Pressure compensation control of a fixed displacement pump in a pumping and metering system and associated method
10041497 ยท 2018-08-07
Assignee
Inventors
Cpc classification
F04D15/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2210/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0072
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/3015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fuel system includes a pump unit having at least a fixed displacement pump supplying pressurized flow. A fuel control assembly receives flow from the pump unit and includes at least one metering valve and at least one throttling valve. A control (bypass valve control) for the fixed displacement pump receives first and second pressure signals indicative of a pressure differential across the throttling valve, or across the metering valve/throttling valve combination, for altering output from the fixed displacement pump in response to the pressure differential. In other embodiments, the pump unit includes a centrifugal pump and a fixed displacement pump that can be fully or partially redundant depending on sizing of the pumps, and the system requirements.
Claims
1. A fuel system comprising: a pump unit that supplies pressurized flow, the pump unit includes a first pump that communicates with an inlet of a second pump, at least one of the first and second pumps being a fixed displacement pump; a fuel control assembly receiving flow from the pump unit, the fuel control assembly including at least one metering valve and at least one throttling valve receiving flow from the metering valve; and a control for the fixed displacement pump including a bypass valve that selectively alters operation of the fixed displacement pump in response to a pressure differential across the throttling valve.
2. The fuel system of claim 1 wherein a first signal of the pressure differential across the throttling valve is received by the control from downstream of the metering valve.
3. The fuel system of claim 2 wherein a second signal of the pressure differential across the throttling valve is received by the control from downstream of the throttling valve.
4. The fuel system of claim 1 wherein a first signal of the pressure differential across the throttling valve is received by the control from downstream of the metering valve and upstream of the throttling valve.
5. The fuel system of claim 4 wherein a second signal of the pressure differential across the throttling valve is received by the control from downstream of the throttling valve.
6. The fuel system of claim 1 wherein the control is a hydromechanical pressure compensation assembly and first and second signals of the pressure differential across the throttling valve are pressure signals.
7. The fuel system of claim 1 wherein if more than one throttling valve is present a first signal of the pressure differential across the throttling valve is representative of the throttling valve with the lowest differential pressure.
8. The fuel system of claim 1 wherein the other of the first and second pumps is a centrifugal pump and at a minimum differential pressure only the centrifugal pump provides pressure to the fuel control assembly.
9. The fuel system of claim 8 wherein at higher differential pressures, the fixed displacement pump is fully bypassed by the control.
10. The fuel system of claim 8 wherein if the differential pressure falls below the minimum differential pressure, the control reduces an output flow amount that is bypassed from the fixed displacement pump and provides enough pressure to maintain the minimum pressure level across the throttling valve.
11. The fuel system of claim 1 wherein the first and second pumps are driven at different relative rotational speeds.
12. The fuel system of claim 11 wherein the other of the first and second pumps is a centrifugal pump and the fixed displacement pump is driven at approximately 50% of the rotational speed of the centrifugal pump.
13. The fuel system of claim 11 wherein the other of the first and second pumps is a centrifugal pump and the fixed displacement pump and the centrifugal pump are coaxially driven.
14. The fuel system of claim 1 wherein the other of the first and second pumps is a centrifugal pump and further comprising an inducer stage driven at a reduced rotational speed to operatively improve inlet performance characteristics of the centrifugal pump.
15. A method of operating a fuel system comprising: providing a pump unit that includes first and second pumps, at least one of the pumps being a fixed displacement pump to supply pressurized flow; providing a fuel control assembly that receives flow from the pump unit, the fuel control assembly including at least one metering valve and at least one throttling valve; monitoring pressure differential across the throttling valve wherein the monitoring step includes receiving a first signal from downstream of the metering valve; and controlling operation of the pump unit including using a bypass valve that selectively alters operation of the fixed displacement pump in response to the pressure differential.
16. The method of claim 15 wherein the monitoring step includes receiving a second signal from downstream of the throttling valve.
17. The method of claim 15 wherein the monitoring step includes receiving the first signal from upstream of the throttling valve.
18. The method of claim 17 wherein the monitoring step includes receiving a second signal from downstream of the throttling valve.
19. The method of claim 15 wherein the other of the first and second pumps is a centrifugal pump and at a minimum differential pressure the method includes using only the centrifugal pump to provide pressure to the fuel control assembly.
20. The method of claim 19 wherein if the differential pressure falls below the minimum differential pressure, the method includes closing a bypass valve operatively associated with the fixed displacement pump to provide enough pressure to maintain the minimum pressure level across the throttling valve.
