Bidirectional shape-memory polymer, method of its production and its use
10040880 ยท 2018-08-07
Assignee
Inventors
- Marc Behl (Berlin, DE)
- Karl Kratz (Berlin, DE)
- Ulrich Noechel (Berlin, DE)
- Tilman Sauter (Berlin, DE)
- Joerg Zotzmann (Berlin, DE)
- Srinivasa Reddy Chaganti (County Kildare, IE)
- Andreas Lendlein (Berlin, DE)
Cpc classification
C08G18/4277
CHEMISTRY; METALLURGY
B29C61/003
PERFORMING OPERATIONS; TRANSPORTING
C08G81/027
CHEMISTRY; METALLURGY
C08G81/021
CHEMISTRY; METALLURGY
B29C61/06
PERFORMING OPERATIONS; TRANSPORTING
H01F1/42
ELECTRICITY
International classification
C08G18/42
CHEMISTRY; METALLURGY
B29C61/06
PERFORMING OPERATIONS; TRANSPORTING
C08G81/02
CHEMISTRY; METALLURGY
H01F1/42
ELECTRICITY
B29C61/00
PERFORMING OPERATIONS; TRANSPORTING
C08G63/91
CHEMISTRY; METALLURGY
Abstract
The present invention relates to an article consisting of or comprising a bidirectional shape-memory polymer (bSMP), the bSMP comprising: first phase-segregated domains (AD) having a first transition temperature (T.sub.t,AD) corresponding to a crystallization transition or glass transition of the first domains (AD), second phase-segregated domains (SD) having a second transition temperature (T.sub.t,SD) corresponding to a crystallization transition or glass transition of the second domains (SD), the second transition temperature (T.sub.t,SD) being higher than the first transition temperature (T.sub.t,AD), and covalent or physical bonds cross-linking the polymer chains of the bSMP, and in this way interconnecting the first and second domains (AD, SD), wherein the second phase-separated domains (SD) form a skeleton which is at least partially embedded in the first phase-segregated domains (AD), and wherein polymer chain segments of the bSMP forming the first domains (AD) are substantially orientated in a common direction, such that the bSMP is able to undergo a reversible shape-shift between a first shape (A) at a first temperature (T.sub.high) and a second shape (B) at a second temperature (T.sub.low) upon variation of temperature between the first and second temperature (T.sub.high, T.sub.low) driven by the crystallization and melting or vitrification and melting of the first phase-separated domains (AD) and without application of an external stress, with T.sub.low<T.sub.t,AD<T.sub.high<T.sub.t,SD.
Claims
1. An article comprising a bidirectional shape-memory polymer (bSMP), the bSMP comprising first phase-segregated domains (AD) having a first transition temperature (T.sub.t,AD) corresponding to a crystallization transition or glass transition of the first domains (AD), second phase-segregated domains (SD) having a second transition temperature (T.sub.t,SD) corresponding to a crystallization transition or glass transition of the second domains (SD), the second transition temperature (T.sub.t,SD) being higher than the first transition temperature (T.sub.t,AD), and covalent or non-covalent bonds cross-linking the polymer chains of the bSMP, and in this way interconnecting the first and second domains (AD, SD), wherein the second phase-segregated domains (SD) form a skeleton which is at least partially embedded in the first phase-segregated domains (AD), and wherein polymer chain segments of the bSMP forming the first domains (AD) are orientated in a common direction, such that the bSMP is able to undergo a reversible and bidirectional shape-shift between a first shape (A) at a first temperature (T.sub.high) and a second shape (B) at a second temperature (T.sub.low) upon variation of temperature between the first and second temperature (T.sub.high, T.sub.low) driven by the crystallization and melting or vitrification and melting of the first phase-separated domains (AD) and without application of an external stress, with T.sub.low<T.sub.t,AD<T.sub.high<T.sub.t,SD.
2. The article according to claim 1, wherein the bSMP further comprises: third phase-segregated domains (ED) having a third transition temperature (T.sub.t,ED) corresponding to a glass transition of the third domains (ED), the third transition temperature (T.sub.t,ED) being lower than the first transition temperature (T.sub.t,AD), with T.sub.t,ED<T.sub.low<T.sub.t,AD, wherein the third phase-segregated domains (ED), together with the first phase-segregated domains (AD), embeds the second phase-segregated domains (SD).
3. The article according to claim 2, wherein the bSMP is a blend or an interpenetrated polymer network and segments constituting the first domains (AD), the second domains (SD) and a third domain (ED) are located on different polymer chains.
4. The article according to claim 1, wherein at a temperature below the transition temperature (T.sub.t,SD) of the second phase-segregated domains (SD), the article has an overall geometry which determines the first and the second shape (A, B) and which is fixed by the second phase-segregated domains (SD).
5. The article according to claim 1, wherein the first phase-segregated domains (AD) are formed by polymer segments that are chemically different to those of the second phase-segregated domains (SD).
6. The article according to claim 1, wherein the first phase-segregated domains (AD) are formed by polymer segments that are chemically identical to those of the second phase-segregated domains (SD).
7. The article according to claim 6 , wherein an overall geometry is produced by deforming the bSMP by the application of an external stress, at a temperature (T.sub.reset) which is higher than the transition temperature (T.sub.t,SD) of the second domains (SD) so that the polymer is in a rubbery-elastic state, and cooling the deformed bSMP to a temperature below the transition temperature (T.sub.t,SD) of the second domains (SD) or below the transition temperature (T.sub.t,AD) of the first domains (AD) under maintaining the external stress.
8. The article according to claim 1, wherein polymer chain segments of the bSMP forming the second domains (SD) are orientated in a common direction.
