ACTIVE GATE VOLTAGE CONTROL CIRCUIT FOR BURST MODE AND PROTECTION MODE OPERATION OF POWER SWITCHING TRANSISTORS
20220360259 · 2022-11-10
Inventors
Cpc classification
International classification
Abstract
An active gate voltage control circuit for a gate driver of a power semiconductor switching device comprising a power semiconductor transistor, such as a GaN HEMT, provides active gate voltage control comprising current burst mode operation and protection mode operation. The gate-source turn-on voltage V.sub.gs(on) is increased in burst mode operation, to allow for a temporary increase of saturation current. In protection mode operation, a multi-stage turn-off may be implemented, comprising reducing V.sub.gs(on) to implement fast soft turn-off, followed by full turn-off to bring V.sub.gs(on) below threshold voltage, to reduce switching transients such as V.sub.ds spikes. Circuits of example embodiments provide for burst mode operation for enhanced saturation current, to increase robustness of enhancement mode GaN power switching devices, e.g. under overcurrent and short circuit conditions, or to provide active gate voltage control which adjusts dynamically to specific operating conditions or events.
Claims
1. An active gate voltage control circuit for a power semiconductor transistor comprising: a sensing circuit for monitoring an on-state operational parameter of the power semiconductor transistor and generating a sense output signal indicative of the on-state operational parameter; and first logic circuitry configured to compare the sense output signal with a first reference signal (Sense.sub.ref1) and generating a first control signal to implement burst mode operation when the sense output signal is ≥Sense.sub.ref1, wherein: burst mode operation comprises outputting the first control signal to a gate driver of the power semiconductor transistor to increase a gate-source voltage to enable an increased saturation current when the sense output signal is ≥Sense.sub.ref1.
2. The active gate voltage control circuit of claim 1, comprising second logic circuitry configured to compare the sense output signal with a second reference signal (Sense.sub.ref2) and generate a second control signal for implementing protection mode when the sense output signal is ≥Sense.sub.ref2, wherein: protection mode operation comprises outputting the second control signal to the gate driver to reduce the gate-source voltage when the sense output signal is ≥Sense.sub.ref2.
3. The active gate voltage control circuit of claim 2, wherein the first and second reference signals Sense.sub.ref1 and Sense.sub.ref2 are selected to maintain the turn-on gate-source voltage in a range that enables the increased saturation current to be implemented temporarily for dynamic performance management.
4. The active gate voltage control circuit of claim 1, comprising second logic circuitry configured to compare the sense output signal with a second reference signal (Sense.sub.ref2) and generate a second control signal for implementing protection mode when the sense output signal is ≥Sense.sub.ref2, wherein: protection mode operation comprises outputting the second control signal to the gate driver to reduce the gate-source voltage when the sense output signal is ≥Sense.sub.ref2 and implement at least one of single-stage turn-off and multi-stage turn-off of the power semiconductor transistor.
5. The active gate voltage control circuit of claim 4, wherein Sense.sub.ref1 and Sense.sub.ref2 are selected to maintain the turn-on gate-source voltage in a range that enables the increased saturation current to be implemented temporarily for dynamic performance management without precipitating early device failure.
6. The active gate voltage control circuit of claim 4, wherein the second logic circuitry is configured to implement multi-stage turn-off, by reducing the gate-source voltage of the power transistor to implement fast soft turn-off, followed by a delay before reducing the gate-source voltage to below a gate-source threshold voltage for full turn-off of the gate of the power semiconductor transistor.
7. The active gate voltage control circuit of claim 6, for operation of a power semiconductor switching device comprising an E-mode GaN HEMT, comprising: wherein the sensing circuit comprises a drain-source voltage sensing circuit for sensing a drain-source on-voltage V.sub.ds(on), and the gate driver is configured to provide a first gate-source turn-on voltage V.sub.gs(on) for normal operation and a gate-source turn-off voltage V.sub.gs(off) of 0V or a negative bias, wherein: when the drain-source voltage V.sub.ds(on) reaches or exceeds a first voltage reference V.sub.ref1, the gate-source turn-on voltage is increased to a second gate turn-on voltage V.sub.gs(on-boost), which is several volts greater than the first gate turn-on voltage, to the implement burst mode operation; and when the drain source voltage V.sub.ds(on) reaches or exceeds a second voltage reference V.sub.ref2, the gate-source turn-on voltage is first reduced to several volts below the first gate turn-on voltage V.sub.gs(on), to implement soft turn-off, and then reduced to the gate-source turn-off voltage, to fully turn-off the gate of the power semiconductor transistor.
