PURGE AND VENT VALVE ASSEMBLY
20180221696 ยท 2018-08-09
Assignee
Inventors
- George J. McHugh, IV (Malvern, PA, US)
- James P. McHugh (Newtown Square, PA, US)
- Bentley F. Gleeson (Plymouth Meeting, PA, US)
Cpc classification
A62C35/60
HUMAN NECESSITIES
International classification
A62C37/08
HUMAN NECESSITIES
A62C35/60
HUMAN NECESSITIES
Abstract
Described herein are a valve assembly, an air vent assembly, an air release assembly, and a moisture detection assembly all suitable for use in connection with a wet pipe network. The valve assembly, the air vent assembly, the air release assembly, and moisture detection assembly are each configured to vent gas (e.g., air) remaining in a piping system when the system is filled with a fluid, and in particular, to vent air in a fire sprinkling system.
Claims
1. A valve assembly comprising: a cylindrical member through which a fluid is configured to flow, the cylindrical member having two opposing ends, one end being an inlet through which the fluid is introduced and the other end being an outlet through which the fluid is discharged; a first valve disposed at the inlet of the cylindrical member such that when the fluid flows through the cylindrical member, the fluid is first introduced through the first valve; a strainer configured to remove particulate matter from the fluid when the fluid flows through the inner chamber, the strainer being within the cylindrical member; an angled port that extends from the cylindrical member; an air release valve connected to the angled port; a second valve disposed at the outlet of the cylindrical member such that the fluid in the cylindrical member is dischargeable through the second valve.
2. The valve assembly of claim 1, wherein the first valve is an integrated ball valve.
3. The valve assembly of claim 1, wherein the second valve is a purge valve having a hose connection.
4. The valve assembly of claim 1, wherein the air release valve comprises an outlet port, and the valve assembly further comprises: a condensate collection chamber connected to the outlet port of the air release valve, the condensate collection chamber comprising a vent screen and being configured to condense and retain moisture within the condensate collection chamber; and a moisture detection device that communicates with the condensate collection chamber, the moisture detection device being configured to detect moisture.
5. The valve assembly of claim 4, wherein the moisture detection device is selected from a group consisting of an electronic moisture detection sensor, a float level and transparent tube assembly, and a pop-up indicator float.
6. The valve assembly of claim 5, wherein the condensate collection chamber comprises a truncated conical-shaped body and a cylindrically shaped tank, the truncated conical-shaped body being connected to the cylindrically shaped tank and positioned directly vertically above the cylindrically shaped tank, and the valve assembly further comprises a drain valve at a lower end of the cylindrically shaped tank, the drain valve being operable to release the moisture collected in the condensate collection tank.
7. The valve assembly of claim 6, further comprising a float relief valve connected to an upper-most end of the truncated conical-shaped body; the float relief valve comprising an internal chamber, a float, and a float seat; the float relief valve being configured to remain open when air passes through the float relief valve with the float being spaced apart from the float seat within the internal chamber; and the float relief valve being configured to shut when a liquid passes through the float relief valve such that the float is moved to seat on the float seat within the internal chamber
8. The valve assembly of claim 1, wherein the cylindrical member, the first valve, the strainer, the angled port, and the second valve are formed as a unitary structure.
9. The valve assembly of claim 1, wherein the air release valve is connected to the angled port via a pipe nipple.
10. An air vent assembly for a fluid piping network comprising: a cylindrical chamber through which a fluid is configured to flow, the cylindrical chamber having a main body possessing an enlarged cross-section and opposing first and second ends, the first end being an inlet, the second end being an outlet, the enlarged cross-section of the main body being larger than a cross-section at the first and second ends, an angled port connected to the main body, the angled port extending from the main body to protrude beyond the main body, a portion of the angled port extending downward into an interior of the main body; an elbow connected to the angled port; an air release valve connected to the elbow; wherein the portion of the angled port extending downward into the interior of the main body is configured to capture gas present in the fluid introduced through the inlet and flowing through the outlet when the piping network is filled with the fluid.
