POWER SUPPLY APPARATUS WITH STEP-UP AND STEP-DOWN CONVERSION
20220360175 ยท 2022-11-10
Inventors
Cpc classification
H02M3/33573
ELECTRICITY
H02M3/156
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A power supply apparatus with step-up and step-down conversion includes a primary-side rectifying/filtering circuit, a step-up converter, a full-bridge LLC converter, a primary-side controller, a secondary-side rectifying/filtering circuit, a voltage regulator, and a secondary-side controller. The primary-side rectifying/filtering circuit rectifies and filters an AC input voltage into a DC input voltage. The primary-side controller controls the step-up converter to step up the DC input voltage to a step-up voltage, and controls the full-bridge LLC converter to convert the step-up voltage to a conversion voltage. The secondary-side rectifying/filtering circuit rectifies and filters the conversion voltage into a DC output voltage. The secondary-side controller controls the primary-side controller to provide the step-up control signal and the conversion control signal and provides a voltage regulation signal to control the voltage regulator so as to regulate the DC output voltage to an output voltage for supplying power to the load.
Claims
1. A power supply apparatus with step-up and step-down conversion, comprising: a primary-side rectifying/filtering circuit, configured to receive an AC input voltage, and rectify and filter the AC input voltage into a DC input voltage, a step-up converter, coupled to the primary-side rectifying/filtering circuit, and configured to receive the DC input voltage, a full-bridge LLC converter, coupled to the step-up converter, a primary-side controller, coupled to the step-up converter and the full-bridge LLC converter, and configured to provide a step-up control signal to control the step-up converter to step up the DC input voltage into a step-up voltage, and provide a conversion control signal to control the full-bridge LLC converter to convert the step-up voltage into a conversion voltage according to at least one gain condition, a secondary-side rectifying/filtering circuit, coupled to the full-bridge LLC, and configured to receive the conversion voltage, and rectify and filter the conversion voltage into a DC output voltage, a voltage regulator, coupled to the secondary-side rectifying/filtering circuit, and a secondary-side controller, coupled to the voltage regulator and the primary-side controller, and configured to receive a power demand signal provided from a load, control the primary-side controller to provide the step-up control signal and the conversion control signal according to the power demand signal, and provide a voltage regulation signal to control the voltage regulator so as to regulate the DC output voltage to an output voltage for supplying power to the load.
2. The power supply apparatus with step-up and step-down conversion as claimed in claim 1, wherein the secondary-side controller provides a feedback control signal to the primary-side controller, wherein the feedback control signal comprises a step-up conversion feedback control signal and a full-bridge LLC conversion feedback control signal, wherein the primary-side controller adjusts the step-up control signal according to the step-up conversion feedback control signal, and adjusts the conversion control signal according to the full-bridge LLC conversion feedback control signal so as to adjust the at least one gain condition.
3. The power supply apparatus with step-up and step-down conversion as claimed in claim 1, wherein the voltage regulator is a step-down converter, when the voltage regulation signal controls the step-down converter to operate in a step-down mode, the step-down converter steps down the DC output voltage to the output voltage, or when the voltage regulation signal controls the step-down converter to operate in a pass-through mode, the step-down converter passes through the DC output voltage as the output voltage, or when the voltage regulation signal controls the step-down converter to operate in an idle mode, and the step-down converter does nothing for the DC output voltage.
4. The power supply apparatus with step-up and step-down conversion as claimed in claim 1, wherein the voltage regulator is a bypass circuit, the voltage regulation signal controls the bypass circuit to bypass the DC output voltage as the output voltage.
5. The power supply apparatus with step-up and step-down conversion as claimed in claim 1, wherein the voltage regulator comprises a step-down converter and a bypass circuit, when the voltage regulation signal controls the step-down converter to operate in a step-down mode, the step-down converter steps down the DC output voltage to the output voltage, or when the voltage regulation signal controls the step-down converter to operate in a pass-through mode, the step-down converter passes through the DC output voltage as the output voltage or controls the bypass circuit to bypass the DC output voltage as the output voltage, or when the voltage regulation signal controls the step-down converter and the bypass circuit to operate in an idle mode, the step-down converter and the bypass circuit do nothing for the DC output voltage.