8. An active gate voltage control circuit for a power semiconductor transistor comprising: a gate driver having power supply inputs V.sub.DD and V.sub.EE, an input for receiving a gate drive control signal and an output for outputting a gate-source turn-on voltage (V.sub.gs(on)) and a gate drive turn-off voltage (V.sub.gs(off)), a detection circuit for monitoring a drain-source on-voltage V.sub.ds(on) of the power semiconductor transistor and generating an output voltage signal V.sub.measure indicative of V.sub.ds(on); a first reference voltage input providing a first reference voltage V.sub.ref1 for implementing burst mode operation; a second reference voltage input providing a second reference voltage V.sub.ref2 for implementing protection mode operation, where V.sub.ref2 is greater than V.sub.ref1; first logic circuitry configured to compare the output signal voltage V.sub.measure with the first reference voltage V.sub.ref1 and generate a first (burst mode) control signal when V.sub.measure is ≥V.sub.ref1, the first control signal being output to the gate driver to implement burst mode operation comprising increasing the turn-on gate voltage when V.sub.measure is ≥V.sub.ref1; second logic circuitry configured to compare the output signal voltage V.sub.measure with the second reference voltage V.sub.ref2 and generate a second (protection mode) control signal when V.sub.measure is ≥V.sub.ref2; the second control signal being output to the gate driver to implement protection mode operation comprising reducing the turn-on gate-source voltage when V.sub.measure is ≥V.sub.ref2.
9. The active gate voltage control circuit of claim 8, wherein the second logic circuitry is configured to implement multi-stage turn-off, by reducing the gate-source voltage V.sub.gs(on) of the power transistor to a soft turn-off voltage V.sub.gs(soft turn-off) for soft turn-off, followed by a delay before reducing the gate-source voltage to below a threshold voltage for full turn-off of the gate of the power semiconductor transistor.
10. The active gate voltage control circuit of claim 8, wherein the drain voltage sensing circuit is integrated with the power semiconductor transistor and the first and second logic circuits are integrated with the gate driver.
11. The active gate voltage control circuit of claim 8, for operation of a power semiconductor switching device comprising an E-mode GaN HEMT, configured to provide a turn-on gate-source voltage V.sub.gs(on) of 6V for normal operation and a turn-off gate-source voltage V.sub.gs(off) of 0V or a negative bias, wherein when the drain-source voltage V.sub.ds reaches or exceeds V.sub.ref1, the gate-source turn-on voltage is increased to 8V to implement burst mode and allow for a higher saturation current, and when the drain source voltage V.sub.ds reaches or exceeds V.sub.ref2, the gate turn-on voltage is reduced to 4V, to implement soft turn-off, and then reduced to 0V, or below, to fully turn-off the gate of the power semiconductor transistor.
12. The active gate voltage control circuit of claim 11, wherein the first reference voltage V.sub.ref1 is 4V and the second reference voltage V.sub.ref2 is 8V.
13. The active gate voltage control circuit of claim 8, wherein the gate driver provides bipolar driving and a voltage divider arrangement of first and second Zener diodes with active control of a transistor in series with the first Zener diode for providing a first turn-on gate-source voltage V.sub.gs(on) for normal operation and the second Zener diode providing a second turn-on gate-source voltage V.sub.gs(boost) for burst mode operation.
14. The active gate voltage control circuit of claim 8 wherein the gate driver comprises an adjustable low drop out regulator (LDO) with unipolar driving and the first control signal provides active control on the LDO to adjust the turn-on gate-source voltage V.sub.gs(on).
15. The active gate voltage control circuit of claim 8, wherein the gate driver comprises an active pull-down circuit connected directly to the gate output of the gate driver which receives the second control signal.
16. The active gate voltage control circuit of claim 15, wherein the active pull-down circuit comprises an actively controlled voltage divider to reduce V.sub.gs(on) on receiving the second control signal.