21. A fuel system comprising: a pump unit that supplies pressurized flow, the pump unit includes a fixed displacement pump; a fuel control assembly receiving flow from the pump unit, the fuel control assembly including at least one metering valve and at least one throttling valve; and a control for the fixed displacement pump including a bypass valve that selectively alters operation of the fixed displacement pump in response to receiving first and second signals indicative of a pressure differential across at least the throttling valve, wherein the first signal is received from downstream of the metering valve.
22. The fuel system of claim 21 wherein the second signal is received from downstream of the throttling valve.
23. The fuel system of claim 21 wherein the first signal is received from upstream of the throttling valve.
24. The fuel system of claim 23 wherein the second signal is received from downstream of the throttling valve.
25. A method of operating a fuel system comprising: providing a pump unit that includes a fixed displacement pump to supply pressurized flow; providing a fuel control assembly that receives flow from the pump unit, the fuel control assembly including at least one metering valve and at least one throttling valve; monitoring pressure differential across the throttling valve, or across the throttling valve and metering valve combination, wherein the monitoring step includes receiving a first signal from downstream of the metering valve; and controlling operation of the pump unit including using a bypass valve that selectively alters operation of the fixed displacement pump in response to the pressure differential.
26. The method of claim 25 wherein the monitoring step includes receiving a second signal from downstream of the throttling valve.
27. The method of claim 25 wherein the monitoring step includes receiving the first signal from upstream of the throttling valve.
28. The method of claim 27 wherein the monitoring step includes receiving a second signal from downstream of the throttling valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6)
(7) The metering valve 130 receives the pressurized fluid 114 from the pump unit 110 and meters or delivers pressurized fluid 150 downstream to the throttling valve 140. The pump unit 110, and typically one used as a fuel pump for an aircraft engine, for example, includes a centrifugal pump for the reasons noted in the Background. As further described above, additional use of a fixed displacement pump with bypass valve control is also desired to supplement/provide the required pressure and flow for certain conditions. In order to use a fixed displacement pump with bypass valve control in this system, the fixed displacement pump with bypass valve control must be pressure compensated so as to perform with the throttling style fuel metering unit that is required for the centrifugal pump.
(8) One method of control for the fixed displacement pump is to set a pressure compensation level. A problem is that this level must be set above the maximum that is needed by the system. Although this preselected pressure compensation level works well, the system power consumption is excessive when the fixed displacement pump is not required to be active. Therefore, there is a need to have a variable pressure compensation level.
(9)
(10)
(11) When the pressure drop or pressure differential across at least the throttling valve 240 is high, it is likely that the additional pressure provided by the fixed displacement pump is unnecessary. In other instances, such as engine start or other system operations where the high speed centrifugal pump may not provide all the desired pressure, the output of the high speed centrifugal pump is supplemented by the fixed displacement pump in order to meet system requirements. More importantly, the delivered flow level at which the fixed displacement pump is operated is now variable, i.e., not just on or off but instead operates at different flow levels, and that variable operation is hydromechanically responsive to monitoring of the pressure situation downstream, namely by monitoring the change in pressure across at least one or more throttling valves 240, or across the one or more metering valve/throttling valve combinations.
(12) The embodiment of
(13) The output from the fixed displacement pump 306 includes a branch passage 330 that leads to bypass valve 340. The bypass valve 340 receives pressure signals 342, 344 from across at least one of the throttling valves 360a, 360b, 360c, in generally the same manner as described above in connection with
(14) Multiple metering loops are illustrated and particularly three loops are shown, although a greater or lesser number of loops can be used without departing from the scope and intent of this disclosure. Specifically, each metering loop includes a metering valve 350a, 350b, 350c and a respective throttling valve 360a, 360b, 360c. Pressure downstream of each metering valve 350a, 350b, 350c, and necessarily upstream of the corresponding throttling valve 360a, 360b, 360c is sent as a first signal to a selector 380. The selector 380 is shown here as including two selector valves 380a, 380b that receive respective first pressure signals. In a similar manner, second pressure signals are provided from downstream of respective throttling valves 360a, 360b, 360c to at least one of the corresponding selector valves to 380a, 380b. Thus, the first selector valve 380a compares the downstream pressures from the first and second throttling valves 360a, 360b and the signal from the throttling valve with the highest downstream pressure (lowest differential assuming upstream pressures are identical) is communicated to the second selector valve 380b where it is then compared with the downstream pressure across the third throttling valve 360c. The output from the second selector valve 380b is then communicated as first and second pressure signals 342, 344 to the bypass valve control 340 associated with the fixed displacement pump 306. A minimum differential pressure is allowed in the system and, in such a situation, the centrifugal pump 302 is required to meet all, or substantially all, of the system needs. However, if the differential pressure falls below the minimum value, the control signals 342, 344 allow control member 340a of the bypass valve 340 to alter the delivered flow of fixed displacement pump 306 and thereby increase the delivered flow to provide enough pressure to maintain the minimum pressure level as required to meet system needs. The bypass valve control member 340a includes a biasing member such as spring 340b that urges the control toward a first position in the absence of the control signals 342, 344 urging the control member 340a to a different position whereby the amount of bypass flow from the fixed displacement pump 306 may be altered to achieve pressure compensation. A minimum differential pressure is allowable in this system for which the centrifugal pump 302 generates all, or substantially all, of the pressure rise. If the differential pressure falls below this minimum, the control 340 (as determined by the pressure signals 342, 344) signals the bypass valve 340 to begin to close and thus the fixed displacement pump pressure rise will increase to maintain the minimum pressure level across the throttling valve. This method of control provides for a variable pressure compensation level. This ensures that the downstream pressure requirements are always maintained and the system power level is maintained to a minimum. At higher throttling valve pressure differentials, the fixed displacement pump 306 is completely or substantially bypassed.
