheet material. In alternatives, other such lightweight materials may be used. For example, the keg 10 may be constructed from other plastics materials suitable for containing beverages, such as PEN (polyethylene naphthalate).
[0121] The body portion 13 of the keg 10 is substantially cylindrical, having a circular horizontal section, the radius of that circle extending orthogonally from a central longitudinal axis X. The central longitudinal axis X extends centrally through the base portion 14 of the keg 10 below the body portion 13, and the dome-shaped head portion 15 of the keg 10 above the body portion 13. The keg is thin-walled, with the side-wall of the body portion 13 being approximately 0.5 mm in thickness. The capacity of the keg is approximately 30 litres. In alternatives, the keg may have a different capacity, but will typically be between 15 and 42 litres as is convenient for beer kegs.
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[0123] The features and advantages of such a petaloid base 14a are described in further detail in the Applicant's United Kingdom Patent No. 2479451 and applications and patents derived from the Applicant's International (PCT) Patent Application No. PCT/EP2011/055383. The disclosures of these documents are incorporated by reference herein to the extent permitted by applicable law.
[0124] Referring back to
[0125] For the avoidance of doubt, hereinafter, reference to an axially upward direction corresponds to a direction from the base portion 14 of the keg 10 upwards towards the neck 12 and an axially downward direction corresponds to a direction from the neck 12 of the keg 10 downward towards the base portion 14. The same directions and orientations apply to the other components of the assembly 1 on the assumption that they are fitted to the keg 10 with their respective longitudinal axes X aligned as shown in
[0126] The keg 10 is generally rotationally symmetric about longitudinal axis X, by order five. The base portion 14 and the cylindrical body portion 13 are joined via a first transition portion that curves smoothly without any distinct discontinuities from the base portion 14 to the body portion 13. A second smoothly curving transition portion joins the body portion 13 to the head portion 15 of the keg 10. The smooth contours of the keg 10 facilitate washing of the interior of the keg prior to refilling it with beverage. Furthermore, the smooth contours improve the pressure resistance of the keg 10 which is typically subject to a super-atmospheric dispensing pressure, as is common in the draught beverage dispensing industry. Specifically, the keg 10 is likely to be regularly subject to internal operating pressures of 0.5 to 3.5 bar, and for safety, the keg 10 should be capable of withstand internal pressures as high as 7 to 9 bar.
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[0128] The snap-ring 81a ensures that after the fitting 80 has been attached to the neck 12 of the keg 10, it cannot be removed again without rendering tamper-evidencing damage to the fitting 80.
[0129] As mentioned, the neck 12 of the keg 10 to which the fitting 80 is attached remains accessible, even when the keg protection assembly 1 is fully assembled. Thus, the fitting 80 can be readily accessed to receive a dispense head or a filling head for use in extracting or filling the keg 10 with beverage. As is known, for draught beverages such as beer, the dispensing head introduces a pressurised gas into the headspace of the keg 10 to propel the beverage within the keg 10 through the open end 93 of the spear 82, up and out of the keg 10, via the dispensing head to a beer font.
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[0134] Referring to
[0135] Referring to
[0136] The shoulder 34 transitions at it radially outermost position into an outer side-wall 35 which tapers gently outward as it extends axially downward from the shoulder 34, extending axially below the top-wall 32.
[0137] The inner and outer side-walls 33, 35 are spaced from one another concentrically and together with the shoulder 34 form a crown portion which encircles and protects the exposed neck 12 of the keg 10 as shown in
[0138] The passages 37, 38 effectively define handle openings. Specifically, the top-chime 30 is provided with handles axially above each passage 37, 38 which facilitate manual handling of the assembly 1.
[0139] Referring to
[0140] Referring to
[0141] The underside of the fins 60 are contoured in complement with the substantially dome-shaped convex head portion 15 of the keg 10. Thus, if the keg protection assembly is stood in an inverted orientation, the weight of the keg 10 can be supported by the fins 60, and distributed across the head portion 15.
[0142] At their axially lower ends, each fin 60 comes away from the outer side-wall 35 to define a slot 61. Together with the outer side-wall 35, the slots 61 define a circumferential groove into which the sleeve can be partially inserted into the top-chime 30.
[0143] Moreover, in the region of the slots 61, the fins 60 buttress a radially inwardly-facing wall 21 of the sleeve 20 whilst the axially lower end of the outer side-wall 35 supports a radially outwardly-facing wall 22 of the sleeve 20.
[0144] The slots 61 are tapered inward toward a terminus 62 where each slot 61 ends and a respective fin 60 meets the outer side-wall 35. Thus, the circumferential groove narrows facilitating guiding of the sleeve 20 into place.
