METHODS OF MANUFACTURE OF CONTAINERS, PRE-CONTAINERS, BLANKS FOR CONTAINERS AND CONTAINERS FOR RETAINING FLUIDS
20180215519 ยท 2018-08-02
Inventors
Cpc classification
B31B50/26
PERFORMING OPERATIONS; TRANSPORTING
B31B50/81
PERFORMING OPERATIONS; TRANSPORTING
B65D75/5877
PERFORMING OPERATIONS; TRANSPORTING
B65D75/5883
PERFORMING OPERATIONS; TRANSPORTING
A61J1/18
HUMAN NECESSITIES
A61J1/05
HUMAN NECESSITIES
B31B50/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D75/00
PERFORMING OPERATIONS; TRANSPORTING
B65D75/58
PERFORMING OPERATIONS; TRANSPORTING
A61G9/00
HUMAN NECESSITIES
B31B50/00
PERFORMING OPERATIONS; TRANSPORTING
B31B50/26
PERFORMING OPERATIONS; TRANSPORTING
B31B50/81
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of producing a container for retaining fluid, the method comprises the steps of: providing a blank which, when assembled, forms a container; folding the blank along one or more fold lines across the blank's width to form a substantially rectangular side wall such that first and second ends of the substantially rectangular side wall are brought into close proximity; sealing the first and second ends of the substantially rectangular side wall to one another; deforming one or more deformable portions which span across the one or more fold lines such that the deformable portions are disposed inwardly in order to force the remainder of the side wall outwards to create an opening within the blank; and sealing a base around the circumference of a first edge of the side wall.
Claims
1. A method of producing a container for retaining fluid, the container having an hour glass shape, the method comprising the steps of: providing a blank which, when assembled, forms a container; folding the blank along one or more fold lines across the blank's width to form a generally rectangular or trapezoidal side wall such that first and second opposed long sides of the generally rectangular or trapezoidal side wall are brought into close proximity; sealing the first and second long sides of the generally rectangular or trapezoidal side wall to one another; deforming one or more deformable portions which span across the one or more fold lines such that the deformable portions are disposed inwardly in order to force the remainder of the side wall outwards to create an opening within the blank; and sealing a base around the circumference of a first short end of the side wall.
2. (canceled)
3. A method according to claim 1, wherein the step of folding the blank along one or more fold lines across the blank's width forms a trapezoidal side wall, and wherein at least one edge of the side wall is curved.
4.-9. (canceled)
10. A method according to claim 1, comprising the further step of providing a label on an outer surface of the blank.
11. A method according to claim 10, wherein the method further comprises the step of providing a passage between the cavity of the assembled container and the label.
12. A method according to claim 1, wherein the first and second edges of the side wall are substantially opposite from one another.
13. A pre-container, expandable from a flat, folded configuration to an, in use, container for fluids, the pre-container comprising a first portion comprising a first side wall having at least two short ends and two long edges and an additional side wall, the additional side wall having at least two additional side walls ends and two additional side wall edges and hingedly attached along one of the edges to an edge of the first side wall, and sealingly secured along the second edge to the second edge of the first side wall to form a continuous ring; the pre-container comprising a base portion which is sealingly fixed to a short end of each side wall; and wherein the pre-container further comprises a number of deformable regions which span across adjacent wall and side walls, such that when pressure is applied to the deformable regions the pre-container is formable into a container having an hour glass shape.
14. A pre-container according to claim 13, wherein the pre-container comprises more than one additional side wall, the or each additional side wall being joined along one edge to an additional side wall or the first side wall, such that each side wall is attached to, at most, two other side walls, and where at least two adjacent side walls of the pre-container being non-hingedly secured together.
15. (canceled)
16. A pre-container according to claim 13, wherein the base portion is fixed to an end of the or each side wall by an adhesive.
17. A blank for a container for retaining fluid, the blank comprising a first portion comprising a first side wall having at least two short ends and two long edges and at least one additional side wall extending from an edge of the first side wall, each additional side wall having at least two additional side wall short ends and two additional side wall long edges; the blank comprising a second portion comprising a base which is fixable to a short end of the or each side wall; wherein the joins between the side walls comprise a hinged folds; and wherein the blank further comprises a number of deformable regions which span at least partially across the joins between each side wall, the blank being able to form an assembled container having an hour glass shape when the edges of side walls which are not joined to another side wall edge are brought into close proximity with one another, the base is fixed to a short side of each side wall, and the deformable regions are disposed inwardly, such that a cavity is formed within the assembled container.
18. A blank for a container for retaining fluid, the blank comprising a first side wall having at least two short ends and two long edges and at least one additional side wall extending from an edge of the first side wall, each additional side wall having at least two additional side wall short ends and two additional side wall long edges; and a base which extends from a short end of one of said side walls; wherein the joins between each of the side walls and base comprise a hinged fold; and wherein the blank further comprises a number of deformable regions which span at least partially across the joins between each side wall, the blank being able to form an assembled container having an hour glass shape when the edges of side walls which are not joined to another side wall edge are brought into close proximity with one another, when the base is folded and brought into close proximity with each side wall, and the deformable regions are disposed inwardly, such that a cavity is formed within the assembled container.
19. A blank according to claim 17, wherein said blank further comprises a lid which extends from an end of one of said side walls.
