Electromagnetic muzzle velocity controller and booster for guns
10041757 ยท 2018-08-07
Assignee
Inventors
Cpc classification
F41A21/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41B6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A21/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods for electromagnetically controlling the muzzle velocity of a conventional gun using a coil gun on a barrel extension. This method can also provide an electromagnetically induced increase to muzzle velocity beyond that capable by conventional explosives. With higher muzzle velocity, the weapons will have longer range, higher penetrating power and stand-off distances. A section of coil gun can also be used to center the projectile in the barrel to control the exit trajectory. Using a coil gun to control muzzle velocity and center the projectile can be a retrofit to existing weapons that would greatly increase their down-range accuracy.
Claims
1. A method for adjusting a velocity of a projectile that has been propelled through a barrel of a gun, comprising: mounting a multiplicity of electrically conductive coils at spaced intervals outside and along a length of barrel extension having a smooth bore; coupling the barrel extension to the barrel of the gun such that the smooth bore of the barrel extension is aligned with a smooth bore of the barrel of the gun; generating electrical energy; using the generated electrical energy to charge capacitors; after the capacitors have been charged, igniting chemical propellant to cause a projectile to be propelled from a breech to a muzzle of the barrel of the gun; and adjusting the velocity of the projectile by generating an electromagnetic force in a space that is forward of the muzzle using the multiplicity of electrically conductive coils, wherein the electromagnetic force is generated by supplying electrical energy from the capacitors to the multiplicity of electrically conductive coils.
2. The method as recited in claim 1, wherein the gun further comprises a muzzle brake attached to a muzzle of the gun barrel, the barrel extension being attached to the muzzle brake.
3. The method as recited in claim 1, wherein the gun is a tank, a howitzer, a rifle, naval gun, or other large gun.
4. The method as recited in claim 1, further comprising: connecting the electrically conductive coils to the capacitors by way of respective switches; and mounting a multiplicity of sensors to the barrel section at respective axial positions along the length of the barrel section.
5. The method as recited in claim 4, further comprising configuring a computer to control the states of the switches based on the states of the sensors.
6. A method for adjusting a velocity of a projectile that has been propelled through a barrel of a gun, said method comprising: (a) generating electrical energy; (b) using the generated electrical energy to charge capacitors; (c) after the capacitors have been charged, igniting chemical propellant to cause a projectile to be propelled from a breech to a muzzle of a gun barrel; (d) determining a present velocity of the projectile after at least a portion of the projectile has exited the muzzle; (e) comparing the present velocity to a target velocity; and (f) adjusting the velocity of the projectile by generating an electromagnetic force in a space that is forward of the muzzle, wherein the electromagnetic force is generated by supplying electrical energy from the capacitors to a multiplicity of electrically conductive coils.
7. The method as recited in claim 6, wherein step (f) comprises increasing the velocity of a projectile when the present velocity is less than the target velocity.
8. The method as recited in claim 6, wherein step (f) comprises decreasing the velocity of a projectile when the present velocity is greater than the target velocity.
9. The method as recited in claim 6, wherein steps (d) through (f) are iteratively performed until the present velocity differs from the target velocity by less than a specified threshold.
10. The method as recited in claim 6, wherein step (f) comprises energizing one or more electrically conductive coils disposed forward of the muzzle.
11. A method for adjusting a velocity of a projectile that has been propelled through a barrel of a gun, comprising: (a) igniting chemical propellant to cause a projectile to be propelled from a breech to a muzzle of a gun barrel; (b) determining a present velocity of the projectile after at least a portion of the projectile has exited the muzzle; (c) comparing the present velocity to a target velocity; and (d) adjusting the velocity of the projectile by generating an electromagnetic force in a space that is forward of the muzzle, wherein step (d) comprises energizing multiple coils in accordance with a specified firing sequence which is selected from a plurality of different specified firing sequences in dependence on the magnitude of the difference between the present and target velocities.
12. The method as recited in claim 6, further comprising sensing a presence of the projectile at a multiplicity of axial positions along a length of a barrel section attached to the muzzle.
13. The method as recited in claim 1, wherein the barrel extension is attached to a muzzle of the barrel.
14. A method for adjusting a velocity of a projectile that has been propelled through a barrel of a gun, said method comprising: generating electrical energy; using the generated electrical energy to charge capacitors; after the capacitors have been charged, igniting chemical propellant to cause a projectile to be propelled from a breech to a muzzle of the barrel of the gun; and adjusting the velocity of the projectile by generating an electromagnetic force in a space that is forward of the muzzle, wherein the electromagnetic force is generated by supplying electrical energy from the capacitors to a multiplicity of electrically conductive coils disposed forward of the muzzle.
