Adjustable barrier for partitioning a building space
10041249 ยท 2018-08-07
Inventors
Cpc classification
E04G21/30
FIXED CONSTRUCTIONS
E04G21/243
FIXED CONSTRUCTIONS
International classification
E04B2/72
FIXED CONSTRUCTIONS
E04B2/82
FIXED CONSTRUCTIONS
Abstract
A wall for partitioning space within a building comprises interconnected barriers. For adjustable height, each barrier comprises a lower panel and a slidable and overlapping upper panel. Barriers are interconnected at vertical edges by a combination of rigid pins and slots or by hinge assemblies. Mating male and female parts of a hinge assembly attach to both panels of adjacent barriers with adjustable heights, and enable selective angling of barriers relative to each other. A filler barrier, for filling a space along a wall that is less or more wide than a standard width barrier, has sliding inter-nested frame parts that attach to the two panels of a standard barrier. A clip secures the top of a barrier to the grid of a suspended ceiling.
Claims
1. A wall system for partitioning a building space having a floor surface, a ceiling, a ceiling height, and at least one vertical wall, comprising: a first barrier having a length and a second barrier having a length, said lengths mutually parallel to each other, said barriers interconnected by a hinge assembly; each of the first and second barriers comprised of at least two overlapping panels which are slideable relative to each other for changing the length of the barrier to fit within the ceiling height of the building space; the hinge assembly connecting the first barrier and the second barrier so the barriers can be angled relative to each other in a plane transverse to the first or second barrier length, the hinge assembly comprising: a female part having a gudgeon attached to the first barrier, the female part comprised of two female mating pieces which are slidable relative to each other in a direction of the first barrier length, wherein one of said female mating pieces is attached to the first panel of the first barrier and the other one of said female mating pieces is attached to the second panel of the first barrier; and a male part having a pintle attached to the second barrier, the male part comprised of two male mating pieces which are slidable relative to each other in a direction of the second barrier length, wherein one of said male mating pieces is attached to the second panel of the second barrier and the other one of said mating pieces is attached to the first panel of the second barrier; wherein the pintle is positioned within the gudgeon for angular pivoting of the male part relative to the female part, and thereby pivoting of the first barrier relative to the second barrier.
2. The wall system of claim 1 wherein the two female pieces are slidably engaged with each other by a combination of a T shape rail mounted on one of the two female pieces and a groove in the other one of the two female pieces.
3. The wall system of claim 1 wherein the two male pieces are slidably engaged with each other by a combination of a T shape rail mounted on one of the two male pieces and a groove in the other one of the two male pieces.
4. A wall system, for partitioning a building space having a floor, a ceiling, a ceiling height, and at least one vertical wall, comprising: a first barrier and a second barrier interconnected to each other by a hinge assembly; each of the first and second barriers having a changeable length for fitting within said ceiling height of the building space, each of the first and second barriers having a first lengthwise edge and an opposing second lengthwise edge, each of the first and second barriers comprising a first panel and a second panel mated to the first panel; each panel having a rectangular shape, a length, and opposing lengthwise edges corresponding with the edges of a respective one of the barriers; said panels mated to each other in an overlapping and slideable configuration, said hinge assembly having a lengthwise hinge axis that is parallel to the lengthwise edges of each of the first and second barriers and connected to the first barrier and second barrier to enable said barriers to be angled relative to each other through a range of angling in a plane transverse to said changeable length, the hinge assembly comprising: a female part having a gudgeon attached to the first barrier; a male part having a pintle attached to the second barrier; wherein the pintle is positioned within the gudgeon, so the female part and the male part are connected for angular pivoting of said parts and thereby of said first and second barriers; wherein said female part comprises a first piece and a second piece, the first piece slidably mated with the second piece for relative motion parallel to said lengthwise hinge axis, the first piece having a flange portion attached to the first panel of the first barrier and the second piece having a flange portion attached to the second panel of the first barrier; and wherein said male part comprises a first piece and a second piece, the first piece slidably mated with the second piece for relative motion parallel to said lengthwise hinge axis, the first piece having a flange portion attached to the first panel of the second barrier and the second piece having a flange portion attached to the second panel of the second barrier.
5. The wall system of claim 4 further comprising an additional barrier, the additional barrier identical to the first barrier or the second barrier; and a second hinge assembly identical to the hinge assembly which connects the first barrier and the second barrier, the second hinge assembly connecting the additional barrier to a lengthwise edge of either the first barrier or the second barrier.
6. The wall system of claim 4 wherein the range of angling between the first barrier and the second barrier is between about 90 and 175 degrees.