[0145] As seen in
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[0147] As shown in
[0148] The circumferential groove, as defined by the slots 61 and the stop formations 63, and the engagement structures 65 thus work together as a sleeve holder for receiving, correctly aligning and holding the sleeve 20 to the top-chime 30.
[0149] Referring to
[0150] Referring back to
[0151] Referring to
[0152] In a similar manner, the bottom-chime 40 comprises eighteen fins 70 within the socket, radiating out from the disc 44d to a radially inwardly-facing surface of the bottom-chime side-wall 42. The fins 70 lie within equi-angularly spaced planes extending radially from the central longitudinal axis X originating from the centre point of the disc 44d. Accordingly, adjacent fins 70 are angled approximately twenty degrees to one another about the central longitudinal axis X, although the number of fins 70 and the angles between them are not essential to the invention. The fins 70 cross-link the side-wall 42 and the tray portion 44 and so are reinforcing webs or flanges that strengthen the bottom-chime 40 with minimal material usage.
[0153] Referring back to
[0154] Referring to
[0155] In particular, each fin 70 of the bottom-chime 40 defines a slot 71, the slots together with the first axially-upper frustocone 42a part of the side-wall 42 defining a circumferential groove into which the lower region of the sleeve 20 can be partially inserted into the bottom-chime 40. The circumferential groove is shaped to guide the sleeve 20 into place. When in place, a lower edge 27 of the sleeve 20 sits within the groove. As the bottom-chime 40 has more fins 70 than the top-chime 30, stop formations need not be provided on the bottom-chime 40 to achieve reliable registration and alignment of the sleeve 20 to the bottom-chime 40.
[0156] The bottom-chime 40 comprises six engagement structures 75 for engaging with the complementarily-distributed holes 25 at the lower region 20b of the sleeve 20. These work in conjunction with the fins 70 to act as a sleeve holder for receiving, correctly aligning and holding the sleeve 20 to the bottom-chime 40.
[0157] The engagement structure 75 shown in
[0158] Naturally, the engagement structures 65 of the top-chime 30 are arranged in a similar way. Referring to
[0159] Typically, during assembly of the top-chime 30, sleeve 20 and bottom-chime 40 around the keg 10, the top-chime 30 is firstly fitted to the neck 12 of the keg 10. The combined keg 10 and top-chime 30 may be inverted so that the upper region 20a of the sleeve 20 can be slid into and engaged with the top-chime 30, and then the bottom-chime 40 can be slid over and engaged with the lower region 20b of the sleeve 20.
[0160] A central region of the sleeve 20, between the upper region 20a and the lower region 20b is not obscured following insertion of the sleeve 20 into the chimes. Thus, the central region is able to display branding.
[0161] To fit the top-chime 30 to the neck 12 of the keg 10 as shown in
[0162] Each of these components of the top-chime 30 is formed from an integral piece of injection-moulded plastic material. Moreover, each jaw 30a, 30b is identical to one another, simplifying manufacture, in that the jaws can be made from the same mould. Additionally, assembly of a series of keg protection assemblies is also simplified as there is no need to identify a matching pair of different jaws from an unsorted pile. Each locking clip 31a, 31b is identical to one another also, with the same resultant advantages. Thus, where the description below refers to a feature on a first jaw 30a, or first locking clip 31a, it will be understood that the same features is present on the respective second jaw 30b, or second locking clip 31b.
[0163] Referring to
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[0165] The mating formations are positioned about the interface 50 of the first jaw 30a so that when the first jaw 30a is opposite the second jaw 30b, each mating formation on one jaw can be mated with one or more complementary mating formations on the other jaw. In particular, the upper and lower pegs 51a, 51b of one jaw mate with the corresponding respective upper and lower sockets 52a, 52b on the other jaw. The catch formations and the tabs intermesh 53a-f as shown in
[0166] As shown in
[0167] As shown in
[0168] Referring to
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[0171] Referring to
[0172] Referring to
[0173] Specifically, to fit the clip 31a, it is positioned over adjacent clip-receiving regions 90, and slid axially downward into place. In doing so, the first and second pair of tracks 101, 102 slide into and relative to a respective pair of first and second rails 91, 92. As the clip 31a is so inserted, the hooks 104 of the clip 31a resiliently snap under the ledge 94, and the rib 103 resiliently snaps under the ramped projection 93, thereby locking the clip into place, the engaged rib 103 and hooks 104 restraining against upward movement to remove the clip 31a.
