Wind Turbine
20230044395 · 2023-02-09
Inventors
- Javier Pascual Resano (Barasoain, Navarra, ES)
- Jose Luis Aristegui Lantero (Barasoain, Navarra, ES)
- Teresa Arlaban Gabeiras (Barasoain, Navarra, ES)
- Jose Miguel Garcia Sayes (Barasoain, Navarra, ES)
- Miguel Nunez Polo (Barasoain, Navarra, ES)
Cpc classification
F16C33/586
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0658
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/0224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/79
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2300/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0691
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A wind turbine includes a hub, at least one blade and at least one pitch bearing to connect the at least one blade to the hub. The at least one pitch bearing has at least an inner ring and an outer ring, and at least a rolling race. The wind turbine further includes at least a tensioning system configured to exert a radial compression force to at least a part of the outer ring of the at least one pitch bearing, thus increasing the resultant stiffness of the at least one pitch bearing.
Claims
1. A wind turbine comprising: a hub; at least one blade; and at least one pitch bearing to connect the at least one blade to the hub, the at least one pitch bearing comprising at least an inner ring and an outer ring, and at least two rolling races; wherein the wind turbine further comprises at least a tensioning system disposed at least partially on the outer ring of the at least one pitch bearing exerting a radial compression force to at least a part of the outer ring of the at least one pitch bearing; wherein the outer ring comprises a flat surface proximate to the at least one blade and a flat surface proximate to the hub, wherein the tensioning system is located more proximate to the flat surface proximate to the at least one blade than to the flat surface proximate to the hub; wherein the inner ring of the at least one pitch bearing is joined to the at least one blade; wherein the outer ring of the at least one pitch bearing is joined to the hub; wherein the at least two rolling races comprise a first rolling race proximate to the flat surface proximate to the at least one blade and a second rolling race proximate to the flat surface proximate to the hub; and wherein the part of the outer ring of the at least one pitch bearing wherein the tensioning system exerts a radial compression force comprises at least a transversal projection of the first rolling race on a perimeter of the outer ring.
2. The wind turbine of claim 1 wherein the part of the outer ring of the at least one pitch bearing wherein the tensioning system exerts a radial compression force extends beyond the transversal projection of the first rolling race on the perimeter of the outer ring.
3. The wind turbine of claim 2 wherein the part of the outer ring of the at least one pitch bearing wherein the tensioning system exerts a radial compression force extends beyond the transversal projection of the first rolling race on the perimeter of the outer ring, towards the flat surface proximate to the at least one blade.
4. The wind turbine of claim 2 wherein the part of the outer ring of the at least one pitch bearing wherein the tensioning system exerts a radial compression force extends beyond the transversal projection of the first rolling race on the perimeter of the outer ring, towards the flat surface proximate to the hub.
5. The wind turbine of claim 4 wherein the part of the outer ring of the at least one pitch bearing wherein the tensioning system exerts a radial compression force extends beyond the transversal projection of the first rolling race on the perimeter of the outer ring, towards the flat surface proximate to the hub without reaching a transversal projection of the second rolling race on the perimeter of the outer ring.
6. The wind turbine of claim 2 wherein the part of the outer ring of the at least one pitch bearing wherein the tensioning system exerts a radial compression force extends beyond the transversal projection of the first rolling race on the perimeter of the outer ring, towards the flat surface proximate to the at least one blade and towards the flat surface proximate to the hub.
7. The wind turbine of claim 1 wherein the tensioning system comprises: at least one tensioning element with two ends, wherein the at least one tensioning element is disposed at least partially on the outer ring of the at least one pitch bearing; at least one anchoring element receiving at least one of the two ends of said at least one tensioning element; and at least one fixing element attaching the at least one of the two ends of the at least one tensioning element to the at least one anchoring element in a fixed position.
8. The wind turbine of claim 7 wherein the tensioning system comprises at least two tensioning elements.
9. The wind turbine of claim 8 wherein the at least two tensioning elements are a first tensioning element and a second tensioning element, wherein the first tensioning element covers a first sector of the perimeter of the outer ring in the circumferential direction and the second tensioning element covers a second sector of the perimeter of the outer ring in the circumferential direction.
10. The wind turbine of claim 7 wherein the at least one tensioning element comprises several layers of strands, at least one of the layers of strands placed on top of other layer of strands.