15. The method as recited in claim 14, further comprising: attaching a barrel section having a multiplicity of electrically conductive coils to the muzzle; and sensing a presence of the projectile at a multiplicity of axial positions along a length of the barrel section.
16. The method as recited in claim 14, further comprising: attaching a barrel section having a multiplicity of electrically conductive coils to a muzzle brake that is attached to the barrel; and sensing a presence of the projectile at a multiplicity of axial positions along a length of the barrel section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(11) Reference will hereinafter be made to the drawings in which similar elements in different drawings bear the same reference numerals.
DETAILED DESCRIPTION
(12) A coil gun is an electromagnetic launch device that uses a series of coaxial magnetic field-producing coils, stacked end to end to form a barrel, which are energized in sequence to accelerate or decelerate an electrically conductive projectile.
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(14) A power supply (not shown in
(15) Referring again to
(16) The electromagnetic assist concept presented herein can be implemented to precisely regulate the muzzle velocity of the projectile. If enough energy is available, the concept could also be implemented to significantly increase the velocity. For regulating muzzle velocity, the firing time of the coils cannot be preprogrammed (as might be done in a low-velocity coil gun) because prior to firing, it will not be known whether the projectile needs to be sped up or slowed down until it reaches the end of the barrel. The same is true if one were to use a coil gun solely to enhance the muzzle velocity. Accordingly, some way of sensing the projectile position, calculating its velocity, and then firing the coils at the appropriate time should be provided.
(17) The primary issues with coil guns revolve around power delivery to the coils. All of the kinetic energy which a coil gun imparts to a projectile must be supplied to the coils in the form of electrical energy. This is typically done using a multiplicity of capacitor banks, each capacitor bank in turn comprising a respective multiplicity of capacitors. Each coil is energized by its own capacitor bank. These capacitor banks can be large, and as the projectile velocity increases, larger voltages and energies are required to accelerate the projectile. Switching the current can also be an issue. At low velocity and low voltage, the currents required and switching times are low enough that an ignitron or even a silicon-controlled rectifier can be used. However, for high-acceleration, high-velocity applications, the switches may need to be able to hold off more than 50 kV and switch more than 10.sup.11 A/sec.
(18) The energy density of modern capacitors enables the production of high-voltage, high-capacity devices available in small packages. This technology enables bank energies in the 100 kJ range (suitable for muzzle velocity regulation) which can fit on a desktop. In addition, advances in switching technology have produced improved solid-state switches, such as insulated-gate bipolar transistors (IGBT) capable of actively switching (turning on and off) large currents at tens of kilovolts. In the alternative, thyratron switches can now deliver 310.sup.12 A/sec at 75 kV. This is adequate to meet the needs of coil guns capable of accelerating a large mass (>3 kg) to hypervelocity (i.e., >2 km/sec).
(19) The following is a simple analytic model of acceleration from a coil gun using the Maxwell stress tensor to calculate the magnetic force exerted on a projectile by a series of axially spaced coils. The force on the projectile can be found by simply solving the stress tensor for the projectile-coil system schematically depicted in
{right arrow over (F)}=.sub.surface.Math.{right arrow over (n)}dArea(1)
where is the Maxwell stress tensor. The projectile is conducting so there is no electric field, E=0, inside the projectile 18 and the azimuthal field B.sub.=0 as well. The stress tensor can now be written
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Now it will be assumed for simplicity that the magnetic field at Maxwell surfaces 1 and 2 (indicated by respective vertical dotted lines in
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where the integral is over the length L of Maxwell surface 3 (indicated by horizontal dotted lines in
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where x.sub.c=r.sub.p/r.sub.c is a geometric coupling factor between the radius of the projectile r.sub.p and the radius of the coils r.sub.e. This result satisfies a few key features. First, if no projectile is present, r.sub.p=0, the system is force free as it must be. Second, it shows that there is no acceleration if B.sub.u=B.sub.d, again as it must be. Finally, it shows that if B.sub.u>B.sub.d, the projectile 18 speeds up; and if B.sub.u<B.sub.d the projectile 18 slows down.
(23) The result in Eq. (4) is important because it shows that a coil gun can be used to both speed up and slow down a projectile. Typically the downstream magnetic field is kept B.sub.d=0 and the upstream field is increased sequentially in the coils so as to positively accelerate the projectile to a high velocity. In the context of this work, however, the desire is primarily to control the muzzle velocity of the projectile (possibly to enhance it), which may require slowing the projectile by making B.sub.u=0 and increasing B.sub.d.
