Drivetrain for a motor vehicle, and method for operating a drivetrain of said type
10040445 ยท 2018-08-07
Assignee
Inventors
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
F16D13/385
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/02
PERFORMING OPERATIONS; TRANSPORTING
F16D2500/1045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W30/19
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/93
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60Y2400/4244
PERFORMING OPERATIONS; TRANSPORTING
F16D2500/10412
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60Y2304/01
PERFORMING OPERATIONS; TRANSPORTING
F16D48/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W2510/1015
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2300/19
PERFORMING OPERATIONS; TRANSPORTING
F16H3/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/946
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H3/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S903/914
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/40
PERFORMING OPERATIONS; TRANSPORTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
B60W30/19
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60K6/40
PERFORMING OPERATIONS; TRANSPORTING
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
F16H3/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a drivetrain having a first clutch, which has an input side and an output side which is selectively connectable in terms of rotational drive to the input side, and having a transmission, which has a transmission shaft which is connected or connectable in terms of rotational drive to the output side and which is selectively connectable in terms of rotational drive to a gearwheel by means of a second clutch, wherein a rotor of an electric machine is arranged on the output side, and the electric machine, in motor operation, can be controlled or regulated so as to cause the rotational speeds of the transmission shaft and of the gearwheel to be approximated to or aligned with one another before the closure of the second clutch. The present invention also relates to a method for performing gearshifts in a transmission within a drivetrain of the type according to the invention.
Claims
1. A drivetrain having a first clutch, which has an input side and an output side which is selectively connectable in terms of rotational drive to the input side, and having a transmission, which has a transmission shaft which is connected or connectable in terms of rotational drive to the output side and which is selectively connectable in terms of rotational drive to a gearwheel by means of a second clutch, wherein a rotor of an electric machine is arranged on the output side, and the electric machine, in motor operation, can be controlled or regulated so as to cause the rotational speeds of the transmission shaft and of the gearwheel to be approximated to or aligned with one another before the closure of the second clutch, wherein the second clutch operates without a synchronizing body.
2. The drivetrain as claimed in claim 1, further comprising means for directly or indirectly detecting the rotational speed of the transmission shaft and of the gearwheel, said means interacting with a control or regulation device of the electric machine such that the difference between the rotational speed of the transmission shaft and the rotational speed of the gearwheel can be reduced or eliminated.
3. The drivetrain as claimed in claim 1, wherein the rotor is arranged on the outside of the first clutch in a radial direction or is in a nested arrangement with the first clutch in a radial direction.
4. The drivetrain as claimed in claim 1, wherein the first clutch is in the form of a multiplate clutch, the output side of which is preferably in the form of an outer plate carrier, wherein the rotor is particularly preferably arranged on a plate-holding section of the outer plate carrier or in a nested arrangement with a plate pack of the multiplate clutch in a radial direction.
5. The drivetrain as claimed in claim 1, wherein the first clutch comprises at least one of a starting separating clutch or a normally closed clutch.
6. The drivetrain as claimed in claim 1, wherein the first clutch is a wet-running clutch, the first clutch is arranged in a wet chamber, wherein the wet chamber is delimited by a static transmission housing bell or by a co-rotating clutch housing, and the clutch housing is arranged within a transmission housing bell so as to separate a dry chamber, in which a stator of the electric machine is arranged, from the wet chamber.
7. The drivetrain as claimed in claim 1, wherein the first clutch is assigned a spring device, for applying the closing force.
8. The drivetrain as claimed in claim 1, wherein the first clutch is assigned a possibly hydraulic actuating device which is configured so as to be static or fixed with respect to a housing and which is decoupled in terms of rotational drive from the first clutch or from a spring device, by way of a disengagement bearing.
9. The drivetrain as claimed in claim 7, wherein a closing force of the spring device and/or an actuating force of an actuating device is supportable or supported on a transmission housing or transmission housing cover, on an output shaft, which is connected in terms of rotational drive to the input side, of a drive unit, or on the transmission shaft.
10. The drivetrain as claimed in claim 1, wherein the transmission comprises an automated manual transmission or an automatic transmission.
11. The drivetrain as claimed in claim 1, wherein the transmission includes at least one gear set forming a forward gear, wherein the transmission can, by means of the same gear set, be operated in a reverse gear by way of the electric machine, preferably exclusively by way of the electric machine, or by reversal of the rotational direction of the rotor.