7. The wall system of claim 4 further comprising: a third barrier identical to the first barrier or the second barrier; and a second hinge assembly identical to the hinge assembly that connects the first barrier to the second barrier, the second hinge assembly connecting the third barrier to either the second barrier or the first barrier; wherein the first barrier is at a first angle to the second barrier and the third barrier is at a second angle to the second barrier, both said first and second angles within a plane transverse to said changeable length.
8. The wall system of claim 4 wherein the first piece and the second piece of the female part of the hinge assembly are slidably engaged with each other by a combination of a T shape rail attached to the first piece and a groove in the second piece; and wherein the first piece and the second piece of the male part are slidably engaged with each other by a combination of a T shape rail attached to the first piece and a groove in the second piece.
9. The wall system of claim 4 wherein each of the panels further comprises: a plurality of pins on a first of the opposing lengthwise edges of the panel, each pin extending perpendicular to the first lengthwise edge of the panel, each pin comprising a shank having a width and a head having a width, wherein the width of the head is greater than the width of the shank; and a plurality of slots on a second of the opposing lengthwise edges of the panel, each slot having a width which is both larger than the width of said shank and smaller than the width of said head, each slot further having a central opening portion which is larger than the width of said head; and wherein the flange portions of each of said female parts and male parts comprise a plurality of slots and/or pins which are respectively matable with and engaged with either or both of said pins and/or slots of said barriers.
10. The wall system of claim 9 further comprising a third barrier identical to the first barrier and the second barrier, wherein the pins and/or slots on the second lengthwise edge of the second barrier are positioned within the slots and/or pins of a lengthwise edge of the third barrier, to thereby form said wall system wherein at least two adjacent barriers of said first, second and third barriers are fixedly attached to each other and two adjacent barriers of said first, second and third barriers are connected by said hinge assembly.
11. The wall system of claim 4, further comprising: a filler barrier connected to an unhinged lengthwise edge of the opposing first and second lengthwise edges of either the second barrier or the first barrier, the filler barrier having a length which corresponds with a selected one of the changeable lengths of at least one of the first barrier or the second barrier; the filler barrier comprising: at least one frame attached to said unhinged lengthwise edge; and a filler panel comprised of one or more pieces, the filler panel having a length, opposing substantially planar surfaces, a thickness a first lengthwise edge and an opposing second lengthwise edge, wherein at least a portion of a first lengthwise edge of the filler panel is captured within the at least one frame; wherein the at least one frame comprises a combination of a channel and a shoe and has an adjustable length, (a) said channel having a length, a flange for attachment to the edge of the first panel of said second barrier or of said first barrier, and a pair of legs extending lengthwise parallel to said substantially planar surface of the filler panel, the legs spaced part sufficiently to provide a space for receiving said shoe; (b) said shoe having a length, a flange for attachment to the edge of a second panel of said second barrier or of said first barrier, and a pair of legs extending lengthwise parallel to said substantially planar surface of the filler panel, the legs spaced apart sufficiently to provide a space from receiving the thickness of the filler panel; wherein the shoe is slidably positioned within the legs of the channel; wherein the filler panel length is greater than the length of the longer of the length of the channel or the length of the shoe, and wherein said first lengthwise edge of the filler panel is positioned within both the space between the legs of the shoe and the space between the legs of the channel; and wherein the channel is attached to the either the first panel or the second panel of the first barrier or the second barrier, and wherein the shoe is attached to the second panel of the same barrier.
12. The wall system of claim 4 wherein the first panel of either or both the first barrier and the second barrier is slidably attached to the second panel thereof by means for attaching which includes (a) spaced apart strips affixed to the first side of one of said panels, each strip having a T shape cross section portion, and (b) spaced apart grooves in the first side of the other of said two panels, wherein the T shape cross section portion of each strip is slidably captured in one of said grooves; wherein at least one of the panels has on a first lengthwise edge a plurality of pins extending perpendicular to the length of the panel, each pin comprising a shank having a width and a head having a width, wherein the head width is greater than the shank width; and wherein said at least one of the panels has a plurality of slots on the second lengthwise edge, each slot having a width which is both larger than the width of said shank and smaller than the width of said head, each slot further having a central opening portion which is larger than the width of said head.