9. The article according to claim 1, wherein the bSMP is a single polymer and the segments constituting the first domains (AD), the second domains (SD) are located on the same polymer chain.
10. The article according to claim 1, wherein the segments constituting the first domains (AD), the second domains (SD) are located on different polymer chains.
11. The article according to claim 1, comprising a composite material composed of the bSMP and a particulate material embedded therein, the particulate material being selected from magnetic particles, electrically conductive particles, infrared sensitive particles and microwave sensitive particles.
12. A method of preparing an article comprising a bidirectional shape-memory polymer (bSMP), the bSMP comprising: first phase-segregated domains (AD) having a first transition temperature (T.sub.t,AD) corresponding to a crystallization transition or glass transition of the first domains (AD), second phase-segregated domains (SD) having a second transition temperature (T.sub.t,SD) corresponding to a crystallization transition or glass transition of the second domains (SD), the second transition temperature (T.sub.t,SD) being higher than the first transition temperature (T.sub.t,AD), and covalent or non-covalent bonds cross-linking the polymer chains of the bSMP, and in this way interconnecting the first and second domains (AD, SD), wherein the second phase-segregated domains (SD) form a skeleton which is at least partially embedded in the first phase-segregated domains (AD), and wherein polymer chain segments of the bSMP forming the first domains (AD) are orientated in a common direction, such that the bSMP is able to undergo a reversible and bidirectional shape-shift between a first shape (A) at a first temperature (T.sub.high) and a second shape (B) at a second temperature (T.sub.low) upon variation of temperature between the first and second temperature (T.sub.high, T.sub.low) driven by the crystallization and melting or vitrification and melting of the first phase-separated domains (AD) and without application of an external stress, wherein at a temperature T.sub.reset the programmed shapes (A) and (B) are erased with T.sub.low<T.sub.t,AD<T.sub.high<T.sub.t,SD<T.sub.reset, the method comprising the steps of providing a polymer comprising the first phase-segregated domains (AD) having the first transition temperature (T.sub.t,AD), the second phase-segregated domains (SD) having the second transition temperature (T.sub.t,SD), and the covalent or non-covalent bonds cross-linking the polymer chains of the bSMP, deforming the polymer by application of an external stress at a temperature (T.sub.reset) which is higher than the transition temperature (T.sub.t,SD) of the second domains (SD) so that the polymer is in a rubbery-elastic state, cooling the polymer to a temperature below the transition temperature (T.sub.t,SD) of the second domains (SD) or below the transition temperature (T.sub.t,AD) of the first domains (AD) under maintaining the external stress, thereby forming the structure defined above, and releasing the external stress.
13. The method of preparing an article according to claim 12, further comprising the step of heating the polymer to the first temperature (T.sub.high) resulting in the first shape (A).
14. The method of preparing an article according to claim 12, wherein the deformation comprises an elongation, compression, bending of the polymer or any combination thereof.
15. The method of preparing an article according to claim 12, wherein the deformation comprises a surface texturing of the polymer or a smoothing of a textured surface structure of the polymer.
16. The method of using an article according to claim 12, comprising the steps of varying the temperature between a first temperature (T.sub.high) and a second temperature (T.sub.low) with T.sub.low<T.sub.t,AD<T.sub.high<T.sub.t,SD without application of an external stress, such as to induce a reversible shape-shift of the bSMP between a first shape (A) at the first temperature (T.sub.high) and a second shape (B) at the second temperature (T.sub.low) driven by the crystallization and melting or the vitrification and melting of the first phase-segregated domains (AD).
Description
(1) In the following the invention will be discussed in more detail with reference to the following figures:
DESCRIPTION OF DRAWING
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(20) In conventional one-directional SMPs according to the state of the art, the same type of switching domains provides two functions: temporary fixation of the so-called temporary shape and elastic recovery of the permanent shape. The thermal transition (T.sub.trans Or T.sub.t) of the switching domains such as melting (T.sub.m) or glass (T.sub.g)transition acts as a switch for the shape-memory effect. During a deformation at T>T.sub.trans of the temporary shape by application of external stress, the polymer chain segments forming the switching segments are oriented, which results in a decreased state of entropy. Cooling to T<T.sub.trans causes the solidification of switching domains e.g. by crystallization or vitrification and in this way the fixation of the permanent shape. This process where shape-memory function is created is named programming. The memorized permanent shape is recovered by application of heat. Upon exceeding T.sub.trans, the oriented chain segments recoil driven by a gain in entropy, which irreversibly erases the geometry information of temporary shape. For achieving a further shape shift the one-way SMP again needs to be programmed.
(21) The principle of the bidirectional shape-memory polymer bSMP according to the present invention is schematically shown in
(22) In the bSMP according to the invention, the two functions (temporary fixation of a first shape A and elastic recovery of a second shape B) are assigned to two separate structural units, which are linked to each other on the molecular level. Here, as structural units two crystallisable domains are selected having melting temperatures T.sub.m as transition temperatures T.sub.t. The domains associated with the higher melting temperature (T.sub.t,SD) determine the shape shifting geometry of the material and are referred to skeleton domains SD. The domains associated with the lower melting temperature (T.sub.t,AD) are responsible for the actuation of the bSME and are therefore referred to as actuator domains AD. The actuation capability is obtained by conformational orientation of the chain segments within the domains AD, which result in reversible directed length changes of the actuator domains AD during their crystallization and melting. Therefore, the key issue of the present invention is to provide a skeleton of soldificated (crystallized or vitrified) geometry determining domains, the skeleton domains SD, in such a way that the chains within the actuator domains AD are oriented in the direction of the targeted macroscopic shape-shift. The process required for implementing the chain segment orientation and the macroscopic shape shifting geometry in the polymeric material is named programming.