11. The air vent assembly of claim 10, wherein the portion of the angled port extending downward into the interior of the main body comprises an air scoop that possesses a semi-cylindrical main body.
12. The air vent assembly of claim 11, further comprising: a moisture detection assembly connected to an outlet port of the air relief valve; and the moisture detection assembly comprising a condensate collection chamber and a moisture detection device, the condensate collection chamber comprising a vent screen and being configured to condense and retain moisture within the condensate collection chamber, the moisture detection device fluidly-communicating with an interior of the condensate collection chamber, the moisture detection device being configured to detect moisture within the condensate collection chamber.
13. An air release assembly for a wet pipe system comprising: a cylindrical chamber through which a fluid is configured to flow, the cylindrical chamber having an inlet, a main body with an enlarged cross-section, and an outlet, the cylindrical chamber installed in a portion of a main line of the wet pipe system, the enlarged cross-section of the main body being larger than a cross-section at the inlet and the outlet of the cylindrical chamber; an angled port connected to and extending vertically upward from the main body, a portion of the angled port extending downward into an interior of the main body, the portion of the angled port configured to capture air present in the fluid introduced through the inlet and flowing through the cylindrical camber and through the outlet when the wet pipe system is filled with the fluid; an elbow connected to the angled port; and an air vent assembly connected to the elbow, the air vent assembly including a tubular member having an inlet through which the fluid is introduced and an outlet through which the fluid is discharged; a first valve disposed at the inlet of the tubular member such that the fluid in the tubular member is first introduced through the first valve; a strainer configured to remove particulate matter from the fluid, the strainer being within the tubular member; an angled port that vertically extends from the tubular member; an air release valve connected to the angled port; and a second valve disposed at the outlet of the tubular member such that the fluid in the tubular member is discharged through the second valve.
14. The air release assembly of claim 13, wherein the portion of the angled port extending downward into the interior of the main body comprises an air scoop that possesses a semi-cylindrical main body, the air scoop comprises a vertical groove in the semi-cylindrical main body, the vertical groove being positioned on an upstream surface of the semi-cylindrical main body, and the air scoop comprises a horizontal groove in the semi-cylindrical main body, the horizontal groove being positioned on an upstream surface of the semi-cylindrical main body.
15. The air release assembly of claim 13, wherein the second valve has a hose connection, and the hose connection has a removable threaded cap.
16. The air release assembly of claim 13, further comprising: a moisture detection assembly connected to an outlet port of the air release valve, the moisture detection assembly comprising a condensate collection chamber and a moisture detection device, the condensate collection chamber being configured to condense and retain moisture within the condensate collection chamber, the moisture detection device fluidly-communicating with an interior of the condensate collection chamber, the moisture detection device being configured to detect moisture within the condensate collection chamber; and a float relief valve connected to the moisture detection assembly, the float relief being configured to remain open when air passes through the float relief valve and the float relief valve being configured to shut when a liquid passes through the float relief valve.
17. The air release assembly of claim 13, wherein the air vent assembly is a unitary structure.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0013]
[0014]
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DETAILED DESCRIPTION
[0031] The devices described herein seek to provide a way of venting a gas (e.g., air nitrogen, etc.) remaining in a piping system when the system is filled with a fluid. More specifically, the devices here seek to minimize and/or eliminate the amount of air present in the pipe network of a fire sprinkling system when the pipes are filled with a fluid. Reducing and/or eliminating the amount of air in the piping network further has the effect of preventing and/or reducing the occurrence of corrosion of the pipes.
[0032] The devices described herein also relate to detecting moisture accumulation within the air venting portion of the piping system. The disclosed moisture detection assembly may be compact to minimize the volume of the piping system, which may improve the maintenance accessibility of the moisture detection assembly and allow for improved installation of the system (e.g., arrangement concerns are improved). The disclosed moisture detection assembly includes several alternative embodiments to facilitate reliable moisture detection in a variety of ways.