12. A method for performing gearshifts in a transmission within a drivetrain having a first clutch which has an input side and an output side, a transmission, which has a transmission shaft which is connected or connectable in terms of rotational drive to the output side and which is selectively connectable in terms of rotational drive to a gearwheel by means of a second clutch, wherein a rotor of an electric machine is arranged on the output side, and the electric machine comprising: opening the first clutch, controlling or regulating the electric machine in motor operation so as to cause the rotational speeds of the transmission shaft and of the gearwheel to be approximated to or aligned with one another, and closing the second clutch so as to produce a connection in terms of rotational drive between the transmission shaft and the gearwheel after the rotational speeds of the transmission shaft and of the gearwheel have been approximated to or aligned with one another without using a synchronizing body.
13. The method as claimed in claim 12, wherein the rotational speed of the transmission shaft and the rotational speed of the gearwheel are indirectly or directly detected, wherein the control or regulation of the electric machine is performed so as to reduce or eliminate the difference between the rotational speed of the transmission shaft and the rotational speed of the gearwheel.
14. The method as claimed in claim 12, wherein the control or regulation of the electric machine or the closure of the second clutch are/is automated.
15. The method as claimed in claim 12, wherein the transmission is, by means of a gear set for forming a forward gear, operated in a reverse gear by way of the electric machine, by way of the electric machine, or by reversal of the rotational direction of the rotor.
16. The drivetrain as claimed in claim 7 wherein the spring device comprises a plate spring.
17. A drivetrain having a first clutch, which has an input side and an output side which is selectively connectable in terms of rotational drive to the input side, and having a transmission, which has a transmission shaft which is connected or connectable in terms of rotational drive to the output side and which is selectively connectable in terms of rotational drive to a gearwheel by means of a second clutch, wherein a rotor of an electric machine is arranged on the output side, and the electric machine, in motor operation, can be controlled or regulated so as to cause the rotational speeds of the transmission shaft and of the gearwheel to be approximated to or aligned with one another before the closure of the second clutch, wherein the first clutch is assigned a spring device, for applying the closing force.
18. A drivetrain having a first clutch, which has an input side and an output side which is selectively connectable in terms of rotational drive to the input side, and having a transmission, which has a transmission shaft which is connected or connectable in terms of rotational drive to the output side and which is selectively connectable in terms of rotational drive to a gearwheel by means of a second clutch, wherein a rotor of an electric machine is arranged on the output side, and the electric machine, in motor operation, can be controlled or regulated so as to cause the rotational speeds of the transmission shaft and of the gearwheel to be approximated to or aligned with one another before the closure of the second clutch, wherein the rotor is arranged on the outside of the first clutch in a radial direction or is in a nested arrangement with the first clutch in a radial direction.
Description
(1) The invention will be explained in more detail below on the basis of exemplary embodiments and with reference to the appended drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11) The transmission housing 14 has, on its end pointing in the axial direction 16, a transmission housing bell 30 which delimits an accommodating space 32 in the axial direction 18 and in the outward radial direction 20, wherein the accommodating space 32 is furthermore delimited in the axial direction 16 by a transmission housing cover 34 which is arranged detachably on the transmission housing bell 30.
(12) The first clutch 2, which is in the form of a starting and/or separating clutch, is arranged within the accommodating space 32. In this case, the first clutch 2 is in the form of a multiplate clutch with multiple outer and inner plates which alternate with one another in the axial direction 16 or 18 and form a plate pack 36. The first clutch 2 has an input side 38 and an output side 40 which is selectively connectable in terms of rotational drive to the input side 38. The input side 38 is composed substantially of an inner plate carrier 42 and a clutch input hub 44. The inner plate carrier 42 has a substantially tubular plate-holding section 46 for the inner plates of the plate pack 36 and, adjoining the plate-holding section 46 in the axial direction 16, a radial support section 48 which extends inward in the radial direction 22 and which, at its end pointing inward in the radial direction 22, is connected rotationally conjointly to the clutch input hub 44. By contrast, the clutch input hub 44 extends in the axial direction 16 through a central opening in the transmission housing cover 34 in order to be detachably connected rotationally conjointly to the output side 8 of the drive unit 4, in this case by means of the flywheel 10, wherein the rotationally conjoint connection is realized by means of a spline toothing 50. In this case, the clutch input hub 44 is supportable or supported on the transmission housing cover 34 both in the radial direction 20 and in the axial direction 16 by means of a radial and axial bearing 52, wherein furthermore, an encircling seal 54 is provided in the radial direction 20, 22 between the clutch input hub 44 and that edge of the opening within the transmission housing cover 34 which points inward in the radial direction 22. Furthermore, the clutch input hub 44 is supported on the first transmission shaft 12 in the radial direction 22 by means of a further radial bearing.