(23) Referring to
(24) Crystallization of the oriented actuator segments AD by cooling to T.sub.low again results in shape B. Reheating to T.sub.high causes the actuator domains AD to melt and the chain segments enabling the reversible shape shift to shape A to recoil. This heating and cooling cycle between T.sub.low and T.sub.high is called reversibility cycle and can be repeated several times (
(25) As shown in
(26) Furthermore, once the polymer body has been programmed, variation of the temperature between T.sub.low and T.sub.high (with T.sub.low<T.sub.t,AD<T.sub.high<T.sub.t,SD) reversibly switches the polymer body between the two shapes A and B or A and B, respectively, which are determined by the programming process (
(27) Methods
(28) DSC: Cyclic, thermo-mechanical tensile tests, which were conducted with a standardized sample shape (ISO 527-2/1BB) on a Zwick Z1.0 machine equipped with a thermo-chamber and a 200 N load cell.
(29) The experiments usually consisted of an initial skeleton formation module (programming) and several subsequent reversible shape-shifting cycles. In the skeleton formation module, the sample was deformed according to a desired form to .sub.def at T.sub.reset and equilibrated for 5 min. After cooling to T.sub.low under constant strain and 10 min equilibration time the sample was reheated to T.sub.high under stress-free conditions, resulting in shape A. The reversible shape-shifting cycle consisted of cooling to T.sub.low waiting for 10 min and reheating to T.sub.high followed by another waiting period of 10 min. Heating and cooling rates were 1 K.Math.min.sup.1.
(30) SAXS: SAXS 2D-scattering patterns were integrated (using SAXS-software from Bruker AXS) after background subtraction over a 10 wide chi range along the s.sub.3 axis (deformation direction), where discrete peaks were observed, leading into a one-dimensional curve I versus s.sub.3. Longperiods were determined from the position of the peak maxima after Lorentz correction (I(s).fwdarw.s.sup.2l(s)) as L=1/s.sub.L and were provided as the average from the measurements in the reversibility cycles with T.sub.high and T.sub.low. 2D-patterns were processed as follows: After background subtraction and correction for exposure time and sample absorption, invalid pixels (e.g. beamstop) were masked. Patterns were rotated to match their fibre axis in vertical direction. The fibre symmetric patterns were harmonized (4 quadrant symmetry) and the central spot was filled. Patterns are presented in the region of interest (0.4 nm.sup.1) in pseudo-colors. Furthermore the chord distribution function (CDF) was calculated in order to extract structural information. Here the patterns were projected on the fibre plane (s.sub.1,2 s.sub.3) and the interference function was calculated. By Fourier transformation the CDF was obtained, representing the nanostructure in real space (r1,2 r3), as well as domains sizes and distances.
EXAMPLE 1
PPDL-PCL
(31) In this example the bSME behavior of a bSMP was examined in which the actuator domains AD and skeleton domains SD are associated to chemically different segments. For this purpose a multiphase copolyester urethane network PPDL-PCL was used. The PPDL-PCL is composed of poly(-pentadecalactone) (PPDL) segments acting as the geometry determining skeleton domains (SD) and poly(-caprolactone) (PCL) segments providing the actuator domains (AD).
(32) The PPDL-PCL was prepared from a star shaped PPDL-triol and a star shaped PCL-tetraol reacted with a mixture of the two isomers 1,6-diisocyanato-2,2,4-trimethylhexane and 1,6-diisocyanato-2,4,4-trimethylhexane.
(33) Differential scanning calorimetry (DSC) measurements were made in order to determine the melting temperatures of the PPDL and PCL domains and to select suitable values for the parameters T.sub.reset, T.sub.high, and T.sub.low for subsequent bSME measurements. Plot 0 in
(34) For programming an overall shape, the PPDL-PCL polymer system was heated to T.sub.reset=100 C., so that the polymer was completely in a rubbery-elastic state, and was deformed at this temperature according to a desired shape (plot P in
(35) In the Experiment shown in
(36) Heating again to T.sub.reset erased shapes A and B from the memory of the polymer and allowed reprogramming of a different shape shifting geometry. Here, the material was programmed to assume an open folded shape A (upper right side in
(37) The bSME of the polymer PPDL-PCL was quantified by cyclic, thermo-mechanical tensile tests. These tests consisted of an initial programming and four reversibility cycles. The results of these investigations are displayed in
(38) In situ small angle x-ray scattering (SAXS) measurements were performed to explore structural changes during bSME on the nanoscale for PPDL-PCL.
(39) For demonstrating a practical application of the bSMP, a gripper device was constructed using the PPDL-PCL polymer system as shown in
(40) In another application example not shown here, a heat engine driven by the bSMP was designed, which was based on two PPDL-PCL elements. A first, concertina shaped PPDL-PCL drive element moved an attached toothed rack forward when heated to T.sub.high and back when cooled to T.sub.low. During the forward motion, the second PPDL-PCL actuating element pressed the rack against a toothed wheel. Upon cooling to T.sub.low the actuator contracts resulting in a lower pressure on the rack enabling the concertina shaped drive element to contract as well. Within six cycles a 120 counter clockwise rotation of the wheel was achieved.
EXAMPLE 2
cPEVA
(41) In this example the bSME behavior of a bSMP was examined in which the actuator domains AD and skeleton domains SD are associated to chemically identical segments. For this purpose a commercially relevant plastic, namely covalently crosslinked poly[ethylene-co-(vinyl acetate)] (PEVA) was used. PEVA comprises crystallisable polyethylene (PE) segments and amorphous poly(vinyl acetate) segments.