[0033] Depending on implementation, the devices described herein may conform to the requirements of National Fire Protection Association Standard 13 (NFPA 13). These devices also may be UL and/or FM compliant. The scope of the appended claims on the valve assembly, air vent assembly, air release assembly, and moisture detection assembly disclosed in this application, however, are not limited to conforming with any particular standards or requirements.
[0034]
[0035] Valve assembly 100 may include a ball valve 101. The ball valve 101 may be an integrated ball valve which facilitates access to an air release valve (with or without a strainer) for servicing. The ball valve 101 attaches either directly or indirectly to the end of the line of the pipe system. An exemplary ball valve may be UL 258 compliant. Valve assembly 100 may include a stainless steel strainer 102, which may be disposed adjacent (e.g., in the direction of fluid flow) to the integrated ball valve 101 as illustrated in
[0036] As shown in
[0037] Attached to the main body portion of the valve assembly 100 is a purge valve 103. The purge valve 103 has a hose connection that permits an easy direct connect with a hose attachment in this exemplary embodiment. This allows the purge valve 103, and the valve assembly 100, to be easily purged of fluid and/or gas (e.g., air) in the pipe system to which the valve assembly 100 is attached through a detachable garden hose or the like into an appropriate receptacle. The purge valve 103 includes exterior threaded end at an outlet end, to which a threaded cap 104 (i.e., a removable cap) may be threadingly engaged. The threaded cap 104 may be attached to the valve assembly 100 by way of a lanyard. The threaded cap 104 helps protect the threading of the purge valve 103 from damage and may reduce dripping in the event that there is leakage through the valve. The purge valve 103 is adjustably connected to the valve assembly 100 via an adjustable connection 106 such that the orientation of the purge valve 103 may be easily adjusted during or after installation of the valve assembly 100.
[0038] A hose may be connected to the purge valve 103, which is connected with the pipe network, for venting an amount of air and some liquid in the pipes. Upon opening the purge valve 103, air is pushed out through the end of the line as a fluid (e.g., water and/or another fire suppressant) fills the system. The purge valve 103 is typically only opened to purge air via the hose connection when the piping system is being initially filled with the fluid or when the strainer 102 needs to be flushed. After the fluid fills the system, the purge valve 103 is closed and residual gas (e.g., air) is vented through the air release valve 109. More specifically, any air remaining in the pipe system that is not purged via the hose connection with the purge valve 103 may be vented from the valve assembly 100 through the angled port 105 and into the air release valve 109 (described below) for venting.
[0039]
[0040]
[0041]
[0042] The purge valve 103, the strainer 102, the angled port 105, and the ball valve 101 preferably form a unitary valve assembly structure (e.g., the housing or body of the valve assembly 100 may include/house all four of these components). Forming the valve assembly as a unitary structure permits the overall sizing of the valve assembly to be reduced as compared with existing valve assemblies that are assembled from a combination of individual components. The valve assembly body may be corrosion resistant and may be manufactured from forged brass rated for 300 PSI service, for example, which is useful in some commercial sprinkler systems.
[0043]
[0044] As illustrated in
[0045] Air vent assembly 200 includes a cylindrical chamber having a main body and opposing first and second ends. The first end may be an inlet 201 of the air vent assembly 200, and the second end may be an outlet 202 of the air vent assembly 200. Alternatively, the first end may be an inlet 202 of the air vent assembly 200 and the second end may be an outlet 201 of the air vent assembly 200. One or both of the first and second ends of the air vent assembly may include grooved ends 203 that facilitate a simple and quick connection with a line of the pipe network (e.g., via a quick-connect coupling).