6. The power supply apparatus with step-up and step-down conversion as claimed in claim 3, wherein the step-down converter comprises a switch coupled between the secondary-side rectifying/filtering circuit and the load, the voltage regulation signal controls the switch to be turned on so that the step-down converter operates in the pass-through mode to bypass the DC output voltage as the output voltage.
7. The power supply apparatus with step-up and step-down conversion as claimed in claim 5, wherein the step-down converter comprises a switch coupled between the secondary-side rectifying/filtering circuit and the load, the voltage regulation signal controls the switch to be turned on so that the step-down converter operates in the pass-through mode to bypass the DC output voltage as the output voltage.
8. The power supply apparatus with step-up and step-down conversion as claimed in claim 3, wherein the step-down converter comprises a step-down conversion circuit, the voltage regulation signal controls the step-down conversion circuit so that the step-down converter operates in the step-down mode to step down the DC output voltage to the output voltage.
9. The power supply apparatus with step-up and step-down conversion as claimed in claim 5, wherein the step-down converter comprises a step-down conversion circuit, the voltage regulation signal controls the step-down conversion circuit so that the step-down converter operates in the step-down mode to step down the DC output voltage to the output voltage.
10. The power supply apparatus with step-up and step-down conversion as claimed in claim 4, wherein the bypass circuit is an isolation switch.
11. The power supply apparatus with step-up and step-down conversion as claimed in claim 5, wherein the bypass circuit is an isolation switch.
12. The power supply apparatus with step-up and step-down conversion as claimed in claim 1, wherein the step-up converter comprises: a step-up inductor, a first end of the step-up inductor coupled to the primary-side rectifying/filtering circuit, a step-up diode, an anode of the step-up diode coupled to a second end of the step-up inductor, a step-up capacitor, a first end of the step-up capacitor coupled to a cathode of the step-up diode, and a second end of the step-up capacitor coupled to a reference potential, and a step-up control switch, a first end of the step-up control switch coupled to the second end of the step-up inductor, a second end of the step-up control switch coupled to the reference potential, and a control end of the step-up control switch configured to receive the step-up control signal.
13. The power supply apparatus with step-up and step-down conversion as claimed in claim 3, wherein the step-down converter comprises: a step-down control switch, a first end of the step-down control switch coupled to the secondary-side rectifying/filtering circuit and configured to receive the DC output voltage, and a control end of the step-down control switch configured to receive the voltage regulation signal, and a conversion circuit, coupled to a second end of the step-down control switch, and configured to generate the output voltage according to a switch state of the step-down control switch.
14. The power supply apparatus with step-up and step-down conversion as claimed in claim 5, wherein the step-down converter comprises: a step-down control switch, a first end of the step-down control switch coupled to the secondary-side rectifying/filtering circuit and configured to receive the DC output voltage, and a control end of the step-down control switch configured to receive the voltage regulation signal, and a conversion circuit, coupled to a second end of the step-down control switch, and configured to generate the output voltage according to a switch state of the step-down control switch.
15. The power supply apparatus with step-up and step-down conversion as claimed in claim 1, wherein the full-bridge LLC converter comprises: a first switch, a first end of the first switch coupled to the step-up converter, a second switch, a first end of the second switch coupled to a second end of the first switch, a third switch, a first end of the third switch coupled to the secondary-side rectifying/filtering circuit, a fourth switch, a first end of the fourth switch coupled to a second end of the third switch, wherein the first switch, the second switch, the third switch, and the fourth switch are controlled by the primary-side controller, and a resonance capacitor, a first resonance inductor, and a second resonance inductor, connected in series to form a series-connected branch, wherein a first end of the series-connected branch is coupled between the second end of the first switch and the first end of the second switch, and a second end of the series-connected branch is coupled between the second end of the third switch and the first end of the fourth switch.