(13) The above-mentioned output side 40 of the first clutch 2 is formed substantially by an outer plate carrier 58 and a clutch output hub 60 which follows the outer plate carrier 58 to the inside in the radial direction 22, which clutch output hub 60 is connected rotationally conjointly to the outer plate carrier 58 and is connected in terms of rotational drive to the first transmission shaft 12, wherein the connection in terms of rotational drive is in turn realized by way of a spine toothing 62. In this case, the outer plate carrier 58 has a substantially tubular plate-holding section 64 for holding the outer plates of the plate pack 36 and, following the plate-holding section 64 in the axial direction 18, a radial support section 66 which extends inward substantially in the radial direction 22 to the clutch output hub 60. The clutch output hub 60 is supportable or supported on the clutch input hub 44 both in the radial direction 20 and in the axial direction 16 by means of a radial and axial bearing 67.
(14) The plate pack 36 is supportable in the axial direction 16 on a support part 68 which is detachably fastened to the plate-holding section 64 by means of a securing ring 70. In the opposite axial direction 18, a force-transmitting element 72 is provided which is of substantially annular form and which has actuating fingers 74 projecting in the axial direction 16. Accordingly, proceeding from the annular force-transmitting element 72, the actuating fingers 74 extend in the axial direction 16 from that side of the radial support section 66 which faces away from the plate pack 36, through windows 76, to that side of the radial support section 66 which faces toward the plate pack 36, such that the actuating fingers 74 can be pressed in the axial direction 16 against that end of the plate pack 36 which points in the axial direction 18.
(15) The first clutch 2 or the plate pack 36 is furthermore assigned a spring device 78 for applying the closing force of the first clutch 2, wherein the spring device 78 is formed substantially by a plate spring 80. The outer section of the plate spring 80 in the radial direction 20 can be pressed against the force-transmitting element 72, whereas the inner section in the radial direction 22 can be actuated by means of an actuating device described in more detail further below. In between, the plate spring 80 is held pivotably on a holding device 82, wherein the holding device 82 is fastened to the radial support section 66 of the outer plate carrier 58. Consequently, the plate spring 80 of the spring device 78 is merely pivotable, but in the region of the holding device 82 is not movable in translational fashion in the axial direction 16, 18 relative to the outer plate carrier 58.
(16) As already indicated above, the first clutch 2 is assigned a hydraulic actuating device 84, wherein the actuating device 84 could basically also be a mechanical actuating device. The actuating device 84 is designed to be static, that is to say so as not to co-rotate in the circumferential direction 24, 26, and/or so as to be fixed with respect to a housing, which in this case refers to the transmission housing 14. Accordingly, the actuating device 84 has an actuating piston 86 which is displaceable in the axial direction 16, 18 and which can be driven hydraulically, said actuating piston 86 being guided in a corresponding actuating cylinder (not illustrated). In this case, the actuating device 84, more precisely the actuating piston 86, is decoupled in terms of rotational drive from the first clutch 2, or from the spring device 78 thereof, by means of a disengagement bearing 88. Consequently, not only the actuating cylinder but also the actuating piston 86 is designed to be static or fixed with respect to the housing, whereby leakage losses in the region of the hydraulic actuating device 84 can be eliminated.
(17) The illustrated first clutch 2 is a normally-closed clutch. When the actuating piston 86 is not acted on with hydraulic pressure, said actuating piston 86 is situated in its initial position, in which the actuating piston 86 is displaced in the axial direction 18. In this case, the closing force of the plate spring 80 acts on the force-transmitting element 72, which in turn compresses the plate pack 36 and closes the first clutch 2. By contrast, when the actuating piston 86 is acted on with hydraulic pressure, it is displaced in the axial direction 16, such that the plate spring 80 is pivoted in the region of the holding device 82 and releases the force-transmitting element 72, such that the plate pack 36 is no longer compressed and the first clutch 2 is opened. In this case, both the closing force of the spring device 78 and the actuating force of the actuating device 84 are supportable or supported on the transmission housing 14, more precisely on the transmission housing cover 34 of the transmission housing 14, in the axial direction 16. Accordingly, during the opening of the first clutch 2, the closing force or actuating force acts via the holding device 82 on the outer plate carrier 58 and on the clutch output hub 60 connected thereto, wherein the latter is supported in the axial direction 16 on the transmission housing cover 34 via the radial and axial bearing 67, the clutch input hub 44 and the radial and axial bearing 52.