(15) The pump unit 300 advantageously combines the high speed centrifugal pump stage 302 and the fixed displacement pump 306. Generally, when pressure in excess of what the high speed centrifugal pump 302 can produce alone is required, the fixed displacement pump stage 306 is used as a pressure compensated-style pump to supplement the high speed centrifugal pump output pressure. Typically, the fixed displacement pump 306 will provide the majority of the pump pressure during engine start and at extreme engine takeoff conditions.
(16) In
(17) Therefore, it is desirable to have a variable pressure compensation level. In the schematics shown, the metering unit can have one or more metering loops comprised of a metering valve, pressure regulator, and throttling valve. The pressure regulator is used to set the throttling valve position in order to maintain a desired differential pressure across the metering valve. The pressure compensation of the fixed displacement pump is achieved through the use of the bypass valve that senses the differential pressure across the throttling valve, or in the case of multiple throttling valves, the throttling valve with the lowest differential pressure. Differential pressure can also be sensed across both the throttling and metering valves.
(18)
(19) As schematically represented in
(20) The pump unit 410 advantageously combines the high speed centrifugal pump stage 402 and the fixed displacement pump 406. Generally, when pressure in excess of what the high speed centrifugal pump can produce alone is required, the fixed displacement pump stage is used as a pressure compensated-style pump to supplement the high speed centrifugal pump output pressure. Typically, the fixed displacement pump 406 will provide the majority of the pump pressure during engine start and at extreme engine takeoff conditions.
(21) First and second biased check valves 550, 560 are located downstream of the centrifugal pump 402 and the fixed displacement pump 406, respectively. In this manner, if one or the other of the centrifugal pump 402 or the fixed displacement pump fails or becomes inoperative, flow from the other pump can provide for engine requirements. In this manner, the pumps can be designed to be fully or partially redundant depending on sizing of the respective pumps relative to the requirements of the system.
(22) The pumping arrangement can be either a single input drive shaft or multiple drive shaft that are shown in the schematics. A low-pressure boost stage is used to provide pressurized fuel through the heat exchanger(s) and filter to supply the high speed centrifugal pump. A high speed centrifugal pump is used to further increase the system pressure to feed the fixed displacement pump. The pressure rise across the fixed displacement pump is controlled by the bypass valve as described above. When the bypass valve is fully open, a minimum pressure rise is maintained across the fixed displacement pump such that the flow not being used by the fuel metering unit is circulated back to the inlet of the fixed displacement pump.
(23) In this manner, a high speed centrifugal pump (which is good for power consumption, desirable for weight, long life, pressure ripple, and downstream uses where there may be multiple zones) is advantageously used. This high speed centrifugal pump is combined with the fixed displacement pump that allows the designer or manufacturer to daisy-chain or add metering valves without having to add another box that meters the flow, splits the flow, etc.