11. A wind turbine comprising: a hub; at least one blade; and at least one pitch bearing to connect the at least one blade to the hub, the at least one pitch bearing comprising at least an inner ring and an outer ring, and at least two rolling races; wherein the wind turbine further comprises at least a tensioning system disposed at least partially on the outer ring of the at least one pitch bearing exerting a radial compression force to at least a part of the outer ring of the at least one pitch bearing; wherein the outer ring comprises a flat surface proximate to the at least one blade and a flat surface proximate to the hub, wherein the tensioning system is located more proximate to the flat surface proximate to the at least one blade than to the flat surface proximate to the hub; wherein the inner ring of the at least one pitch bearing is joined to the at least one blade; wherein the outer ring of the at least one pitch bearing is joined to the hub; wherein the at least two rolling races comprise a first rolling race proximate to the flat surface proximate to the at least one blade and a second rolling race proximate to the flat surface proximate to the hub; and wherein the tensioning system covers a transversal projection of the first rolling race on a perimeter of the outer ring.
12. The wind turbine of claim 11 wherein the tensioning system completely covers the transversal projection of the first rolling race on the perimeter of the outer ring.
13. The wind turbine of claim 11 wherein the tensioning system surpasses the transversal projection of the first rolling race on the perimeter of the outer ring.
14. The wind turbine of claim 13 wherein the tensioning system surpasses the transversal projection of the first rolling race on the perimeter of the outer ring, towards the flat surface proximate to the at least one blade.
15. The wind turbine of claim 13 wherein the tensioning system surpasses the transversal projection of the first rolling race on the perimeter of the outer ring, towards the flat surface proximate to the hub.
16. The wind turbine of claim 15 wherein the tensioning system surpasses the transversal projection of the first rolling race on the perimeter of the outer ring, towards the flat surface proximate to the hub without reaching a transversal projection of the second rolling race on the perimeter of the outer ring.
17. The wind turbine of claim 13 wherein the tensioning system surpasses the transversal projection of the first rolling race on the perimeter of the outer ring, towards the flat surface proximate to the at least one blade and towards the flat surface proximate to the hub.
Description
DESCRIPTION OF THE DRAWINGS
[0023] To complement the description being made and in order to aid towards a better understanding of the characteristics of the invention, in accordance with a preferred example of practical embodiment thereof, a set of drawings is attached as an integral part of said description wherein, with illustrative and non-limiting character, the following has been represented:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
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[0034]
[0035]
[0036]
PREFERRED EMBODIMENT OF THE INVENTION
[0037] The wind turbine of the present invention comprises at least a hub (3), at least one blade (2) and at least one pitch bearing (1) to connect the at least one blade (2) to the hub (3). The at least one pitch bearing (1) comprises at least an inner ring (4), an outer ring (5) and at least a rolling race (6).
[0038] The essential feature of the wind turbine of the invention is that it comprises at least a tensioning system (7) configured to exert a radial compression force to at least a part of the outer ring (5) of the at least one pitch bearing (1).
[0039] In
[0040]
[0041] The tensioning system (7) comprises: [0042] at least one tensioning element (8) with two ends (10); [0043] at least one anchoring element (9) configured to receive at least one of the two ends (10) of said tensioning element (8); and [0044] at least one fixing element (11) configured to fix the at least one of the two ends (10) of the tensioning element (8) to the at least one anchoring element (9).
[0045] The fixing element (11) cooperates with the anchoring element (9) to fix the position of the at least one of the two ends (10) of the tensioning element (8) with respect to the anchoring element (9). It allows standing the tensioning forces once applied.
[0046] Preferably, the tensioning system (7) comprises at least two tensioning elements (8) which are fixed each to a different anchoring element (9).
[0047] In an embodiment, the at least one anchoring element (9) comprises at least one hole (15) configured to allocate the at least one of the two ends (10) of the at least one tensioning element (8) such that the at least one tensioning element (8) has one of its two ends (10) passing through the at least one hole (15) and the at least one fixing element (11) is used to fix the tensioning element (8) to the anchoring element (9) once it is tensioned. Once the tensioning system (7) is fully assembled and a tension (F) is applied to the tensioning elements (8), a radial compression force (RC) is exerted to the outer ring of the at least one pitch bearing (1), which in turn confers a higher stiffness to the at least one pitch bearing (1) in the region where the tensioning element (8) is located. That force (F) affects the at least one pitch bearing (1) by radially compressing it, as shown in
[0048] In another embodiment, the outer ring (5) of the at least one pitch bearing (1) comprises a flat surface proximate to the at least one blade (2) and a flat surface proximate to the hub (3), wherein the tensioning element (8) is located more proximate to the flat surface proximate to the at least one blade (2) than to the flat surface proximate to the hub (3).
