Bar sleeve
10041252 ยท 2018-08-07
Inventors
Cpc classification
E04C5/125
FIXED CONSTRUCTIONS
E04C5/168
FIXED CONSTRUCTIONS
International classification
Abstract
A sleeve lock locks concrete reinforcing steel bars within rigid support structure retainers for stabilizing the reinforcing bars in place, while allowing the bars to spin freely within sleeves or holes within the retainers. The sleeve locks are stable couplings holding concrete reinforcing bars in position while allowing the bars to spin within the couplings. This reduces the need for tightening locks or fasteners at elevated heights of vertically positioned concrete reinforcing steel bars.
Claims
1. A method of constructing and mounting a pre-fabricated reinforcement retainer assembly of retainers for stabilizing concrete reinforcement bars in place at a construction site, comprising the steps of: positioning a plurality of spaced, horizontally arranged concrete reinforcing bars, said reinforcing bars having an external threading pattern over at least a portion of their length; providing a plurality of spaced rigid support structure retainers for axially aligning said reinforcing bars; said retainers each having a plurality of axially extending holes; providing at least one retaining sleeve to said spaced rigid support structure retainer for insertion of a respective concrete reinforcing steel bar therein; mounting at least one sleeve lock onto a respective concrete reinforcing bar to engage and lock said at least one retaining sleeve in place on said respective reinforcing bar, while said at least one concrete respective reinforcing bar is horizontally arranged; lifting said reinforcement retainer assembly into place thereby avoiding use of workers to climb up said reinforcement retainer assembly for tightening nuts used for holding an upper retainer against said reinforcement cage.
2. The method of claim 1 wherein said spaced rigid support structure retainers comprise three dimensional cage frames having integral spaced apart open cage frame sleeves for insertion of each respective concrete reinforcing bar therein.
3. The method of claim 2 wherein said at least one retaining sleeve of said spaced rigid support structure retainer is said integral spaced apart open cage frame sleeve.
4. The method of claim 2 wherein said at least one retaining sleeve of said spaced rigid support structure retainer comprises a separate mountable sleeve.
5. The method of claim 2 in which each said at least one retaining sleeve is at least partially threaded on an outside surface thereof, and each said sleeve lock is a threadable member having a first set of threads for engaging threads on said reinforcement bar and a second set of threads for engaging threads on said at least one retaining sleeve for locking said at least one retaining sleeve in place.
6. The method of claim 1 wherein said spaced rigid support structure retainers comprise flat templates having spaced apart holes for insertion of each respective concrete reinforcing bar therein.
7. The method of claim 6 wherein said retaining sleeve of said spaced rigid support structure retainer comprises a separate mountable sleeve.
8. The method of claim 6 wherein said mountable at least one retaining sleeve is one mountable smooth bore sleeve, welded to at least one side of said flat template retainer.
9. The method of claim 6 wherein said separate mountable sleeve comprises a pair of mountable smooth bore sleeves, each welded to both sides of said flat template retainer.
10. The method of claim 1 in which said sleeve lock is comprised of a single piece.
11. The method of claim 1 in which said sleeve lock is comprised of separate pieces joined together.
12. The method of claim 1 in which said sleeve lock is welded to a respective cage sleeve.
13. The method of claim 1 in which each said at least one retaining sleeve has a smooth inner surface and at least one set of outer threads adjacent an end thereof, said sleeve lock further comprising at least one internally threaded compression ring threaded on the respective reinforcement bar under an end of said sleeve lock, and upon an end of said retaining sleeve, and said sleeve lock has inner threads engageable with said outer threads of said at least one retaining sleeve to lock said retaining sleeve in place adjacent to, and spaced apart from, said threaded reinforcement bar.
14. The method of claim 1 in which each said at least one retaining sleeve has a smooth inner bore, a makeup collar threaded onto said reinforcement bar within said at least one retaining sleeve, a bushing between said makeup collar and an inner surface of said at least one retaining sleeve, and at least one fastener extending through said at least one retaining sleeve to lock said makeup collar, bushing and at least one retaining sleeve in place, said makeup collar and respective at least one retaining sleeve with a smooth bore being of a size and shape to allow said threaded makeup collar to travel freely with said smooth bore.