(42) cPEVA was prepared by mixing 98 g poly[ethylene-co-(vinyl acetate)] (PEVA) having a VA-content of 18 wt % (Elvax460, DuPont) and 2 g dicumyl peroxide (Sigma-Aldrich) as thermally-induced radical initiator in a twin-screw extruder (EuroPrismLab, Thermo Fisher Scientific) at 110 C. and 50 rpm. This blend was compression molded into films with 1 mm thickness and subsequently crosslinked at 200 C. and 20 bar for 25 min resulting in crosslinked PEVA (cPEVA).
(43) In the cPEVA polymer system, the skeleton and the actuation function are based on the same material component so that an interchange between both functions is possible. The interchange is realized in a semicrystalline polymer network providing a broad T.sub.m range. The crystallites related to the T.sub.m range above a higher melting temperature (T.sub.high) provide the internal skeleton SD, which determines the bodies' appearance and can be repeatedly reshaped by melting, deformation and crystallization (
(44) The results of cyclic DSC measurements of cPEVA are shown in
(45) Heating only to 75 C. results in a partial melting having a broad crystallization peak with the peak maximum at a lower temperature. In the subsequent reversibility cycles, a melting peak providing a peak maximum, which is significantly lower compared to the peak maximum obtained when the sample was completely molten, can be observed.
(46) A T.sub.high of 75 C. in a cPEVA crosslinked by 2.0 wt % dicumyl peroxide provided the optimum ratio between skeleton and actuation forming polymer chains segments. When T.sub.high or the crosslinking density by changing the dicumyl peroxide weight ratio was varied, the metamorphic shape-shifting capability got deferred. Taking the integral of the heat flow as a measure for crystallinity, at this temperature around one third of the crystallites are located in the skeleton forming domains and two third are acting as actuators.
(47) The shape-shifting capability of cPEVA is obtained by conformational orientation of the PE chain segments in the actuator domains AD associated to the lower T.sub.m range, which causes reversible length changes of the actuator domain during crystallization and melting guided by the internal skeleton. Therefore the skeleton formed by the crystallites of the upper T.sub.m range must be built during programming in such a way that the PE chains within the actuator domains are oriented in the direction of the targeted macroscopic shape-shift. For this purpose, a macroscopic deformation according to the desired appearance was done at T.sub.reset so that the chain segments became oriented. The skeleton was formed by cooling under stress to T.sub.1, at which the polymer network chain segments associated to T.sub.m,SD and T.sub.m,AD crystallize. Shape A was achieved after heating to T.sub.high. The new appearance was now implemented in the material. Crystallization of the oriented actuator segments by cooling to T.sub.low resulted in shape B. Reheating to T.sub.high caused melting of the actuator domains and entropy driven recoiling of the chain segments enabling the reversible shape shift to shape A.
(48) The reprogrammable shape-shifting capability of cPEVA is illustrated as photo series in
(49) cPEVA displayed a bSME, which was reprogrammable as shown in
(50) The reversible shape-shifting effect was quantified by cyclic, thermo-mechanical tensile tests. These tests consisted of the formation of an initial skeleton under deformation to .sub.def and three subsequent reversibility cycles (see methods). The results of these investigations are displayed in
(51) In situ small angle x-ray scattering (SAXS) measurements were performed to explore structural changes during the shape-shifting effect on the nanoscale for cPEVA. Similar scattering patterns were found for shape A at T.sub.high and for shape B at T.sub.low during several cycles confirming excellent reversibility of the shape shift on this hierarchical level (
(52) A similar heat engine as described for the PPDL-PCL polymer system was successfully constructed using two cPEVA actuation elements (data not shown).
EXAMPLE 3
cPEVA-monofilament Fibers
(53) A mixture of Poly(ethylene-co-vinyl acetate) (PEVA), triallyl isocyanurate (TIAC) as cross-linking agent and benzophenone as photoinitiator were fed to an extruder and formed to a filament. The filament was UV irradiated to yield covalently cross-linked fibers cPEVA. The UV irradiation was integrated in the extrusion process. The cPEVA monofilaments had initially a diameter of 0.4-0.5 mm. After a thermal treatment at 100 C. the diameter increased to 0.8-0.9 mm.
(54) The mechanical properties of the cPEVA monofilaments produced in this manner (before and after thermal treatment) were examined in tensile tests at room temperature. The untreated monofilaments exhibited stresses at failure in a range from 60 to 80 MPa and percent elongations at failure in a range from 100 to 400%, whereas the thermally treated monofilaments exhibited stresses at failure in a range from 20 to 30 MPa and percent elongations at failure of >800% (see
(55) Further tensile tests were performed in the rubber-elastic state at a temperature of 110 C., which is above the melting point of the polyethylene crystallites in cPEVA. Moreover, these tests show the successful covalent cross-linking of the monofilaments. At 110 C., the thermally pretreated monofilaments exhibited stresses at failure in a range from 1.0 to 1.3 MPa and percent elongations at failure of >350% (see
(56) Thermally pretreated cPEVA monofilaments were used for the bSME functionalization. The thermally pretreated monofilaments were first stretched at 100 C. (T.sub.reset) to a length of 400% and then cooled down to 0 C. while maintaining the applied stress, wherein the skeleton structure is formed. After switching over to the force-free state, the material was heated to a temperature T.sub.high=85 C., wherein shape A (an elongation of ca. 300% in this case) was obtained. When the material was cooled down to a temperature T.sub.low=25 C., it expanded to a length of ca. 330% (shape B). It was possible to reversibly switch between shape A and shape B by repeatedly cyclically heating the material up to T.sub.high and cooling it down to T.sub.low (see
(57) In addition, a demonstration experiment was performed. In this experiment a filament of cPEVA programmed in the way as described above was horizontally fixed with both ends in a chamber equipped with a temperature control. Then the temperature in chamber was controlled to vary between T.sub.low=25 C. and T.sub.high=85 C.