[0174] The rails 91, 92 and complementary tracks 101, 102 have a U-shaped profile in horizontal section, the inter-engagement of which restrains against parting of the jaws 30a, 30b in a radial direction away from the keg neck 12 and one another.
[0175] Furthermore, the rails 91, 92 are axially and radially spaced from one another, as are the tracks 101, 102 so as to distribute jaw parting forces applied through the clips 31a, 31b over a wide area, increasing the reliability of operation of the clips 31a, 31b to lock the jaws 30a, 30b together.
[0176] In addition, the rails 91, 92 are tapered relative to their complementary tracks 101, 102 so that they increasing bear against one another during insertion of the locking clips 31a, 31b, thus increasing the frictional forces holding the clips 31a, 31b into place.
[0177] Referring to
[0178] For the avoidance of doubt, the components of the keg protection assembly are typically assembled as part of a production line with a large quantity of identical assemblies being produced by the manufacturing site. These can be loaded onto trucks or other vehicles for distribution to one or more beverage producers. As the assemblies are far lighter than the traditional steel kegs than they are intended to replace, the cost of transporting the assemblies is significantly lower. Additionally, each vehicle can be loaded with a greater number of assemblies than possible with steel kegs; the number of assemblies that can be loaded onto a vehicle will be limited more by volume than by weight. This applies particularly when the assemblies are filled with beverage and further distributed to beverage retailers.
[0179] At the beverage producer, the assemblies can be handled in a similar manner to traditional steel kegs. In particular, the assemblies are sized and shaped to be compatible with existing keg cleaning and filling machinery, with few modifications to that machinery. The modifications relate primarily to controlling the temperatures at which the assemblies are cleaned prior to filling the keg of each assembly with beverage. On the whole, the temperatures involved are far lower, saving energy and so realising economical and ecological benefits.
[0180] Traditional steel kegs are often steam treated. This sterilises the inside of the steel kegs and reduces the oxygen content of the air inside the steel kegs. However, such a high energy process is unnecessary, and in fact undesirable with an assembly according to the present invention.
[0181] Instead, an assembly can be treated to a caustic wash process at temperatures around 70 to 85 degrees Celsius. These temperatures are high enough to ensure a satisfactory washing standard, but low enough to prevent deformation or degradation of the plastics material from which the keg is constructed.
[0182] The wash process involves inverting an assembly and connecting washing hoses to the closure of the assembly. These pump cleaning fluid into and out from the keg via the two flow paths of the closure. The cleaning fluid is typically pumped via the elongate tube of the fitting 80 so a jet of cleaning liquid is fired towards the base. The cleaning fluid is then drained via the flow path of the closure that is in communication with the headspace of the keg 10.
[0183] The keg can then be disinfected in a similar manner, for example by pumping peracetic acid through it. The keg can then be rinsed in preparation for filling or refilling. Lastly, before the filling the keg with beverage, the oxygen in the air inside it can be flushed out via an injection of carbon dioxide, nitrogen or another inert gas.
[0184] Filling of the keg with beverage can be carried out using a filling head in a standard way known in the arti.e. with the assembly inverted, the beverage being introduced into the keg 10 via the flow path of the closure that is in communication with the headspace of the keg. This minimises the agitation of an effervescence beverage such as beer. Once the assembly is filled with beverage, the self-closing spring-loaded closure 81 is allowed to shut, effectively sealing the beverage within the keg 10.
[0185] The filled assembly holds approximately 30 litres of beverage and is typically between 31 and 36 kilograms in weight when full, depending on the beverage fill level. The weight of the empty assembly is only a few kilograms. This is significantly less than the weight of a similar capacity steel keg highlighting the reduced costs of transporting the assembly between the beverage producer and beverage retailers.
[0186] Once delivered to a beverage retailer such as a pub, the assembly is handled in the same way as a traditional beer keg. It will typically be stored in a beer cellar, being connected to a standard beverage dispensing head for dispensing of beverage under pressure. Following depletion, the empty assembly can be collected and returned to the beverage producer. Throughout this period in an assembly's lifecycle, the outer shell defined by the top-chime 30, sleeve 20 and bottom-chime 40 can remain locked around the keg 10. Alternatively, the keg protection assembly can be dissembled to allow the shell to be reused with another keg 10.
[0187] Further features and advantages will be apparent to a person skilled in the art considering the drawings. Furthermore, modifications and variants to the present embodiment will be apparent to a person skilled in the art. For example, although the present embodiment relates to an assembly for the storage, transportation and dispensing of beer, it will be understood that features and advantages of the assembly can be applied to the storage, transportation and/or dispensing of other liquids.