17. The active gate voltage control circuit of claim 8, wherein the gate driver comprises an actively controlled voltage divider connected close to the gate output of the gate driver for reducing the gate voltage to the soft turn-off value V.sub.gs(soft turn-off) on receiving the second control signal, and wherein the second control signal is provided to the gate driver to turn-off the gate of the power semiconductor transistor after said delay.
18. An active gate voltage control circuit for a power semiconductor transistor comprising: a gate driver for outputting a turn-on gate-source voltage V.sub.gs(on) and a turn-off gate-source voltage V.sub.gs(off) in response to a gate drive control signal, drain voltage sensing means for sensing a drain-source on-voltage V.sub.ds(on) of the power semiconductor transistor and generating a voltage signal V.sub.measure indicative of V.sub.ds(on); a first logic means for comparing the output signal voltage V.sub.measure with a first reference voltage V.sub.ref1 and generating a first (burst mode) control signal when V.sub.measure is ≥V.sub.ref1, the first control signal being fed to the gate driver to implement burst mode operation comprising increasing the turn-on gate-source voltage when V.sub.measure is ≥V.sub.ref1 to enable a higher saturation current; a second logic means for comparing the output signal voltage V.sub.measure with a second reference voltage V.sub.ref2 and generating a second (protection mode) control signal when V.sub.measure is ≥V.sub.ref2; the second control signal being fed to the gate driver to reduce the gate-source voltage when V.sub.measure is ≥V.sub.ref2 to implement protection mode operation comprising reducing the turn-on gate-source voltage.
19. The active gate voltage control circuit of claim 18, wherein protection mode comprises multi-stage turn-off of the power semiconductor transistor, comprising firstly reducing the gate-source voltage a few volts below the turn-on gate-source voltage for normal operation to implement soft turn-off, and then reducing the gate-source voltage below a threshold voltage to fully turn-off the power semiconductor transistor.
20. The active gate voltage control circuit of claim 18, wherein: the drain voltage sensing means comprises any one of: a drain-source on-voltage sensing circuit integrated with the power semiconductor transistor; a drain-source on-voltage sensing circuit integrated with the gate driver; a drain-source on-voltage sensing circuit comprising discrete components; and combinations thereof, and the first and second logic means comprise any one of: first and second logic circuits integrated with the power semiconductor transistor; first and second logic circuits integrated with the gate driver; first and second logic circuits comprising discrete components; and combinations thereof.
21. The active gate voltage control circuit of claim 18, wherein the drain voltage sensing means and the first and second logic means comprise discrete components co-packaged with the gate driver and the power semiconductor transistor.
22. The active gate voltage control circuit of claim 18, wherein: the drain voltage sensing means and the first and second circuit means are integrated with the gate driver; or the drain voltage sensing means is integrated with the power semiconductor transistor and the first and second circuit means are integrated with the gate driver.
23. A method of actively controlling a gate-source voltage for turn-on and turn-off of a power semiconductor device comprising a GaN power transistor, comprising: providing a gate-source voltage V.sub.gs(on) to turn on the power transistor; sensing a drain-source on-voltage V.sub.ds(on) of the power semiconductor transistor and generating a voltage signal V.sub.measure indicative of V.sub.ds(on); in a first logic circuit, comparing the output signal voltage V.sub.measure with a first reference voltage V.sub.ref1 and generating a first (burst mode) control signal when V.sub.measure is ≥V.sub.ref1, and providing the first control signal to a gate driver of the GaN power transistor to implement burst mode operation comprising increasing the turn-on gate-source voltage when V.sub.measure is ≥V.sub.ref1 to enable a higher saturation current; in a second logic circuit, comparing the output signal voltage V.sub.measure with a second reference voltage V.sub.ref2 and generating a second (protection mode) control signal when V.sub.measure is ≥V.sub.ref2; and providing the second control signal to the gate driver to reduce the gate-source voltage when V.sub.measure is ≥V.sub.ref2 to implement protection mode operation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0042] The foregoing and other features, aspects and advantages of the present invention will become more apparent from the following detailed description, taken in conjunction with the accompanying drawings, of some embodiments of the invention, which description is by way of example only.