(24) It should be noted that Eq. (4) is only approximate for a real system. In practice, the projectile will have finite conductivity and the flux from the coils will bleed into the projectile, thereby reducing the acceleration. Also, Eq. (4) was derived using long coils, whereas in practice, coils may be short relative to the length of the projectile in order to keep the magnetic gradient and therefore the acceleration on the projectile as constant as possible. Finally, Eq. (4) provides a handy formula that can give the acceleration based on known coil and projectile geometries and magnetic fields. Other methods of calculating acceleration require more complex methods of calculating the change of mutual inductance M between the coils and the projectile:
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where i.sub.p and i.sub.c are the currents in the projectile and coils respectively.
(26) To get an idea of what kind of velocity change a coil gun may be able to achieve, it is useful to put some basic design parameters into Eq. (4). In this example, the following conditions will be assumed: a nominal muzzle velocity v.sub.p=800 m/sec; projectile mass m.sub.p=45 kg; armature (the conducting part of the projectile) length l.sub.p=10 cm; radius r.sub.p=77.5 mm; and the desired velocity correction v=1 m/sec. For this example, a single coil with length l.sub.c=3 cm and radius r.sub.c=81.5 mm will be used.
(27) The armature will pass completely through the coil in t.sub.cl=(l.sub.p+l.sub.c)/v.sub.p=162.5 sec. The time for half of the armature to pass into the coil is t.sub.c2=l.sub.p/2v.sub.p=62.5 sec. The rise time of the coil necessary to accelerate the projectile will be some time in between these and can be approximated by t.sub.c=(l.sub.p+2l.sub.c)/2v.sub.p=100 sec. This will also be approximately the time over which the acceleration acts.
(28) To effect v=1 m/sec over 100 sec, an acceleration a=10 km/sec.sup.2 is needed, which is modest. If the above parameters are put into Eq. (4), the result of the calculation is a1750B.sup.2. This means that a magnetic field B2.4 T is needed, which is again modest. A 100-kA current in a single loop will give B0.126 T. So to accomplish a v=1 m/sec in a single coil, 20 turns and about 10 kV would be needed. This is all idealized, but still very reasonable and even when one considers practical considerations of a real system, the voltages and currents required do not vary much from here. Also one should bear in mind that this is for a single coil. In actuality it would not be unreasonable to have 10 or more coils (particularly if they are only 3 cm long) in the system and the voltage, current, and turns per coil can be scaled up to allow larger v (larger acceleration), or lower fields (i.e., voltage and current). It should be noted that for this example, the change in muzzle energy is about 36 kJ.
(29) The results of the above-presented analytic model provide an idea of what may be necessary for an electromagnetic system to assist a gun to achieve more predictable muzzle velocities. The system should be capable of applying velocity corrections v=25 m/sec to a projectile having a nominal muzzle velocity of 800 m/sec. In the ideal case this requires an acceleration of 20 km/sec.sup.2 for 1.25 msec for a system that is 1 m long. For this case one can envision a system with twenty-five coils, each 4 cm long (including the gap between coils), with each coil capable of imparting a velocity correction v1 m/sec to the projectile.
(30) In view of the foregoing, the magnetic field is preferably about 3.4 T in the coils. There are also coil design considerations. While more turns in a coil will increase the magnetic field for the same current, more turns will also increase the inductance, requiring a higher voltage. These conditions should be balanced given that the time the armature spends in the coil sets its rise time. This will require a few hundred kiloamperes and multi-turn coils with di/dt on the order of 10.sup.10 A/sec. The current transfer rate and coil inductance sets the voltage required for this system.
(31) Unlike a typical coil gun that only positively accelerates a projectile, the system disclosed herein is capable of both speeding up and slowing down a projectile. In a typical coil gun, coil voltages and risetimes are tailored to the increasing velocity of the projectile. In this case all of the coils should be designed with the same risetime, voltage, and current. This should be acceptable given that one purpose is to regulate the velocity of the projectile around a nominal value and it can be assumed that under normal conditions, the projectile velocity will not be more than a few percent from that value. The amount of acceleration will be set by hardware or software that determines the initial muzzle velocity and fires or does not fire coils in such a manner as to achieve the desired acceleration.
(32) For velocity corrections v=25 m/sec at a projectile velocity of 800 m/sec, the kinetic energy of the projectile would need to be changed by less than 1 MJ. This would require approximately a 2-MJ capacitor bank. Typical high-energy-density capacitors, as of the filing date, range from 1.0 to 1.8 J/cc, which would take a volume between 1 and 2 m.sup.3. This bank size would easily fit in a small truck or trailer, which is not an unreasonable amount of extra support for a piece of artillery. There are a wide range of capacitors available in the voltage, current, and capacitance range required for this application that also fit this energy density. Although there are also much higher-energy-density capacitors available, their shot lifetime is, as of the filing date, too short (thousands of shots versus tens or hundreds of thousands of shots). There would be a need for generators to charge the banks between shots and rapid charging technology would be required to meet the current firing rate of common guns.