EXAMPLE 4
bSME Comprising a Micro-textured Surface Structure
(58) A film was manufactured from the covalently cross-linked PPDL-PCL material as used in Example 1. The film was heated to 90 C. (T.sub.reset) and a structured template having a regular pattern of parallel linear grooves was pressed onto the surface of the film to a predetermined depth. While maintaining the template and the force on the film, the film was cooled to 10 C. (T.sub.low) and the template was removed. After heating to 50 C. the resulting shape A was a film having a regular pattern of grooves with a depth D.sub.50 at 50 C. of about 40 nm (
(59) Subsequently, the temperature was varied stepwise between T.sub.high=50 C. and T.sub.low=0 C. Upon cooling the depth of the grooves increased as shown on the right side of
EXAMPLES 5-7
Various Cross-linked Single Thermoplastics
(60) General preparation: The single polymer and dicumyl peroxide (Sigma-Aldrich) were mixed in a twin-screw extruder (EuroPrismLab, Thermo Fisher Scientific) at 110 C. and 50 rpm. The mixtures were compression molded into films with 1 mm thickness and subsequently crosslinked at 200 C. and 20 bar for 25 min.
(61) The following single polymers were used:
Example 5
cPEVA systems
(62) Various cPEVAs were prepared from poly[ethylene-co-(vinyl acetate)] with a VA-content of 9 wt % (Greenflex ML30), 18 wt % (ELVAX460, cPEVA20), 28 wt % (ELVAX3175, cPEVA31), 35 wt % (ELVAX150, all from DuPont, cPEVA35) via thermally crosslinking with dicumyl peroxide.
Example 6
cPEAEMA systems
(63) Lotader 5500 (PEAEMA) is a random terpolymer of ethylene 77.2 wt %, acrylic ester 20 wt % and maleic anhydride 2.8 wt %, which was thermally crosslinked with dicumyl peroxide.
Example 7
cPEMAGMA systems
(64) Lotader AX8900 (PEMAGMA) is also a terpolymer of polyethylene with less percentage of PE around 68 wt %, methyl acrylate content is 24 wt %, which was thermally crosslinked with dicumyl peroxide. Here the reactive group is glycidyl methacrylate (GMA) which is 8 wt %
EXAMPLES 8-11
Various Cross-linked Blends of Two Thermoplastics
(65) General preparation: Polymer mixtures and cross-linking agent (dicumyl peroxide or ,5-Bis(tert-butylperoxy)-2,5-dimethylhexane) were mixed in a twin-screw extruder (EuroPrismLab, Thermo Fisher Scientific). The blends were compression molded into films with 1 mm thickness and subsequently crosslinked at 200 C. and 20 bar for 25 min.
(66) The following polymer were used:
Example 8
cHDPE-EOC blend systems
(67) HDPE, poly(ethylene-co-1-octene) (with 30 branches per 1000 C units) Affinity PL1280G (Dow Chemical), and the cross-linking agent 2,5-Bis(tert-butylperoxy)-2,5-dimethylhexane (DHBP, Luperox101) (Sigma-Aldrich, Germany) were used as received. After drying for 4 hours at 60 C. under vacuum, a blend of 15 wt % HDPE and 85 wt % EOC was extruded in a twin-screw extruder (EuroPrismLab, Thermo Fisher Scientific, USA) at 130 C. at a rotating speed of 150 rpm. The extrusion was performed twice to ensure a homogeneous blend. DHBP was added in the presence of ethanol to facilitate diffusion at 0.5, 1, and 2 wt % of the blend, the covered beakers were stored for 3 days to complete the diffusion. The blends were compression molded as follows: Heating to 130 C. without pressure for 5 min, applying 100 bar for 5 min, performing the cross-linking reaction at 200 C. and 100 bar for 20 min and finally cooling to 30 C. at 100 bar to obtain 0.5 mm thick films.
Example 9
cPEVA/PCL systems
(68) poly[ethylene-co-(vinyl acetate)] with a VA-content 18 wt % (ELVAX460, cPEVA20) and poly (-capro(actone) PCL, (CAPA 6800) and dicumyl peroxide as cross-linking agent was utilized.
Example 10
cPEAEMA/PCL systems
(69) Lotader 5500 (PEAEMA) with a ethylene content of 77.2 wt %, acrylic ester: 20 wt % and maleic anhydride: 2.8 wt % and poly (-caprolactone) PCL, (CAPA 6800) and dicumyl peroxide as cross-linking agent was utilized.
Example 11
cPEMAGMA/PCL systems
(70) Lotader AX8900 (PEMAGMA) with a PE content around 68 wt %, methyl acrylate content is 24 wt % and glycidyl methacrylate (GMA) 8 wt % and poly (-caprolactone) PCL, (CAPA 6800) and dicumyl peroxide as cross-linking agent was utilized.