DETAILED DESCRIPTION
[0043] A schematic circuit block diagram for implementation of active gate voltage control for a power switching device of an example embodiment is shown in
[0044] The active gate voltage control circuitry comprises a detection circuit for monitoring the drain-source on-voltage V.sub.ds(on) and generating an output signal V.sub.measure indicative of V.sub.ds(on). The detection circuit may be integrated with the GaN HEMT, e.g. a drain voltage sense circuit as disclosed in U.S. Ser. No. 15/807,021, or the detection circuit may comprise discrete components. The output signal V.sub.measure is fed to a first logic circuit, comprising a first comparator, and a second logic circuit, comprising a second comparator. A first voltage input to the first logic circuit provides a first reference voltage V.sub.ref1 for burst mode operation. A second voltage input to the second logic circuit provides a second reference voltage V.sub.ref2 for protection mode operation.
[0045] In the first logic circuit, the first comparator compares V.sub.measure and the first reference signal V.sub.ref1, and a logic element, such as a latch, generates a first (burst mode) control signal Ctrl1 when V.sub.measure is ≥V.sub.ref1. The burst mode control signal Ctrl1 is fed to the gate driver to initiate boost mode operation comprising boosting the turn-on gate voltage V.sub.gs(on) when V.sub.measure is ≥V.sub.ref1. For example, gate driver operates to gradually increase the gate drive voltage V.sub.gs(on) from 6V used for normal operation to 8V for burst mode operation, over a specified time period, e.g. 5 μs, to allow for a higher saturation current.
[0046] In the second logic circuit, the second comparator compares V.sub.measure and the second reference signal V.sub.ref2, and a logic element, such as a latch, generates a second (protection mode) control signal Ctrl2 when V.sub.measure is ≥V.sub.ref2. The protection mode control signal Ctrl2 is fed to the gate driver to implement protection mode operation comprising reducing the gate voltage below the threshold voltage to turn-off the power switching device when V.sub.measure is ≥V.sub.ref2. A multi-stage turn-off may be used to reduce the turn-on gate voltage, in two or more steps, comprising implementing fast soft turn-off, before full turn-off, of the GaN HEMT. For example, gate voltage control circuitry may comprise an active pull-down circuit comprising a resistor and a transistor, which receives the second control signal Ctrl2 from the second logic circuitry. The active pull-down circuit may be connected directly to, or close to, the gate terminal of the GaN HEMT, to implement fast soft switching to reduce the gate voltage V.sub.gs, with minimal delay, e.g. on a nanosecond timescale. Then the second control voltage Ctrl2, which is output to the gate driver, further reduces the gate voltage V.sub.gs to below threshold voltage, to fully turn-off the GaN HEMT, e.g. after a delay of tens of nanoseconds.
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[0049] For example, during normal operation, a gate voltage V.sub.gs(on) of several volts in excess of the threshold voltage, e.g. 6V, is used to turn-on the transistor. To turn-off the transistor, the gate voltage Vgs.sub.off is reduced below the threshold voltage, e.g. to 0V, or a few volts negative, e.g. −3V. That is, in a simple gate drive circuit, the gate driver applies either Vgs.sub.on or Vgs.sub.off to the gate terminal of the GaN HEMT, to turn the device on and off. In this example, as indicated by the dashed lines, if gate voltage is held at Vgs.sub.on=6V, in an overcurrent situation, the measured drain-source voltage drop V.sub.ds(on) will increase as the drain current increases and reaches saturation, e.g. as the IV curve levels off at a drain current around 75 A. Using an active gate voltage control circuit as illustrated schematically in
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[0058] The circuit schematics shown in
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[0060] The active gate voltage control circuitry shown in
[0061] In the first logic circuit, logic elements compare Sense.sub.measure and the first reference signal Sense.sub.ref1 and generates a first (burst mode) control signal Ctrl1 when Sense.sub.measure is ≥Sense.sub.ref1. The burst mode control signal Ctrl1 is fed to the gate driver to initiate boost mode operation comprising boosting the turn-on gate voltage V.sub.gs(on) when Sense.sub.measure is ≥Sense.sub.ref1. For example, gate driver operates to gradually increase the gate drive voltage V.sub.gs(on) from 6V, used for normal operation, to 8V for burst mode operation, over a specified time period, e.g. 5 μs, to allow for a higher saturation current.