(18) The first clutch 2 is in the form of a wet-running clutch. Accordingly, the first clutch 2 is arranged in a wet chamber 90 which, in the embodiment illustrated, corresponds substantially to the accommodating space 32, such that the wet chamber 90 is delimited by the static transmission housing bell 30 of the transmission housing 14 and the transmission housing cover 34. The supply of a coolant and/or lubricant, such as for example oil, to the wet chamber 90 may in this case take place via an opening in the transmission housing 14 through which the first transmission shaft 12 also extends into the accommodating space 32 or the wet chamber 90, wherein the coolant and/or lubricant supply path 92 is indicated in
(19) As can be seen from
(20) Before the further design variants of the drivetrain are discussed in more detail with reference to
(21)
(22) By contrast to the first embodiment, it is the case in the second embodiment as per
(23)
(24) In the third embodiment, the closing force and/or actuating force is not supported on the output shaft 8, which is connected in terms of rotational drive to the input side 38, of the drive unit 4. Rather, the closing force of the spring device 78 and/or the actuating force of the actuating device 84 is supportable or supported in the axial direction 16 on the first transmission shaft 12 via the holding device 82, the radial support section 66 of the outer plate carrier 58, and the clutch output hub 60. For this purpose, the clutch output hub 60 is fixed in the axial direction 16 to the first transmission shaft 12 by means of a securing ring 104.
(25)
(26) Whereas it is the case in the first embodiment as per
(27) It is pointed out at this juncture that the clutch arrangements described with reference to
(28)
(29) Three first gearwheels 122, 124 and 126 are arranged on the first transmission shaft 12, whereas three second gearwheels 128, 130, 132 are arranged on the second transmission shaft 120, wherein the first gearwheel 122 and the second gearwheel 128 mesh in terms of rotational drive and form a first gear set 134 for forming a first forward gear. Correspondingly, the first gearwheel 124 and the second gearwheel 130 mesh in terms of rotational drive so as to form a second gear set 136 for forming a second forward gear. Correspondingly, the first gearwheel 126 is connected in terms of rotational drive to the second gearwheel 132 so as to form a third gear set 138 for forming a third forward gear. A further dedicated gear set for forming a reverse gear is dispensed with, and instead, the transmission 6 can, by means of the first, second or third gear set 134, 136, 138, be operated in a reverse gear by way of the electric machine 96 by reversal of the rotational direction of the rotor 100. In this case, operation in the reverse gear is preferably realized exclusively by way of the electric machine 96. By contrast, in the forward gears, the transmission 6 can be operated both by means of the drive unit 4, with the first clutch 2 closed, and by means of the electric machine 96, with the first clutch 2 open. The transmission 6 is in the form of an automated manual transmission or automatic transmission, such that the actuating force for actuating the second clutches, described in more detail further below, is not determined by the operating force applied to a corresponding manually operated gearshift means by the operator.
(30) In the first embodiment as per
(31) Also, the second clutches 140, 142 are substantially in the form of positively locking clutches without a friction component or with only a small friction component. Therefore, in the embodiment illustrated, a clutch body with friction cone and a synchronizing ring with counterpart cone, such as are commonly used in the prior art to effect a synchronizing action, are omitted. In other words, no synchronizing bodies of any form are used.
(32) Also shown in
(33) The electric machine 96 can, in motor operation, be controlled or regulated by means of the control and/or regulation device 148 so as to cause the rotational speeds of the first transmission shaft 12 and of the first gearwheel 126 to be approximated to or aligned with one another before the closure of the second clutch 142.
(34) Correspondingly, the electric machine 96 can, in motor operation, be controlled or regulated by the control and/or regulation device 148 so as to cause the rotational speeds of the first transmission shaft 12 and of the first gearwheel 124 to be approximated to or aligned with one another before the closure of the second clutch 140 (first closed position). Also, the electric machine 96 can, in motor operation, be controlled or regulated by the control and/or regulation device 148 so as to cause the rotational speeds of the first transmission shaft 12 and of the first gearwheel 122 to be approximated to or aligned with one another before the closure of the second clutch 140 (second closed position). This is effected in each case in that the difference between the rotational speed of the first transmission shaft 12 and the rotational speed of the respective first gearwheel 126, 124, 122 can be reduced or even eliminated through corresponding control or regulation of the electric machine 96 by means of the control and/or regulation device 148. This mode of operation will be described by way of example below, representatively for all of the above-mentioned gearshift processes, on the basis of the second clutch 142 in conjunction with the first gearwheel 126 of the third gear set 138.
(35) Assume firstly that the first clutch 2 is closed, whereas the second clutch 140 has been transferred into the above-mentioned second closed position in which there is a connection in terms of rotational drive between the first transmission shaft 12 and the first gearwheel 122. Consequently, the transmission 6 is operated in the first forward gear, wherein the drive is imparted by means of the drive unit 4. If the operator initiates a gearshift process into the third forward gear, the first clutch 2 is opened, whereas the second clutch 140 is transferred into the neutral position shown in
(36)
(37) In the second embodiment as per
(38)
(39) By contrast to the first embodiment as per
(40)
(41) In the embodiment of