EXAMPLES 12-14
Multiphase Polymer Networks Prepared Via Polymerization from Oligomeric or Monomer Compound
Example 12: cPCL-PCHMA systems:
(71) PCL dimethacrylates of 4 kDa (CAPA2402, Solvay, Warringthon, UK), 8 kDa (CAPA2803, Solvay, Warringthon, UK), and 10 kDa (Sigma-Aldrich. Germany) were mixed in wt % ratios 1:1:1 with butyl acrylate (Sigma-Aldrich, Germany) at 15 wt % and 25 wt % at 80 C. under stirring. The crosslinking reaction was performed after pouring the mixture between glass plates (1 mm PTFE spacer) and irradiating for 60 min with a UV-D106 unit (Esacure, Lamberti). Example 13: cPPDL-PCL The PPDL-PCL was prepared from a star shaped PPDL-triol and a star shaped PCL-tetraol initiator with a mixture of the two isomers 1,6-diisocyanato-2,2,4-trimethylhexane and 1,6-diisocyanato-2,4,4-trimethylhexane.
Example 14: cPCLBA:
(72) cPCLBA was synthesized by thermally induced copolymerization of poly(-caprolactone)diisocyantoethyl dimethacrylate (38.8 wt %) with 60.4 wt % n-butyl acrylate (Sigma-Aldrich) and 0.8 wt % 2,2-azoisobutyronitrile at 80 C. for 72 hours. Poly(-caprolactone)diisocyantoethyl dimethacrylate was obtained from the reaction of poly(-caprolactone) (Mn 8,300 g.Math.mol-1) with 2-isocyantoethyl methacrylate. cPCLBA provided a T.sub.g,mix at 63 C. and a T.sub.m, which ranged from 5 to 60 C. with the peak at 50 C.
EXAMPLE 15
Magneto-Sensitive Multiphase Polymer Networks Composites
(73) General Procedure: The composites were prepared via polymerization from oligomeric or monomeric compounds and magnetic nanoparticles (MNP) or polyhydroxy functionalized polymer modified MNPs (OCLMNP1, OCLMNP2, OPDLMNP1, OPDLMNP2). cPPDL-PCL composites with different MNP PPDL PCL composites were prepared by crosslinking star shaped PPDL and PCL precursors by using HDI as coupe agent, the products are named (4PPDL3PCL(15,85), 4PPDL3PCL(20,80) 4PPDL3PCL(25,75), 4PPDL3PCL(15,85) OCLMNP1, 4PPDL3PCL(20,80) OCLMNP1 4PPDL3PCL(25,75) OCLMNP1. 4PPDL3PCL(15,85) OCLMNP2, 4PPDL3PCL(20,80) OCLMNP2, 4PPDL3PCL(25,75) OCLMNP2. 4PPDL3PCL(15,85) OPDLMNP1, 4PPDL3PCL(20,80) OPDLMNP1, 4PPDL3PCL(25,75) OPDLMNP1, 4PPDL3PCL(15,85) OPDLMNP2, 4PPDL3PCL(20,80) OPDLMNP2, 4PPDL3PCL(25,75) OPDLMNP2). The star-shaped precursors were synthesized from the cyclic monomers in bulk under a nitrogen atmosphere at 130 C., catalyzed by DBTO, and purified by precipitation of a dichloromethane solution in cold hexane. The synthesis of the polymer networks was performed in dichloroethane solution under a nitrogen atmosphere by reacting the star-shaped hydroxy-telechelic precursors with HDI using DBTDL as catalyst.
(74) Gel contents of these composites were determined to be in the range from 88 to 97%. The content of the MNP in the material was 41%.
(75) The thermal and mechanical properties of the bSMP materials according to examples 5 to 15 were examined by DSC. The results are shown in Tables 1 to 4. Results of the bSME performances of the materials are shown in Tables 5 to 8.
(76) TABLE-US-00001 TABLE 1 Mechanical and thermal properties E-Modul .sub.b (MPa) (%) T.sub.m T.sub.m H.sub.m Material ID T.sub.high > T.sub.m T.sub.high > T.sub.m ( C.) ( C.) (J .Math. g.sup.1) EVA9 2 wt % DCP cPEVA10d20 1.1 0.1 432 97 91 70 77 ELVAX460 5 wt % DCP cPEVA20d50 2.6 0.1 107 24 73 75 58 ELVAX460 2 wt % DCP cPEVA20d20 1.2 0.1 190 50 81 90 70 ELVAX460 1 wt % DCP cPEVA20d10 0.7 0.1 380 90 83 90 67 ELVAX460 0.5 wt % DCP cPEVA20d05 0.5 0.1 740 100 84 90 68 EVAX3175 2 wt % DCP cPEVA31d20 1.5 0.1 200 50 65 80 41 EVAX150 2 wt % DCP cPEVA35d20 n.d. ~50 56 70 33 HDPE(15%)EOC(85%) cHE20 0.8 0.1 1120 20 88 and 115 70 90 2 wt % DHBP HDPE(15%)EOC(85%) cHE10 0.4 0.2 950 300 88 and 118 70 93 1 wt % DHBP HDPE(15%)EOC(85%) cHE05 0.2 0.2 360 10 90 and 121 70 111 0.5 wt % DHBP PCL(85%)PCHMA(15%) PCHMA15 3.8 150 30 39 40 36 PCL(75%)PCHMA(25%) PCHMA25 ~3 150 30 37 40 22 PPDL-PCL(10,75) PPD-PCL 4.6 0.2 47 7 35 and 65 30 and 20 42 and 17 PCL-Butylacrylate cPnBA 50 55