(33) A small section of coil gun can be used to control the muzzle velocity of a conventional projectile fired from a conventional gun, such as a howitzer M777. This can be used, for example, to correct for muzzle velocity differences due to changes in powder temperature, and control the muzzle velocity to less than 1 m/sec from the nominal velocity. This results in much greater down-range accuracy of the gun. A conventional gun can be retrofitted with a section of coil gun by forming threads on the exterior of the muzzle end of the barrel of the conventional gun and providing a coil gun section comprising a barrel extension having internal threads on the end to be attached to the gun barrel. The coil gun could then be screwed onto the end of the gun barrel and locked in place by any conventional means. Other means could be used to attach the coil gun to the gun barrel.
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(37) Basic calculations would show that the electromagnetic assistance concept disclosed herein is practical in terms of size of coils, size of capacitor banks, bank energy, current, and voltage. In the case of tanks and howitzers, the coils themselves can total about a meter in length and the banks themselves, with moderately high-energy-density capacitors, can fit on a tank or in a small truck or trailer that would accompany a howitzer.
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(39) In accordance with some embodiments, the control electronics 28 are programmed or configured to perform the following operations: (a) generate a signal representing a present velocity of the projectile based on first and second signals; (b) compare the signal representing a present velocity of the projectile with a signal representing a target velocity of the projectile; and (c) generate switching control signals for controlling the states of the switches 24 in a manner that causes the coils 12 to generate electromagnetic forces that reduce a difference between the present and target velocities. Operation (a) may comprise calculating the present velocity based on a distance between the first and second sensors and a time interval separating the first and second times. The states of the switches 24 can be controlled to cause at least one of the coils 12 to generate an electromagnetic force which will increase or decrease the velocity of a projectile depending on whether the present velocity is less or greater than the target velocity.
(40) It should be appreciated that the control electronics 28 may be implemented in hardware, software or firmware. For example, the controller may comprise a computer or a processor programmed to perform calculations and execute operations. In the alternative, the controller may take the form of hard-wired control units implemented through use of sequential logic units, featuring a finite number of gates that can generate specific results based on the instructions that were used to invoke those responses. Hard-wired control units have a fixed architecture, i.e., they require changes in the wiring if the instruction set is modified or changed.
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(42) In an embodiment that regulates the projectile velocity, the coils may be configured to have the same risetime, voltage, and current. For an embodiment that increases the projectile velocity, those parameters would need to change for coils downstream of the projectile for increased velocity.
(43) The coil gun partly depicted in
(44) In the alternative, external laser-based diagnostics could be used to monitor the position and velocity of the projectile in a coil gun during launch. The energizing of each coil is then based on the true position of the projectile with respect to the coils to provide optimum thrust. The coils are only energized if the projectile's present velocity falls outside an accepted tolerance band around a target velocity. The coils can be energized to adjust the project velocity to achieve a desired precision relative to a target velocity.
(45) The switching configurations could be pre-stored or switch closure times could be computed on the fly. Respective examples of such switching configurations will now be described with reference to
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(47) After the next coil has been fired, the present velocity of the projectile can be calculated based, for example, on old information from the sensor at the second axial position and new information from a sensor situated at a third axial position (step 56). The newly calculated present projectile velocity is then again compared to the target muzzle velocity (step 46). Steps 46, 48, 50, 52, 54 and 56 are iteratively performed until the present projectile velocity is within a specified tolerance of the target muzzle velocity, i.e., until the present velocity differs from the target velocity by less than a specified threshold.
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(49) While systems and methods for electromagnetically assisting the launching of chemically propelled projectiles have been described with reference to various embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the claims set forth hereinafter. In addition, many modifications may be made to adapt the teachings herein to a particular situation without departing from the scope of the claims.
(50) The method claims set forth hereinafter should not be construed to require that the steps recited therein be performed in alphabetical order (alphabetical ordering in the claims is used solely for the purpose of referencing previously recited steps) or in the order in which they are recited. Nor should they be construed to exclude two or more steps or portions thereof being performed concurrently or to exclude any portions of two or more steps being performed alternatingly.
(51) As used in the claims, the term velocity means the magnitude of the velocity vector, i.e., speed, and is not intended to require direction information, which is assumed to be constant during firing of the projectile. As used in the claims, the term muzzle means the end of a gun barrel from which the projectile will exit.