16. The power supply apparatus with step-up and step-down conversion as claimed in claim 15, wherein when the third switch is turned off and the fourth switch is turned on, the second resonance inductor generates a resonance operation, and the series-connected branch is coupled between the first end of the second switch and the second end of the second switch.
17. The power supply apparatus with step-up and step-down conversion as claimed in claim 16, wherein when the DC output voltage is less than a voltage setting value, the third switch is turned off and the fourth switch is turned on.
18. The power supply apparatus with step-up and step-down conversion as claimed in claim 1, wherein the secondary-side controller feeds back signals to the primary-side controller through an optical coupling isolation.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0022] The present disclosure can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawing as follows:
[0023]
[0024]
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[0026]
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[0029]
[0030]
DETAILED DESCRIPTION
[0031] Reference will now be made to the drawing figures to describe the present disclosure in detail. It will be understood that the drawing figures and exemplified embodiments of present disclosure are not limited to the details thereof.
[0032] Please refer to
[0033] The primary-side rectifying/filtering circuit 1 receives an AC input voltage V.sub.INAC, and rectifies and filters the AC input voltage V.sub.INAC into a DC input voltage V.sub.INDC. Please refer to
[0034] Please refer to
[0035] The full-bridge LLC converter 3 is coupled to the step-up converter 2. Please refer to
[0036] When the full-bridge LLC converter 3 operates in a half-bridge mode, the third switch Q.sub.3 is turned off and the fourth switch Q.sub.4 is continuously turned on. In this condition, the second resonance inductor L.sub.32 generates a resonance operation, and the series-connected branch (composed of the resonance capacitor C.sub.3, the first resonance inductor L.sub.31, and the second resonance inductor L.sub.32) is coupled between the first end of the second switch Q.sub.2 and the second end of the second switch Q.sub.2.
[0037] The primary-side controller 4 is coupled to the step-up converter 2 and the full-bridge LLC converter 3, and provides a step-up control signal S.sub.BT to control the step-up converter 2 to step up the DC input voltage V.sub.INDC into the step-up voltage V.sub.BT, and provide a conversion control signal S.sub.CV to control the full-bridge LLC converter 3 to convert the step-up voltage V.sub.BT into a conversion voltage V.sub.CV according to at least one gain condition.
[0038] The secondary-side rectifying/filtering circuit 5 is coupled to the full-bridge LLC 3, and receives the conversion voltage V.sub.CV, and rectifies and filters the conversion voltage V.sub.CV into the DC output voltage V.sub.OUTDC. Please refer to
[0039] The voltage regulator 6 is coupled to the secondary-side rectifying/filtering circuit 5. Please refer to
[0040] Please refer to
[0041] When the voltage regulator 6 is the step-down converter 61 and the voltage regulation signal S.sub.VR controls the step-down converter 61 to operate in a step-down mode, the step-down converter 61 steps down the DC output voltage V.sub.OUTDC to the output voltage V.sub.OUT. Alternatively, when the voltage regulator 6 is the step-down converter 61 and the voltage regulation signal S.sub.VR controls the step-down converter 61 to operate in a pass-through mode, the step-down converter 61 passes through the DC output voltage V.sub.OUTDC as the output voltage V.sub.OUT. Alternatively, when the voltage regulator 6 is the step-down converter 61 and the voltage regulation signal S.sub.VR controls the step-down converter 61 to operate in an idle mode, the step-down converter 61 does nothing for the DC output voltage V.sub.OUTDC.
[0042] When the voltage regulator 6 is the bypass circuit 62, the voltage regulation signal S.sub.VR controls the bypass circuit 62 to bypass the DC output voltage V.sub.OUTDC as the output voltage V.sub.OUT.