[0046] An angled port 204 may be connected to the main body of the air vent assembly 200 and extends vertically therefrom. As shown in
[0047] The air scoop 205 may act as a bubble collector. The air scoop 205 may assist to help ensure that the maximum amount of air present in the fluid in the air vent assembly 200 is captured/vented when the piping system is filled (or flushed) with the fluid. The air scoop 205 may also be configured to minimize the amount of fluid head loss during a fire suppression event. The air scoop 205 may be formed of cast bronze for increased durability. The air scoop 205 could also be formed of another material, such as plastic or machined brass. As shown in
[0048] The air vent assembly 200 may also include an elbow 207 that connects to the angled port 204. In the embodiment illustrated in
[0049]
[0050] The main body and the angled port 204 of the air vent assembly 200 can be formed as a unitary structure. Forming the air vent assembly as a unitary structure can permit the overall sizing of the vent assembly to be reduced as compared with existing air vent structures that are typically assembled from a combination of individual components. The main body of the air vent assembly 200 may have an enlarged cross-section relative to the cross-section of the inlet 201 and outlet 202 of the air vent assembly 200 (i.e., the inner diameter of the main body of the air vent assembly 200 is greater than the inner diameter at the inlet 201 and the outlet 202 of the air vent assembly 200). As stated above, the enlarged chamber can result in a small pressure drop that pushes the fluid in the system forward while keeping air in the chamber.
[0051] The air vent assembly cylindrical chamber can be powder coated safety red or another color. This facilitates corrosion resistance and easy visibility.
[0052] Additionally, the air vent assembly may be provided in varying sizes. For example, the air vent assembly may be 2-inches, 2.5-inches, 3-inches, or 4-inches in nominal pipe diameter for inlet 201 and/or outlet 202, as some examples, though the size would be dependent on the overall system or installation.
[0053] An embodiment of the air scoop 205 is shown in
[0054] The vertical channel 900 and the horizontal channel 901 could also be configured in other ways than the configuration shown in
[0055]
[0056] In some embodiments, the air release assembly 500 may include a moisture detection assembly 1100. As illustrated in
[0057] The condensate chamber 1115 may possess a truncated conical shape as illustrated in
[0058] As illustrated in
[0059]
[0060] The condensate alarm 1205 may be configured to emit an audio and/or visual alarm upon the detection of condensate/moisture. The condensate alarm 1205 illustrated in
[0061]
[0062] The moisture detection assembly 1300 may include a T-shaped pipe fitting 1305 connected to the upper end of the condensate chamber 1115. The vent screen 1200 may thus be connected to the upper end of the T-shaped pipe fitting 1305 as shown in
[0063] The float level assembly 1310 thus directly communicates with the moisture collection tank 1120 (or the condensate chamber 1115), so that moisture/condensate fills the bottom portion of the float level as the moisture accumulates. The float level assembly 1310 includes a float 1315 that rises within a transparent tube 1320 as the moisture/condensate level increases. The float 1315 thus provides a visual indication to an operator (e.g., an operator at ground level) of the level of moisture/condensate in the moisture collection tank 1120. In some embodiments, the tube 1320 may not be entirely transparent. The float 1315 must be visible, however, to alert the operator of the moisture content.
[0064]
[0065] The moisture detection assembly 1400 shown in
[0066] The moisture detection assembly 1400 may include a vent screen 1410 attached to the upper end of the moisture collection tank 1120. The vent screen 1410 may contain perforations similar to the vent screen 1200 discussed above, but the vent screen 1410 in
[0067]
[0068] As shown in
[0069] The float relief valve 1500 shown in
[0070] As illustrated in
[0071] During the initial filling process, however, liquid (e.g., water) may be introduced into the float relief valve 1500. The float component 1715 will be urged vertically upwards by the liquid to seat on the upper float seat 1710 at the top end of the internal chamber 1700. The float component 1715 will thus seal the internal chamber 1700 of the float relief valve 1500 so that the liquid will not exit the float relief valve 1500. When the piping system is in a static operational state, the float relief valve 1500 should be in the open position.
[0072] In the embodiment illustrated in
[0073] While various exemplary embodiments of the disclosed system and method have been described above it should be understood that they have been presented for purposes of example only, not limitations. It is not exhaustive and does not limit the disclosure to the precise form disclosed. Modifications and variations are possible in light of the above teachings or may be acquired from practicing of the disclosure, without departing from the breadth or scope.