[0049] This embodiment is particularly beneficial when the outer ring (5) of the at least one bearing (1) is joined to the hub (3), as in the area proximate to the hub (3) the resultant stiffness of the at least one bearing (1) is greater than in the area opposed to it (close to the flat surface more proximate to the at least one blade (2)) meaning that the bearing deformations in the area proximate to the hub (3) would be smaller than in the area opposed to it in a state-of-the-art wind turbine. With the use of a tensioning system (7) like the one of the present invention, the resultant stiffness is increased where deformations would have been greater, i.e. by means of locating the tensioning system (7) more proximate to the flat surface proximate to the at least one blade (2).
[0050] This is particularly beneficial in case of the at least one pitch bearing (1) comprising at least two rolling races (6), as represented in
[0051] In another embodiment, the tensioning element (8) is located more proximate to the flat surface proximate to the hub (3) than to the flat surface proximate to the at least one blade (2). This embodiment is preferred when the outer ring (5) of the at least one bearing (1) is joined to the at least one blade (2).
[0052] In an embodiment, the bearing comprises at least two rolling races (6) each one proximate to a flat surface of the outer ring (5) of the at least one pitch bearing (1) as explained above. In this case, the tensioning elements (8) are placed more proximate to the rolling race (6) which is proximate to the at least one blade (2) if the outer ring (5) is joined to the hub (3), or are placed more proximate to the rolling race (6) which is proximate to the hub (3) if the outer ring (5) is joined to the at least one blade (2). The reason for this is that the rolling elements of the rolling race work in an optimal contact point because the tensioning system (7) reduces the deformations in the area of the at least one pitch bearing (1) where the rolling elements are located.
[0053] The outer ring (5) of the at least one bearing (1) comprises first surface, which is substantially flat for the connection to the hub (3) or to the at least one blade (2), It further comprises a second surface opposite to the first surface and a lateral inner surface which comprises the rolling race (6) and a lateral outer surface which is opposite to the lateral inner surface and is the outer surface (14) of the at least one pitch bearing (1). In
[0054] As can be seen also in
[0055] In an embodiment, the at least one anchoring element (9) is located close to a region of the at least one pitch bearing (1) subjected to greater loading or requiring greater reinforcement in such a way that the tensioning element (8) is submitted in such a region to a greater tension which in turn implies a greater compression to the outer ring (5) (the tension along the tensioning element (8) is greater closer to its end (10) where the tension force (F) is applied, i.e. close to the at least one anchorage element (9), as due to losses the tension diminishes along it).
[0056] In
[0057] In an embodiment the two anchoring elements (9) are placed closer to a connecting area of the main shaft (13) of the wind turbine than to the opposite side. In particular, the anchoring elements (9) are located at a perimetral position with regards to the outer ring (5) of the at least one pitch bearing (1) that forms an angle of up to 90° with the projection of the axis of the main shaft (13) of the wind turbine in a plane perpendicular to the axis of the at least one pitch bearing (1) (marked as the 0° reference in
[0058] In an embodiment of the invention, the anchoring element (9) is removably attached to the outer ring (5) of the at least one pitch bearing (1). In another embodiment of the invention, the anchoring element (9) is removably attached to the hub (3). Also, in other embodiments the anchoring element (9) can be a part of the hub (3).
[0059] In the embodiment in which the anchoring element (9) is removably attached to outer ring (5) of the at least one pitch bearing (1), the anchoring element (9) is a floating anchoring element (9) having a contact surface configured to match an outer surface (14) of the at least one pitch bearing (1) in such a way that the tensioning system (7) remains in a fixed position after applying a certain tension to the tensioning element (8). In this way, there is no need of any further attachment of the at least one anchoring element (9) to the at least one pitch bearing (1), being the resultant compression force and the friction between the tensioning system (7) and the outer surface (14) of the outer ring (5) of the at least one bearing (1) the forces responsible for keeping the system in the adequate position. The tensioning force (F) applied to the tensioning element (8) translates into a radial compression (RC) force that affects the whole tensioning system (7) (including the tensioning elements (8) as well as the floating anchoring elements (9)) towards the at least one pitch bearing (1).