[0043] When the voltage regulator 6 is the step-down converter 61 and the bypass circuit 62, and the voltage regulation signal S.sub.VR controls the step-down converter 61 to operate in a step-down mode, the step-down converter 61 steps down the DC output voltage V.sub.OUTDC to the output voltage V.sub.OUT. Alternatively, when the voltage regulator 6 is the step-down converter 61 and the bypass circuit 62, and the voltage regulation signal S.sub.VR controls the step-down converter 61 to operate in a pass-through mode, the step-down converter 61 passes through the DC output voltage V.sub.OUTDC as the output voltage V.sub.OUT. Alternatively, when the voltage regulator 6 is the step-down converter 61 and the bypass circuit 62, and the voltage regulation signal S.sub.VR controls the step-down converter 61 to operate in an idle mode, the step-down converter 61 and the bypass circuit 62 do nothing for the DC output voltage V.sub.OUTDC.
[0044] In one embodiment, the step-down converter 61 includes a switch coupled between the secondary-side rectifying/filtering circuit 5 and a load 8. The voltage regulation signal S.sub.VR controls the switch to be turned on so that the step-down converter 61 operates in the pass-through mode to bypass the DC output voltage V.sub.OUTDC as the output voltage V.sub.OUT.
[0045] In one embodiment, the step-down converter 61 includes a step-down conversion circuit. The voltage regulation signal S.sub.VR controls the step-down conversion circuit so that the step-down converter 61 operates in the step-down mode to step down the DC output voltage V.sub.OUTDC to the output voltage V.sub.OUT.
[0046] The secondary-side controller 7 is coupled to the voltage regulator 6 and the primary-side controller 4. The secondary-side controller 7 receives a power demand signal S.sub.LP provided from the load 8, controls the primary-side controller 4 to provide the step-up control signal S.sub.BT and the conversion control signal S.sub.CV according to the power demand signal S.sub.LP, and provide a voltage regulation signal S.sub.VR to control the voltage regulator 6 so as to regulate the DC output voltage V.sub.OUTDC w to an output voltage V.sub.OUT for supplying power to the load 8.
[0047] As shown in
[0048] Hereinafter, the operation of the power supply apparatus with step-up and step-down conversion of the present disclosure will be explained based on
[0049] In the present disclosure, the output voltage V.sub.OUT of 20 volts is based and shown in the third column of Table 1. When the output voltage V.sub.OUT wants to be adjusted to be greater than 20 volts (such as 28 volts, 36 volts, 48 volts, etc.) or less than or equal to 20 volts (such as 15 volts, 9 volts, 5 volts, etc.), the full-bridge LLC converter 3 is controlled (switched) to implement the voltage adjustment. For example, when the output voltage V.sub.OUT wants to be adjusted to be greater than 20 volts, the full-bridge LLC converter 3 is controlled to operate in a full-bridge mode; when the output voltage V.sub.OUT wants to be adjusted to be less than or equal to 20 volts, the full-bridge LLC converter 3 is controlled to operate in a half-bridge mode, the detailed description will be made as follows. Similarly, according to the adjustment of the turns ratio of the full-bridge LLC converter 3 and the gain ratio of the voltage regulator 6, the step-up voltage V.sub.BT (i.e., the output voltage of the step-up converter 2) may be converted into the required output voltage V.sub.OUT (i.e., the output voltage of the voltage regulator 6) as shown in Table 1.
[0050] Take the fourth column of Table 1 as an example, if it is desired to adjust the output voltage V.sub.OUT to 15 volts, and in order to maintain the voltage gain of the voltage regulator 6, the secondary-side controller 7 (such as a PD IC) controls the voltage gain of the voltage regulator 6 to be 1:1 (that is, the voltage regulator 6 operates in a pass-through mode) by the voltage regulation signal S.sub.VR, steps down the output voltage of the step-up converter 2 to be 300 volts by the step-up control signal S.sub.BT, and maintains the turns ratio of the full-bridge LLC converter 3 to be 20:2 (that is, the full-bridge LLC converter 3 operates in a half-bridge mode) by the conversion control signal S.sub.CV so as to adjust the output voltage V.sub.OUT to be 15 volts, thereby achieving better conversion efficiency and taking into account the gain design.