13. The wall system of claim 4 wherein one or both of the gudgeon and the pintle are formed of two mating lengthwise portions of a respective one of the first piece and the second piece of the gudgeon and pintle, the portions mating along a plane running parallel to the lengthwise axis of the hinge assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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SUMMARY
(26) An object of the invention is to provide a wall system comprised of a plurality of barriers which can be mated with each other to form a partition-wall which is optionally straight or has selected angled portions and which is amenable to different partition heights and lengths. Another object is to provide an improved pre-fabricated wall system which is secure; which can be installed quickly and efficiently with limited or no custom fabrication of components; and, which can be removed and reused. A further object is to provide a multi-piece barrier system which is of pleasing appearance and good fit, which is durable and has structural integrity, and which minimizes migration of dust and the like.
(27) In accord with the invention an embodiment of barrier assembly comprises a multiplicity of barriers, each barrier comprising a lower panel and an upper panel, each panel slidably attached in overlap fashion to the other for adjustable length (i.e., barrier height, when installed). The connectors which permit slidable vertical motion of the panels relative to each other are preferably spaced apart rails on one panel that are engaged with grooves on a mated panel. In accord with the invention, an embodiment of barrier has opposing lengthwise side edges and there is a plurality of pins on one edge of a first barrier which mate with and engage with a plurality of slots on the other lengthwise edge of an adjacent like-barrier.
(28) In further accord with invention embodiments, a hinge assembly connects a first barrier with an adjacent second barrier. Each barrier comprises a lower panel and an overlapping upper panel that is vertically movable relative to the lower panel, to change the height (vertical length) of the barrier. A hinge assembly comprises a female part comprising a gudgeon and a male part comprising a pintle that is shaped to fit within the gudgeon. The female part of the hinge comprises a first piece and a second piece which are slidably attached to each other for relative motion parallel to the length of the barrier. The first piece of the female part has a flange attached to the upper panel of a barrier and the second piece has a flange attached to the lower panel. Correspondingly, the male part of the hinge comprises a first piece and a second piece which are slidably attached to each other for relative motion parallel to the length of the barrier. The first piece of the male part has a flange for attachment to an upper panel of the adjacent second barrier and the second piece has a flange for attachment to the lower panel of the second barrier. The foregoing arrangement permits selective angling of the barriers relative to each other in a first arc range, exemplarily 90 to 175 degrees. The hinge assembly may be alternatively attached, where the assembly is upside down compared to what was just recited. That permits the panels of a barrier to be selectively angled in a direction which is in mirror-angle direction to the first arc range.
(29) In further accord with the invention, a barrier assembly in accord with that just described comprises a filler assembly that is sized to fill a space having a width which is less or greater than the width of an additional standard (width) barrier. In accord with the invention, a filler assembly comprises a frame, or a pair of opposing side frames, and a filler panel. The filler panel which may be in more than one piece, has a length that is nominally equal to the height of the barrier to which it is attached. The filler panel is captured between the one or two frames, as applies. The flange of one frame is attached to the lengthwise edge of a standard barrier. In an example, each frame comprises (a) a shoe having a flange for attachment to the edge of an upper panel of a standard barrier, the shoe having spaced apart legs; and (b) a channel, slidably captured within the legs of the shoe, the channel having a flange for attachment to the edge of a lower panel of a standard barrier. The frame shoe and channel can be adjusted so it has a length that is nominally equal to the length of the barrier to which it is attached.
(30) In further accord with the invention, a clip attaches a ceiling channel to the grids/rails of a drop-down ceiling. The upper panel of a barrier is received in the channel and the multi-part clip grips with clamping action the edges of a ceiling grid piece, and enables the wall to run at a chosen oblique angle to the length of the grid piece.
(31) The foregoing and other objects, features and advantages of the present invention will become more apparent from the following description of preferred embodiments and accompanying drawings.
DESCRIPTION
(32) The present invention represents improvements in factory-manufactured barriers and how they are connected to each other and how they are connected to the features of the space being partitioned. The disclosures of provisional application Ser. No. 62/199,860, filed Jul. 31, 2015 and provisional application Ser. No. 62/207,891, filed Aug. 20, 2015 are hereby incorporated by reference.
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(34) An exemplary barrier 20 will have a lower panel 22 that has a height of about 82 inches; when the upper panel is fully extended the barrier will be about 123 inches high and there will be about 6 inches overlap of the lower panel. The height of a barrier (or one of its component panels) in this description is sometimes also referred to as the (vertical) length of the barrier/panel. Exemplary panels are rectangular and preferably have surfaces which on one side at leastpreferably bothare substantially planar, optionally with texturing or decoration.