[0060] In this embodiment in which the anchoring elements (9) are floating anchoring elements (9), the tension along the whole perimeter of the at least one pitch bearing (1) is approximately homogeneous and evenly distributed. Using a floating anchoring element (9) may involve performing a countersunk to house, at least partially, the anchoring element (9).
[0061] In an embodiment, the at least one tensioning element (8) comprises at least one strand (i.e. a tendon or a cable), having preferably the at least one strand two ends (10) attached to the at least one anchoring element (9).
[0062] The tensioning system (7) is configured such as to maintain a longitudinal axis of the at least one tensioning element (8) in the same transversal plane to the axis of the at least one pitch bearing (1) along the whole length of the at least one tensioning element (8).
[0063] For such a purpose the geometry of the at least one anchoring element (9) is configured to keep the longitudinal axis of the at least one tensioning element (8) in the same transversal plane to the axis of the at least one pitch bearing (1) along the whole length of the at least one tensioning element (8). This technical feature implies, in an embodiment in which a tensioning element (8) has both ends (10) joined to a single anchoring element (9), that the anchoring element (9) comprises at least two holes (15) configured to allocate the two ends (10) of a tensioning element (8), wherein each one of the at least two holes (15) comprises an axis such that the axes of the at least two holes (15) are coplanar, preferably in at least some extension, being the longitudinal axis of both holes (15) comprised within the same transversal plane to the at least one pitch bearing (1) axis. This example can be seen for example in
[0064] Said anchoring elements (9), in an embodiment with multiple tensioning elements (8) may additionally allow the passage of the tensioning elements (8) that are not joined to them so that their axes are kept in a plane transversal to the axis of the at least one pitch bearing (1) while keeping the distance between tensioning elements (8). This avoids the tensioning system (7) exerting a force outside a transversal plane to the axis of the at least one pitch bearing (1).
[0065] In the exemplary embodiment shown in
[0066] In an embodiment, the force applied to each of the strands is substantially the same. In the previous embodiment, the force applied to each of the strands is 150kN for a particular solution applied to a multimegawatt turbine.
[0067] In an alternative embodiment shown in
[0068] In a particular embodiment, the tension force (F) applied to the strands covering a sector closer to the main shaft (13) is lower than the tension force (F) applied to the strands covering the rest of the at least one pitch bearing (1).
[0069] With such an aim, the at least one anchorage element (9) is located in a region within 30-90° far from the main shaft (13) of the wind turbine, so as to greater reinforce a region of the at least one pitch bearing (1) proximate to the sectors 70-110° and 250-290°. In the sector proximate to the main shaft (13) the tension force (F) can be lower than in the sector opposite therein.
[0070] For example, in said embodiment of
[0071] In an embodiment, the tensioning system (7) covers approximately the whole perimeter of the at least one pitch bearing (1). In an alternative embodiment, at least a part of the strands extends along a partial angular span of the at least one pitch bearing (1). In a further embodiment, this span covers at least 180°.
[0072] Preferably, different tension can be applied to at least two tensioning elements (8) joined to different anchoring elements (9). Therefore, that at least two tensioning elements (8) fixed each to a different anchoring element (9) are independently tensionable.
[0073] Also preferably, the tension applied to tensioning elements (8) covering the sector closer to the main shaft (13) is lower than the tension applied to tensioning elements (8) covering the rest of the at least one pitch bearing (1). Therefore at least one tensioning element (8) covering a first sector closer to the main shaft (13) than a second sector far from the main shaft (13) than the first sector, and at least one tensioning element (8) covering the second sector, wherein the at least one tensioning element (8) covering the first sector is tensionable at a lower tension than the at least one tensioning element (8) covering the second sector.