[0051] Take the fifth column of Table 1 as an example, if it is desired to adjust the output voltage V.sub.OUT to 9 volts, and in order to maintain the step-up voltage V.sub.BT (i.e., the voltage of the capacitor C.sub.2) no longer decreases, the secondary-side controller 7 maintains the turns ratio of the full-bridge LLC converter 3 to be 20:2 (that is, the full-bridge LLC converter 3 operates in the half-bridge mode) by the conversion control signal S.sub.CV, and controls the voltage gain of the voltage regulator 6 to be 5:3 (that is, the voltage regulator 6 operates in a step-down mode) by the voltage regulation signal S.sub.VR.
[0052] Take the sixth column of Table 1 as an example, if it is desired to adjust the output voltage V.sub.OUT to 5 volts, and in order to maintain the step-up voltage V.sub.BT (i.e., the voltage of the capacitor C.sub.2) no longer decreases, the secondary-side controller 7 maintains the turns ratio of the full-bridge LLC converter 3 to be 20:2 (that is, the full-bridge LLC converter 3 operates in the half-bridge mode) by the conversion control signal S.sub.CV, and controls the voltage gain of the voltage regulator 6 to be 3:1 (that is, the voltage regulator 6 operates in the step-down mode) by the voltage regulation signal S.sub.VR.
[0053] Incidentally, in the above embodiments, if the gain ratio through the voltage regulator 6 is 4:1, it is not infeasible to reduce the conversion voltage V.sub.CV from 20 volts to 5 volts. However, for the consideration of conversion efficiency, this method of power conversion is less adopted.
[0054] Therefore, by designing the boost voltage V.sub.BT to 300 volts and maintaining the turns ratio of the full-bridge LLC converter 3 to be 20:2, only through the step-down mode of controlling the gain ratio of the voltage regulator 6, the output voltage V.sub.OUT of 9 volts or 5 volts may be acquired. Accordingly, the output voltage can be flexibly adjusted (changed) while taking into account a higher voltage gain and better conversion efficiency.
[0055] Furthermore, when the output voltage V.sub.OUT wants to be adjusted to be greater than 20 volts (such as 28 volts, 36 volts, 48 volts, etc.), if the full-bridge LLC converter 3 operates in the half-bridge mode, it is necessary to significantly increase the step-up voltage V.sub.BT (i.e., the output voltage of the step-up converter 2), which results in restrictions and considerations in the voltage withstand design of components and the increase in cost.
[0056] Take the second column of Table 1 as an example, if it is desired to adjust the output voltage V.sub.OUT to 28 volts, and in order to maintain the voltage gain of the voltage regulator 6, the secondary-side controller 7 controls the voltage gain of the voltage regulator 6 to be 1:1 (that is, the voltage regulator 6 operates in the pass-through mode) by the voltage regulation signal S.sub.VR, steps up the output voltage of the step-up converter 2 to be 280 volts by the step-up control signal S.sub.BT, and maintains the turns ratio of the full-bridge LLC converter 3 to be 20:2 (that is, the full-bridge LLC converter 3 operates in a full-bridge mode) by the conversion control signal S.sub.CV so as to adjust the output voltage V.sub.OUT to be 28 volts, thereby achieving better conversion efficiency and taking into account the gain design.