(77) TABLE-US-00002 TABLE 2 Mechanical and thermal properties of cross-linked polymers Composition T.sub.c T.sub.m,PE T.sub.m,PCL Hm Hc T.sub.g T.sub.g,PE T.sub.g,max X.sub.c,PE X.sub.c,PCL E F.sub.max .sub.b I.D [ C.] [ C.] [ C.] [J/g] [J/g] [ C.] [ C.] [ C.] [%] [%] [MPa] [N] [%] cPEVA18D10 62 1 83 1 66 77 32 4.7 1 23 29 2.5 36 1.5 600 50 cPEVA18D15 61 1 82 1 64 75 31 4.5 1 22 34 1.8 37 2 570 38 cPEVA18D20 60 1 81 1 62 65 30 4 1 21 39 1.5 50 0.5 530 15 cPEMAGMA24D10 39 1 60 1 38 42 34 16 1 13 4.5 0.3 20 0.7 1060 45 cPEMAGMA24D15 38 1 59 1 35 49 34 121 15 1 12 5.5 0.7 25 0.6 990 40 cPEMAGMA24D20 36 1 58 1 33 42 33 113 14 1 11 6.5 0.5 30 0.25 910 15 PEMAGMA24D00 43 1 63 1 40 43 32 17 1 14 4.2 0.25 22 0.8 960 50 cPEAEMA20D10 56 1 74 1 47 58 39 18 1 16.3 13 0.86 25 1.5 1020 40 cPEAEMA20D15 54 1 73 1 45 60 38 16 1 15.6 13.5 0.5 26 3 990 65 cPEAEMA20D20 53 1 72 1 44 53 37 11 1 15.4 14 0.65 31 2.5 900 22 PEAEMA20D00 58 1 77 1 49 55 34 15 1 17 12 1.1 18 0.5 1010 50
(78) TABLE-US-00003 TABLE 3 Formulation of blends with different cross-linker concentration DCP Polymer PCL Composition Polymers [%] [%] [%] I.D PEVA-PCL 2 75 25 cPEVA75PCL25 PEVA-PCL 2 50 50 cPEVA50PCL50 PEVA-PCL 2 25 75 cPEVA25PCL75 PEMAGMA-PCL 2 75 25 cPEMAGMA75PCL25 PEMAGMA-PCL 2 50 50 cPEMAGMA50PCL50 PEMAGMA-PCL 2 25 75 cPEMAGMA25PCL75 PEAEMA-PCL 2 75 25 cPEAEMA75PCL25 PEAEMA-PCL 2 50 50 cPEAEMA50PCL50 PEAEMA-PCL 2 25 75 cPEAEMA25PCL75
(79) TABLE-US-00004 TABLE 4 Mechanical and thermal properties of polymer blends Composition T.sub.c T.sub.c T.sub.c T.sub.m,PE T.sub.m,PCL H.sub.m H.sub.c T.sub.g T.sub.g,P.E I.D [ C.] [ C.] [ C.] [ C.] [ C.] [J/g] [J/g] [ C.] [ C.] cPEVA75PCL25 59 1 1 82 1 53 60 84 66 130 cPEVA50PCL50 61 1 19 81 1 54 1 62 62 63 cPEVA25PCL75 61 1 19 81 1 55 1 73 65 64 135 cPEMAGMA75PCL25 37 1 11 54 1 40 67 34 cPEMAGMA50PCL50 37 1 18 7 53 1 46 54 63 cPEMAGMA25PCL75 38 1 16 54 1 58 57 63 cPEAEMA75PCL25 53 1 11 73 1 55 1 52 72 32 128 cPEAEMA50PCL50 54 1 9 5 74 1 54 1 56 57 62 cPEAEMA25PCL75 54 1 19 74 1 55 1 64 60 64 130 Composition T.sub.g,max X.sub.c,P.E X.sub.c,PCL E F.sub.max .sub.b I.D [ C.] [%] [%] [MPa] [N] [%] cPEVA75PCL25 2 1 16 18 85 3 46 1.4 590 40 cPEVA50PCL50 10 1 11 38 110 2.5 50 0.5 390 20 cPEVA25PCL75 13 1 6 67 137 2 71 2.5 680 10 cPEMAGMA75PCL25 15 1 11 12 37 3.5 27 1 850 35 cPEMAGMA50PCL50 19 1 8 28 52 5 40 1.5 830 18 cPEMAGMA25PCL75 21 1 5 53 98 4.5 62 2 750 40 cPEAEMA75PCL25 7 1 14 16 46 2 26 1 810 50 cPEAEMA50PCL50 13 1 10 34 60 15 32 7.5 691 88 cPEAEMA25PCL75 21 1 6 59 105 3 64 6.5 770 17
(80) TABLE-US-00005 TABLE 5 bSME Properties .sub.m T.sub.sep (T.sub.high) .sub.rev T.sub.act (A.fwdarw.B) T.sub.act (B.fwdarw.A) Q.sub.eff Material ID (%) ( C.) (%) ( C.) ( C.) (%) EVA9 2 wt % DCP cPEVA10d20 250 85 7.6 76 81 64.9 ELVAX460 5 wt % DCP cPEVA20d50 75 70 7.8 52.4 ELVAX460 2 wt % DCP cPEVA20d20 150 75 7.8 59 69 45.5 ELVAX460 1 wt % DCP cPEVA20d10 300 75 5.4 23.0 ELVAX460 0.5 wt % DCP cPEVA20d05 300 80 4.4 50.0 EVAX3175 2 wt % DCP cPEVA31d20 150 60 11.7 37.3 EVAX150 2 wt % DCP cPEVA35d20 50 50 5.2 66.8 HDPE(15%)EOC(85%) cHE20 500 100 13.8 58.5 2 wt % DHBP HDPE(15%)EOC(85%) cHE10 500 110 6.3 69.4 1 wt % DHBP HDPE(15%)EOC(85%) cHE05 100 n.d.* 103.0 0.5 wt % BPO PCL(85%)PCHMA(15%) PCHMA15 100 50 26*** PCL(75%)PCHMA(25%) PCHMA25 100 40 2 PPDL-PCL(10,75) PPD-PCL(75) 40 50 16.2 46 PPDL-PCL(10,85) PPD-PCL(85) 40 50 20.3 22.8 PCL-Butylacrylate cPnBA 150 50 19.5 22.2 42.5 2.5