[0074] In an embodiment, those tensioning elements (8) are located over the outer surface (14) of the at least one pitch bearing (1). This can be seen in
[0075] Alternatively, some guiding elements (16) including at least one hole for the passage of the at least one tensioning element (8) and are attached to the outer ring (5) of the at least one pitch bearing (1) such as to guide the tensioning element (8) throughout them. The guiding elements (16) may be attached to the at least one pitch bearing (1) via a plurality of bolts, in an embodiment being those bolts some of the bolts used for the connection of the at least one blade (2) to the hub (3) of the wind turbine. In this embodiment the tensioning elements (8) are not placed on the outer surface (14) of the at least one pitch bearing (1).
[0076] In an alternative embodiment, the guiding elements (16) attached to the outer ring (5) of the at least one pitch bearing (1) can be removed from the outer ring (5) of the at least one pitch bearing (1) once the at least one tensioning element (8) has been placed in its position or remain in said position working as a safety element.
[0077] In an embodiment, both ends (10) of a tensioning element (8) are fixed to the same anchoring element (9), whereas in an alternative embodiment both ends (10) are fixed each to a different anchoring element (9).
[0078] The use of several tensioning elements (8) allows to gradually increase the stiffness of the at least one pitch bearing (1). Thus, depending on the loads that a wind turbine and more particularly the at least one pitch bearing (1) is going to stand in a particular location (depending on the wind and operating conditions), the number of tensioning elements (8) can be adjusted. In
[0079] In
[0080] In an embodiment, several layers of tensioning elements (8) can be placed one on top of the other so as to further increase the radial compression force (RC) transmitted to the at least one pitch bearing (1). Including more than one layer, for example, two layers as in
[0081] In an embodiment, the tensioning elements (8) are stacked in at least two layers. Generally, the strands have a tensioning limit that cannot be exceeded and, depending on the required tensioning level, by placing the strands next to each other, there is the possibility that i) either the tensioning level is not achieved as an insufficient number of strands is used or ii) that a compression force is exerted in a zone of the at least one pitch bearing (1) in which it is not convenient to have it as the strands cover also this zone. Therefore, with an embodiment comprising strands stacked in at least two levels, allows concentrating the compression force in the more convenient zone, for example, proximate to a particular rolling race (6) depending on the connection of the outer ring (5) being to a blade (2) or to the hub (3).
[0082]
[0083] Also, in this solution, an element is placed between at least two layers of strands, being configured such as to avoid the transmission of the loads that are not compression forces to the strands located in the layer closer to the outer ring (5) of the at least one pitch bearing (1) from the strands stacked over it. Thus, the strands located in the layer closer to the outer ring (5) of the at least one pitch bearing (1) do not tend to separate due undesired forces exerted by the strands of the layer stacked over it.
[0084] If the longitudinal axis of the tensioning elements (8) (being for example strands) is not contained within the same transversal plane to the axis of the at least one pitch bearing (1) along all its length, a small lever arm is generated. This lever arm, joined to the tensioning force (F), creates an undesirable torque (M) on the at least one pitch bearing (1) as seen in
[0085] Therefore, in a preferred embodiment, the anchoring element (9) comprises at least two holes (15) (as shown in
[0086] In turn, the anchoring element (9) and the tensioning element (8) are positioned such that the axis of the tensioning element (8) is coplanar with the axis of the at least two holes (15) in such a way that the lever arm is avoided. That is an important feature for the correct functioning of the tensioning system (7). Furthermore, the plane is perpendicular to the at least one pitch bearing (1) axis.
[0087] In
[0088] Notwithstanding the kind of anchoring used, in an embodiment the outer ring (5) comprises a recess on the outer surface to allocate the tensioning element (8) in order to avoid its movement along the axial direction of the at least one pitch bearing (1).
[0089] The main advantage of this wind turbine regarding those proposed on the state-of-the-art is that the at least one pitch bearing (1) is reinforced without size increasing.
[0090] Additionally, the stiffness of the at least one pitch bearing (1) can be enhanced either homogeneously along its perimeter or differently in different sectors according to their needs by a proper selection of the number and location of the anchoring elements (9) and the tensioning force (F) applied to the tensioning elements (8) connecting the anchoring elements (9).
[0091] Also, a single design for the hub (3) and at least one pitch bearing (1) can be used in different locations (thus subjected to different load conditions) and with different wind turbine models (comprising greater rotors and higher towers), by configuring the reinforcement of the bearing as required by the load conditions (for example, by a proper selection of the number and location of the anchoring elements (9), the number of tensioning elements (8) and the tension applied to each of them, etc.).