[0057] Take the first column of Table 1 as an example, if it is desired to adjust the output voltage V.sub.OUT to 48 volts, and in order to increase the step-up voltage V.sub.BT at an acceptable voltage level, the secondary-side controller 7 maintains the turns ratio of the full-bridge LLC converter 3 to be 20:2 (that is, the full-bridge LLC converter 3 operates in the full-bridge mode) by the conversion control signal S.sub.CV, and controls the voltage gain of the voltage regulator 6 to be 1:1 (that is, the voltage regulator 6 operates in the pass-through mode) by the voltage regulation signal S.sub.VR.
[0058] Incidentally, when the output voltage V.sub.OUT is greater than or equal to 20 volts, according to the present PD regulations, the power supply apparatus usually has an output power of 240 watts. If the step-down converter cannot withstand such a high output wattage, the voltage regulator 6 may further include a bypass circuit 62, wherein the bypass circuit may be a blocking resistor as a switch. Therefore, when the output voltage is high enough (too) high, the DC output voltage V.sub.OUTDC is passed through as the output voltage V.sub.OUT (that is, the DC output voltage V.sub.OUTDC is not provided through the step-down converter) by the conduction of the blocking resistor, which is equivalent to the effect of voltage gain of 1, thereby achieving the benefit of protecting the voltage regulator 6.
[0059] In summary, based on the output voltage V.sub.OUT of 20 volts, the design the voltage gain value with the best efficiency can be implemented. When it wants to adjust the output voltage V.sub.OUT to decrease, the output voltage (i.e., the step-up voltage V.sub.BT) of the step-up converter 2 and/or the output voltage (i.e., the conversion voltage V.sub.CV) of the full-bridge LLC converter 3 may be adjusted to maintain the voltage gain value for the best efficiency (i.e., operating the voltage regulator 6 in the pass-through mode), and the full-bridge LLC converter 3 operates in the half-bridge mode. If the system needs a lower output voltage V.sub.OUT, the voltage regulator 6 may be operated in the step-down mode to achieve the lower voltage required by the system load.
[0060] Furthermore, when it wants to adjust the output voltage V.sub.OUT to be higher than 20 volts, the full-bridge LLC converter 3 may be operated in the full-bridge mode to acquire a circuit behavior of twice the gain to maintain the voltage gain value for the best efficiency (i.e., operating the voltage regulator 6 in the pass-through mode) so that an excessively high b step-up voltage V.sub.BT can be avoided, and a sufficiently high output voltage V.sub.OUT can be outputted.
[0061] Furthermore, if it is considered that the step-down converter cannot withstand the high output wattage, the voltage regulator 6 may further include a bypass circuit 62 to directly pass the DC output voltage V.sub.OUTDC as the output voltage V.sub.OUT (that is, the DC output voltage V.sub.OUTDC is not provided through the step-down converter), thereby achieving the benefit of protecting the voltage regulator 6.
TABLE-US-00001 TABLE 1 step-up turns ratio of conversion output voltage full-bridge voltage gain ration of voltage V.sub.BT LLC V.sub.CV voltage V.sub.OUT (volts) converter 3 (volts) regulator 6 (volts) 480 20:2 48 1:1 48 (full-bridge mode) (pass-through mode) 280 20:2 28 1:1 28 (full-bridge mode) (pass-through mode) 400 20:2 20 1:1 20 (half-bridge mode) (pass-through mode) 300 20:2 15 1:1 15 (half-bridge mode) (pass-through mode) 300 20:2 15 5:3 9 (half-bridge mode) (step-down mode) 300 20:2 15 3:1 5 (half-bridge mode) (step-down mode)
[0062] In conclusion, the output voltage can be flexibly adjusted (changed) while taking into account a higher voltage gain and better conversion efficiency by the proposed power supply apparatus with step-up and step-down conversion according to the present disclosure.
[0063] Although the present disclosure has been described with reference to the preferred embodiment thereof, it will be understood that the present disclosure is not limited to the details thereof. Various substitutions and modifications have been suggested in the foregoing description, and others will occur to those of ordinary skill in the art. Therefore, all such substitutions and modifications are intended to be embraced within the scope of the present disclosure as defined in the appended claims.