(24) Additional system capability is achieved through use of the fixed displacement pumping stage with the bypass valve control to provide engine start and achieve pressures beyond the maximum delivered by the centrifugal stage. For the fixed displacement pump to work in the throttling style metering system, it must be pressure compensated. The variable hydromechanical method described above was developed to automatically control the bypass flow from the fixed displacement pump to achieve pressure compensation by sensing the pressure drop across at least the throttling valve. This method can be applied to a single metering loop or multiple metering loops. The pressure regulator is used to set the throttling valve position in order to maintain a set differential pressure across the metering valve. The pressure compensation of the fixed displacement pump is achieved through the use of the bypass valve that senses the differential pressure across at least the throttling valve, or in the case of multiple throttling valves, the throttling valve with the lowest differential pressure. A minimum differential pressure is allowable in the system for which the centrifugal pump generates all, or at least substantially all, of the pressure rise. If the differential pressure falls below this minimum, the control signals the bypass valve to begin to close and thus the fixed displacement pump pressure rise will increase to maintain the minimum pressure level across the throttling valve. This method of control provides for a variable pressure compensation level. This ensures that the downstream pressure requirements are always maintained and the system power level is maintained to a minimum. At higher throttling valve pressure differentials, the fixed displacement pump is fully bypassed or substantially bypassed and only provides a minimum contribution to the output from the pump system. Where multiple metering loops are used, a series of selector valves can be used to determine the throttling valve with the lowest differential pressure. This is performed by sensing the pressure downstream of each throttling valve. The output pressures of the selector valve or valves are the control pressures for the bypass valve.
(25)
(26) The output from the fixed displacement pump 606 includes a branch passage 630 that leads to bypass valve 640. The bypass valve 640 receives pressure signals 642, 644 from across at least one of the throttling valves 660a, 660b, 660c, in generally the same manner as described above in connection with
(27) Multiple metering loops are illustrated and particularly three loops are shown, although a greater or lesser number of loops can be used without departing from the scope and intent of this disclosure. Specifically, each metering loop includes a metering valve 650a, 650b, 650c and a respective throttling valve 660a, 660b, 660c. Pressure downstream of each metering valve 650a, 650b, 650c, and necessarily upstream of the corresponding throttling valve 660a, 660b, 660c is sent as a first signal to a selector 680. The selector 680 is shown here as including two selector valves 680a, 680b that receive respective first pressure signals. In a similar manner, second pressure signals are provided from downstream of respective throttling valves 660a, 660b, 660c to at least one of the corresponding selector valves to 680a, 680b. Thus, the first selector valve 680a compares the downstream pressures from the first and second throttling valves 660a, 660b and the signal from the throttling valve with the highest downstream pressure (lowest differential assuming upstream pressures are identical) is communicated to the second selector valve 680b where it is then compared with the downstream pressure across the third throttling valve 660c. The output from the second selector valve 680b is then communicated as first and second pressure signals 642, 644 to the bypass valve control 640 associated with the fixed displacement pump 606. The control signals 642, 644 allow control member 640a of the bypass valve 640 to alter the delivered flow of fixed displacement pump 606 and thereby increase the delivered flow to provide enough pressure to maintain the minimum pressure level as required to meet system needs. The bypass valve control member 640a includes a biasing member such as spring 640b that urges the control toward a first position in the absence of the control signals 642, 644 urging the control member 640a to a different position whereby the amount of bypass flow from the fixed displacement pump 606 may be altered to achieve pressure compensation. A minimum differential pressure is allowable in this system and if the differential pressure falls below this minimum, the control 640 (as determined by the pressure signals 642, 644) signals the bypass valve 640 to begin to close and thus the fixed displacement pump pressure rise will increase to maintain the minimum pressure level across the throttling valve. This method of control provides for a variable pressure compensation level. This ensures that the downstream pressure requirements are always maintained and the system power level is maintained to a minimum.
(28) The fixed displacement pump stage 606 is used as a pressure compensated-style pump. The fixed displacement pump 606 will provide the pump pressure during engine start and at extreme engine takeoff conditions.
(29) It is desirable to have a variable pressure compensation level. In the schematics shown, the metering unit can have one or more metering loops comprised of a metering valve, pressure regulator, and throttling valve. The pressure regulator is used to set the throttling valve position in order to maintain a desired differential pressure across the metering valve. The pressure compensation of the fixed displacement pump is achieved through the use of the bypass valve that senses the differential pressure across the throttling valve, or in the case of multiple throttling valves, the throttling valve with the lowest differential pressure. Differential pressure can also be sensed across both the throttling and metering valves.
(30) The exemplary embodiments have been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. For example, the number of metering loops, metering valves, throttling valves, number of independent pumping stages (i.e. multiple input drive sources) and even the use/non-use of a centrifugal pump, may vary depending on the number of downstream uses. Further, numerical values of the pressure ranges or shaft speeds are exemplary only and may vary depending on the particular system. This disclosure is intended to describe exemplary embodiments that can be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof. It is also noted that each feature of each specific embodiment disclosed herein is not considered essential to that specific embodiment and that features disclosed in one embodiment can be added or substituted with another embodiment.