(81) TABLE-US-00006 TABLE 6 bSME Properties of cross-linked polymers Composition T.sub.reset .sub.init T.sub.low,fix T.sub.low T.sub.high .sub.high .sub.low .sub.high,rec T.sub.sw,act T.sub.sw,rec R.sub.act R.sub.rev I.D [ C.] [%] [ C.] [ C.] [ C.] [%] [% ] [%] [ C.] [ C.] [%] [%] cPEVA18D10 90 150 0 25 70 134 137 134 49 1 67 1 2.5 0.2 100 2 cPEVA18D15 90 150 0 25 70 133 138 134 54 1 66 1 4 0.4 80 3 cPEVA18D20 90 150 0 25 70 124 136 124 55 1 65 1 10 0.3 100 1 cPEMAGMA24D10 85 500 10 10 60 192 196 190 35 1 52 1 2 0.1 150 10 cPEMAGMA24D15 85 400 10 10 60 185 198 182 35 1 52 1 7 0.8 123 4 cPEMAGMA24D20 85 200 10 10 60 82 91 80 35 1 52 1 10 1.4 124 3 cPEAEMA20D10 90 400 10 25 70 327 339 326 45 1 63 1 4 0.5 108 3 cPEAEMA20D15 90 400 10 25 70 282 320 280 45 1 63 1 9 1.2 105 2 cPEAEMA20D20 90 400 10 25 70 256 302 255 45 1 63 1 17 1.8 102 3
(82) TABLE-US-00007 TABLE 7 bSME Properties of blends Composition T.sub.reset .sub.init T.sub.low,fix T.sub.low T.sub.high .sub.high .sub.low .sub.high,rec T.sub.sw,act T.sub.sw,re R.sub.act R.sub.rev I.D [ C.] [%] [ C.] [ C.] [ C.] [%] [%] [%] [ C.] [ C.] [%] [%] cPEVA75PCL25 90 400 10 25 70 194 231 191 46 1 58 1 19 0.3 108 2 c(PEVA/PCL) 90 250 10 25 60 142 168 145 45 1 59 1 18 0.5 85 3 c(PEVA/PCL) 90 250 10 25 70 104 119 102 43 1 59 1 14 0.5 112 5 cPEVA25PCL75 90 400 0 10 60 211 240 212 49 1 58 1 14 1 97 1 cPEMAGMA75PCL25 90 400 10 25 60 128 142 122 42 1 58 1 11 1 143 4 c(PEMAGMA/PCL) 90 400 10 25 70 35 39 32 39 1 59 1 12 1.5 172 5 c(PEMAGMA/PCL) 90 400 10 25 60 93 107 89 41 1 58 1 15 1.2 125 4 cPEMAGMA25PCL75 90 400 0 10 60 80 97 78 45 1 60 1 24 2 112 3 cPEAEMA75PCL25 90 400 15 25 70 252 261 247 49 1 61 1 4 1 155 6 c(PEAEMA/PCL) 90 400 10 25 70 135 151 131 42 1 58 1 12 0.5 128 4 c(PEAEMA/PCL) 90 400 10 25 60 204 231 201 44 1 58 1 13 1 110 3 cPEAEMA25PCL75 90 400 0 10 60 180 199 177 43 1 59 1 11 1 120 2
(83) TABLE-US-00008 TABLE 8 bSME Properties of composites Q.sub.ef .sub.rev Sample ID (%) (%) .sup.3PPDL.sup.4PCL(15,85) MNP 15.6 4.0 .sup.3PPDL.sup.4PCL(20,80) MNP 31.2 11.2 .sup.3PPDL.sup.4PCL(25,75) MNP 42.2 31.5 .sup.3PPDL.sup.4PCL(15,85) OCLMNP1 62.6 1.3 .sup.3PPDL.sup.4PCL(20,80) OCLMNP1 71.8 2.2 .sup.3PPDL.sup.4PCL(25,75) OCLMNP1 71.2 2.0 .sup.3PPDL.sup.4PCL(15,85) OCLMNP2 45.0 1.2 .sup.3PPDL.sup.4PCL(20,80) OCLMNP2 52.6 4.9 .sup.3PPDL.sup.4PCL(25,75) OCLMNP2 56.6 2.3 .sup.3PPDL.sup.4PCL(15,85) OPDLMNP1 49.2 6.1 .sup.3PPDL.sup.4PCL(20,80) OPDLMNP1 61.4 2.1 .sup.3PPDL.sup.4PCL(25,75) OPDLMNP1 63.6 0.2 .sup.3PPDL.sup.4PCL(15,85) OPDLMNP2 71.2 1.9 .sup.3PPDL.sup.4PCL(20,80) OPDLMNP2 46.4 0.7 .sup.3PPDL.sup.4PCL(25,75) OPDLMNP2 53.6 1.3
REFERENCE SIGNS AND ABBREVIATIONS
(84) bSMP bidirectional shape-memory polymer bSME bidirectional shape-memory effect AD first domains (actuator domains) SD second domains (skeleton domains) ED third domains (elastic domains) T.sub.t,AD transition temperature of the first domains AD T.sub.t,SD transition temperature of the second domains SD T.sub.t,ED transition temperature of the third domains ED T.sub.high first temperature T.sub.low second temperature