15. The method of claim 14 in which said makeup collar has a rotatable sleeve lock attached at one end thereto.
16. The method of claim 1 in which each said at least one retaining sleeve has a smooth inner bore, a bushing is inserted between said reinforcement bar and an inner surface of said cage sleeve, and lock collars are threaded onto said reinforcement bar against opposite ends of said cage sleeve.
17. The method of claim 1 in which a makeup sleeve is threaded onto said reinforcement bar to engage said at least one retaining sleeve, and a fastener is mounted on said at least one retaining sleeve to lock said at least one retaining sleeve and makeup sleeve in place.
18. The method of claim 17 in which said makeup sleeve extends into said cage sleeve.
19. The method of claim 17 in which said makeup sleeve overlaps said cage sleeve.
20. The method of claim 1 wherein said mounted sleeve lock is a nut welded to at least one end of said rigid support structure retainer.
21. The method of claim 1 wherein the orientation of the lifting is upwardly.
22. The method of claim 1 wherein the orientation of the upward lifting is substantially vertical.
23. The method of claim 1 wherein at least one of said spaced rigid support structure retainers comprises a three dimensional cage frame having integral spaced apart open cage frame sleeves for insertion of each respective concrete reinforcing bar therein and wherein at least one of said spaced rigid support structure retainers comprises a flat template having spaced apart holes for insertion of each respective concrete reinforcing bar therein.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention can best be understood in connection with the accompanying drawings. It is noted that the invention is not limited to the precise embodiments shown in drawings, in which:
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DRAWINGSREFERENCE NUMERALS
(42) For illustrative purposes only, a preferred mode for carrying out the invention is described herein, wherein the following reference numerals are non-limiting examples. 1. Longitudinal Reinforcing Bar 2. Prefabricated Reinforcing Cage 3. Cage Frame Plate 4. Template 5. Sleeve 7. Sleeve Lock 8. Internally Threaded Makeup Collar 9. Major Threading in the Sleeve Lock 10. Major Threading in the Internally Threaded Makeup Collar 11. Minor Threading in the Sleeve Lock 13. Minor Threading on the Sleeve 15. Welds 17. Assembly Jig 19. Cage Frame 21. Lock Nuts 23. Lock Collar 24. Internal Threading in Lock Collar 25. Externally Threaded Ring 27. Internally Threaded Compression Ring 29. Hole 31. Fasteners 35. Internal Makeup Spacer Sleeve 38. Non-Cylindrical Sleeve 40. Deflection 42. Connection Lacking Rotational and Axial Restraint 44. Connection Providing Rotational and Axial Restraint 46. Internally Threaded Collar or Nut 47. Top Cage Frame 48. Top Template 49. Bottom Cage Frame 50. Bottom Template 51. External Loading
DETAILED DESCRIPTION OF THE INVENTION
(43) The subject of the present invention will now be described, with reference to the accompanying drawings shown in
(44) Referring to
(45) The length, pitch, depth, angle, etc. of the minor threading on the sleeve (13) is determined by design calculation to be sufficient to transmit the calculated forces as well as provide the desired rigidity. The minor external threading on the sleeve (13) is to be compatible with the minor internal threading in the sleeve lock (7), described below, to permit the sleeve lock (7) to be rotated onto the sleeve (5).
(46) A sleeve lock (7) is preferably comprised of an axially extending hollow substantially cylindrical shape preferably made of steel. The outer surface of the sleeve lock (7) may be provided with a flat or segmented profile, similar to a hex nut, over at least some portion of its surface to facilitate rotating or spinning the sleeve lock (7) over the bar (1) using common tools such as wrenches and sockets. The sleeve lock (7) is provided with threading (11) around the inner circumference at the end that will be threaded onto the minor threading on the sleeve (13). This threading will hence forth be referred to as the minor threading in the sleeve lock (11), to distinguish from other threading referenced in this application. Those skilled in the art will be familiar with the common process of making, or cutting, threads into the inner circumferential al surface of a hollow object, such as for example couplings for piping and threaded rods.