(35) Each barrier 20 is comprised of a lower panel 22 and an upper panel 24 that is slidably attached in overlap fashion to the lower part, so the vertical height of the barrier can be adjusted to the ceiling height. Preferably, there will be soft elastomer strip or gasket (not shown) at the top 21 of the movable upper panel, so a good dust seal can be achieved with the ceiling, to prevent migration of dust. Similarly a pair of soft elastomer strips may be installed laterally between the upper panel 24 and lower panel 22 to reduce air leakage and dust intrusion in the joint between barriers that are fastened to each other.
(36) The immediately following description here is about how adjacent barriers are attached to each other laterally, that is, in the widthwise direction at vertical joints. The last part of the description is about hinge, or adjustable angle, vertical joint connections between barriers. Another aspect includes a barrier (called filler barrier below) that is customized to fit the height and width of a non-standard opening. Another aspect comprises a clip, a fitting suited for attaching the top of a barrier to a drop ceiling comprised of suspended horizontal panels.
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(40) The top view of
(41) The flange 40, 40R of each channel has holes 39 for attachment to the edge of a standard barrier or for screw-attachment to a wall. The number 39 designates the axis of a hole in this and other Figures for passage of an attachment screw or the like. Frame 37R preferably has a soft rubber gasket 82 for making a seal with a wall. See
(42) Each channel 38, 38R has respectively two spaced apart legs 42. 44 and 42R, 44R that extend outwardly respectively from flange 40, 40R. Referring to the perspective view of
(43) With reference to
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(45) While a filler barrier preferably has two opposing-side frames, in the generality of the invention there may be a frame along only one edge of the filler, for attachment to the panels of a standard barrier, and the other side of the filler panel 84 may be either not attached to the wall, or attached by a cleat, furring strip, angle iron, or other means. While the use of filler barrier has been described in terms of putting it at the end of a string of barriers, to extend to a wall, in other uses, the filler barrier may be positioned between spaced apart standard barriers. A filler barrier of the present invention may be used with other wall systems than the two panel barrier which is described here.
(46) As mentioned, the top end of an upper panel of a standard barrier is often pressed against the ceiling, and the resultant frictional force at the floor and ceiling keeps the barrier in place. Perhaps less-desirable from the standpoint of labor and debris, a channel or furring strip may be attached to the ceiling to receive the upper end of a standard panel. A drop ceiling presents a unique problem because effective upward force cannot be applied to the drop ceiling.
(47) Referring mostly to
(48) Clamp 56 has at its upper edge a grip 58, shaped for gripping a second lengthwise edge of grid 52. Thus when nut 57B is tightened, the grip portions of the clamp and of the support capture the opposing edges of the grid. When the screw is loosed, the clip can be removed from the grid. Preferably, the dimensions of the support and base where they are attached by vertical screw 57 are such that the body may be rotated in the horizontal plane relative to the support and clamp when the screw is loosened, to enable clamping of the grip portions of a clip to a grid which runs at an other-than-90 degree angle to the length of wall comprised of barriers.
(49) A ceiling channel 30 may be attached to a multiplicity of grids that are spaced apart as shown in
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(51) In the following discussion, for purpose of illustrating the functional connection between the mated barriers that hinge assemblies of the invention provide, it may sometimes be said that one barrier may be rotated or pivoted, or are angularly movable, relative to another barrier. However, the hinge assemblies described herein are not intended to provide for continual angular movement of one barrier relative to another during use. Once the interconnected barriers are adjusted for desired selected angles they will be static, absent strange circumstances.
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(55) Referring to
(56) Consistent with the Figures just discussed, an exemplary hinge assembly 100, along with panels, is shown in the perspective view of
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(58) Correspondingly,
(59) As will be appreciated by study of
(60) Those half engagements nonetheless, in cooperation with the engagement along the length of the hinge assembly where there are full-shape pintle and full-shape gudgeon, keeps the two panels of hinge-joined barriers engaged with each other, and also seals the space between the panels 24 and 24A, and between panels 22 and 22A, against passage of airborne particulate, etc.
(61) The arrow in
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(63) It will be appreciated that the same hinge assembly 100 may be used to connect two barriers so they can range in exemplary angle A that is between about 90 to about 175 degrees as just described. Alternatively, suppose hinge assembly 100 is turned upside down from the way it is pictured in the foregoing
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(65) The invention, with explicit and implicit variations and advantages, has been described and illustrated with respect to several embodiments. Those embodiments should be considered illustrative and not restrictive. Any use of words such as preferred and variations suggest a feature or combination which is desirable but which is not necessarily mandatory. Thus embodiments lacking any such preferred feature or combination may be within the scope of the claims which follow. Persons skilled in the art may make various changes in form and detail of the invention embodiments which are described, without departing from the spirit and scope of the claimed invention.