[0062] In the second logic circuit, logic elements compare Sense.sub.measure and the second reference signal Sense.sub.ref2 and generates a second (protection mode) control signal Ctrl2 when Sense.sub.measure is ≥Sense.sub.ref2. The protection mode control signal Ctrl2 is fed to the gate driver to implement protection mode operation comprising reducing the gate voltage below the threshold voltage to turn-off the power switching device. A multi-stage turn-off may be used to reduce the turn-on gate voltage, in two or more steps, comprising implementing fast soft turn-off before full turn-off of the GaN HEMT. For example, gate voltage control circuitry may comprise an active pull-down circuit comprising a resistor and a transistor, which receives a second control signal Ctrl2 from the second logic circuit. The active pull-down circuit may be connected directly to, or close to, the gate terminal of the GaN HEMT, to implement fast soft switching to reduce the gate voltage V.sub.gs, with minimal delay, e.g. on a nanosecond timescale. Then the second control voltage 2, which is output to the gate driver, further reduces the gate voltage V.sub.gs to below threshold voltage, to fully turn-off the GaN HEMT, e.g. after a delay of tens of nanoseconds
[0063] The sense circuit may use any control input or sense input which provides an operating parameter indicative of an event such as current saturation, non-standard operating conditions, or a fault. Burst mode operation and/or protection mode operation may be implemented intermediate (during) such an event, in advance of such an event, or in response to such an event. The specific values for V.sub.ref1 and V.sub.ref2 for active gate voltage control of example GaN HEMTs referred to herein are provided by way of example only. These example GaN HEMTs are typically operated with V.sub.gs(on)=6V for normal operation, to provide longer term reliability. While they may be operated with V.sub.gs(on)=8V and still provide long term reliability, if they are operated for extended periods with higher V.sub.gs(on), e.g. with V.sub.gs(on) in a range of 10V to 13V early failure would be expected. Active gate voltage control with burst mode operation allows for V.sub.gs(on) to be temporarily increased by a few volts above the typical V.sub.gs(on) used for normal operation, to increase saturation current temporarily during events such as a surge test, a load transition, grid transition, etc., which may result in overcurrent and short circuit conditions.
[0064] Burst mode operation provides for increased robustness of enhancement mode GaN power switching devices. V.sub.ref1 and V.sub.ref2 are selected to enable burst mode operation, while ensuring that V.sub.gs(on) is maintained in a range up to a few volts greater than the V.sub.gs(on), e.g. ˜8V, and preferably less than 10V, which allows a temporary increase saturation current without significantly affecting long term reliability. V.sub.ref2 is selected to implement protection mode to avoid increasing V.sub.gs(on) into a range, e.g. >10V which may result in early device failure or reduced long term reliability.
[0065] Active gate voltage control may be intentional, manual, or automatic, and used when there is a need, or anticipated need for more current, e.g. by predicting timing and using burst mode for optimizing operating conditions and protection. Active gate voltage control comprising burst mode operation as described herein provides for current pulse management to improve performance for various applications. For example, for a 50 Hz AC input on board charger, it may be desirable to implement burst mode automatically to provide more current at the peak of the 50 Hz sine wave. Thus burst mode operation may be implemented to optimize performance dynamically, not only to react to fault events.
[0066] More generally, in other embodiments comprising power switching devices comprising GaN transistors, and for power switching devices comprising transistors implemented using other semiconductor technologies, any suitable type of sense signal input, such as a measured sense signal output Sense.sub.measure of a sensing circuit for monitoring, detecting or measuring an on-state operational parameter, together with appropriate reference values of Sense.sub.ref1 and Sense.sub.ref2, may be used to implement active gate voltage control comprising at least one of burst mode operation and protection mode operation. For example, any method of overcurrent detection could be used instead of, or in conjunction with, drain-source on-voltage detection. For protection mode comprising automatic shutdown of a GaN power transistor, it is preferable to use Vds(on) detection, for example as described with reference to the active gate voltage control circuit of the first embodiment.
[0067] Although embodiments of the invention have been described and illustrated in detail, it is to be clearly understood that the same is by way of illustration and example only and not to be taken by way of limitation, the scope of the present invention being limited only by the appended claims.