(47) The minor threading in the sleeve lock (11) is complimentary to the minor threading on the sleeve (13) to permit the sleeve lock (7) to be rotated onto the sleeve (5). The length, pitch, depth, angle, etc. of the minor threading in the sleeve lock (11) is similarly determined by design calculation to be sufficient to transmit the calculated forces as well as provide the desired rigidity.
(48) The sleeve lock (7) is additionally provided with threading (9) around the inner circumference of the sleeve lock (7) away from the minor threading in the sleeve lock (11). This threading will hence forth be referred to as the major threading in the sleeve lock (9). The length, pitch, depth, angle, etc. of the major threading in the lock sleeve (9) is similarly determined by design to be sufficient enough to transmit the calculated forces as well as provide the desired rigidity. The major threading in the sleeve lock (9) is complimentary to the external threading pattern of the longitudinal reinforcing bars (1). Those skilled in the art will be familiar with such threading used with so-called threaded bar systems supplied by companies such as Dywidag Systems International, Skyline Steel, Williams Form Engineering and SAS Stressteel, to name a few.
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(50) In keeping with the objects of the present invention, and others which may become apparent, the cage frame of Bongiorno '287 is adapted to utilize at least one sleeve (5) with a sleeve lock (7) of the present invention, said sleeves (5) being attached to the cage frame of Bongiorno '287 in the same manner as the smooth bore sleeves of Bongiorno '287, as described therein.
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(54) The length, pitch, depth, angle, etc. of the threading on the externally threaded ring (25) is determined by design calculation to be sufficient to transmit the calculated forces as well as provide the desired rigidity. Threading on the externally threaded ring (25) is to be compatible with the minor internal threading in the lock collar (23), described below, to permit the lock collar (23) to be rotated onto the externally threaded ring (25) freely but snugly.
(55) A lock collar (23), is preferably comprised of an axially extending hollow substantially cylindrical shape preferably made of steel. The lock collar (23) is provided internal threading (24) around the inner circumference at the end that will be threaded onto the externally threaded ring (25) of the sleeve (5). Those skilled in the art will be familiar with the common process of making, or cutting, threads into the inner circumfereral surface of a hollow object, such as for example couplings for piping and threaded rods. The lock collar (23) is provided with and annular space around the end opposite the end that will be threaded onto the externally threaded ring (25) of the sleeve (5). This annular space is preferably a circular hole through the end of the lock collar (23) and is sized to permit free movement of the reinforcing bar through the lock collar (23).
(56) An internally threaded compression ring (27) is preferably comprised of an axially extending hollow substantially cylindrical shape preferably made of steel. The internally threaded compression ring (27) is provided with threading around the inner circumference that is complimentary to the thread pattern of the reinforcing bar. The dimensions of the internally threaded compression ring (27), lock collar (23) and externally threaded ring (25) and sleeve (5) are sized as to allow the internally threaded compression ring (27) to spin freely along the bar and come to bear against the sleeve (5), and for the lock collar (23) spin freely along the bar and pass over the compression ring (27) to be able to be threaded freely onto the externally threaded ring (25), while having the inner end of the lock collar (23) bear against the complimentary end of the compression ring (27). Thus, the lock collar (23) can be tightened, or torqued, against the externally threaded ring (25) through compressive bearing against the compression ring (27). The compression ring (27), in turn bears against the end of the sleeve (5). The thus connected parts, shown in
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(63) Possible Modifications and Variations
(64) The foregoing description of one or more embodiments of the present invention has been presented for the purposes of illustration and description. While the foregoing detailed description of the invention enables one of ordinary skill to make and use the invention, those skilled in the art will understand and appreciate the existence of variations, modifications, combinations and equivalents of the specific embodiments and methods presented. It is understood that changes in the specific embodiments and methods shown and described may be made within the scope of the description without departing from the spirit of the invention. For example, the sleeve locks, internally threaded lock collars and compression nuts can be of any shape. As another example, the sleeve locks, internally threaded lock collars and compression nuts can be provided on both ends of the sleeves. As yet another example, the minor threads on the sleeve can be provided on the inside face of the sleeve and the corresponding minor threads of the lock sleeve can be made on the exterior face. Alternative methods of fastening using, for example, screws, bolts, welds, adhesives, etc. may be used. Additionally, the various components of the present invention can be comprised of alternative suitable materials that those generally described.