20. A blank according to claim 17, wherein, when the blank is assembled, the lid and base are positioned at opposite ends of the first side wall.
21. A blank according to claim 17, wherein the side walls are substantially rectangular in shape.
22. A blank according to claim 17, wherein the side walls are substantially trapezoidal.
23.-25. (canceled)
26. A container for retaining fluid, the container having an hour glass shape comprising two or more side walls, each side wall having at least two short ends and two long edges, the side walls being joined to one another along each of their edges to form a continuous ring; the container further comprising a base which is fixed to a short end of each side wall around the circumference of the continuous ring; and whereby an opening is located between the ends of each side wall not fixed to the base; wherein the container further comprises a number of deformable regions which span at least partially across the joins between the long edges of each side wall; wherein the deformable regions are configured to be pushed inwardly towards the centre of the formed passage in order to form a cavity.
27. (canceled)
28. A container according to claim 26, wherein the lid is only partially fixed around the circumference of the continuous ring at an end of the container not fixed to the base, such than an opening is retained where the lid is not fixed.
29. A container according to claim 26, wherein the lid comprises an absorbent material, such as gauze.
30. A container according to claim 26, wherein the container further comprises one or more stands which are located at least partially along the joins between each side wall.
31. A container according to claim 30, wherein a stand is located along a portion of each join between side walls adjacent the base end of the container, and an additional stand is located along a portion of a join between side walls adjacent the lid end of the container.
32. A container according to claim 26, wherein the container further comprises a bottle top which is positioned in said opening between the ends of each side wall not fixed to the base.
33.-36. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] In the drawings:
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074] The illustrated embodiments of the invention are currently the best ways known to the Applicant of realising the invention. But they are not the only ones: the skilled addressee of this specification may well be able to devise others without the need for inventive thought within the Summary of the Invention outlined above.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0075]
[0076] The blank 10 further comprises a second portion 27 comprising a base 28. The base 28 is fixable to a short end 14, 20, 22 of each side wall, 12, 17 and 18. The blank 10 further comprises a number of deformable regions, such as 29 and 30. Preferably the deformable regions 29 and 30 span at least partially across the hinged folds 15/24 and 16/25 between each side wall, 12, 17 and 18.
[0077] In use, the blank 10 is able to be formed into an assembled container (see
[0078] The base 28 preferably comprises a number of fold lines, such as 31 and 32, so that a lip of the base 28, such as 33, can be folded and fixed to a surface of each side wall 12, 17 and 18.
[0079] In a preferred embodiment, shown by
[0080] A number of further fold lines are provided, such as fold line 36, to create a number of stands adjacent the base and lid of the container. The stands improve the stability of the container once it is formed, and provide a point from which a user can hold the container during use.
[0081] In a preferred embodiment long sides 23 and 26 of side walls 17 and 18 are joined together with the use of an adhesive. The base 28 is also preferably fixed to side walls 12, 17, 18 with an adhesive.
[0082] The invention may be used for any type of container, including bottles, bowls, measuring jugs. It is envisaged that the invention has particular application as urinals for both males and females, particularly in a hospital setting.
[0083] The blank preferably comprises paperboard, carton board or Bagasse. The blanks can be internally or externally sized to provide the correct level of fluid resistance.
[0084]
[0085] When the blank is formed, it can be switched from a flat to an open configuration by either pressing the deformable regions 129 inwards (to force the remaining regions of the side walls 112 outwards) to open the container, or by pressing down on the side walls 112 such that the deformable regions 129 are forced outwardly and the container 100 is forced flat.
[0086] Prior to use, the container 100 may be in its unassembled, blank configuration or may be assembled but in a flat configuration where the deformable regions, such as 129, have not been disposed inwardly. Either of these configurations allows the blank/container to be transported and stored in a minimal amount of space, thereby allowing a large quantity of blanks/containers to be transported and stored at the same time. When the container 100 is required, the deformable regions 129 are disposed inwardly to force outwards the remaining regions of the side walls, such as 112, to form a cavity within the container 100.
[0087] In a preferred embodiment, a lid 150 is provided which is fixed at least partially to a short end 113 of each side wall 112 opposite the end to which the base 128 is fixed. Even more preferably, the lid 150 is only partially fixed around the circumference of the passage formed by the side walls 112 such than an opening 139 is retained where the lid is not fixed. The lid 150 is preferably configured to receive a piece of absorbent material 140. The absorbent material preferably comprises gauze which is readily available in a hospital. The absorbent material 140 may be pre-formed to fit accurately on top of the lid 150, or a standard piece of gauze can be cut and/or folded and placed against the lid 150.
[0088] The container preferably further comprises a number of stands, such as 141, 142 and 143. The stands 141, 142 143 are located at least partially along the joins between each side wall 112. Even more preferably, stands 142, 143 are located along a portion of each join between side walls 112 adjacent the base end of the container 100 and a stand 141 is located along a portion of a join between side walls 112 adjacent the lid end of the container 100. The stands 141, 142, 143 provide the container 100 with improved stability when it is placed on a surface. They also provide a user with points from which to hold the container 100 during and after use. This may be particularly useful once the container 100 has been filled so that the container 100 is not gripped around its mid portion, which might force the contained fluid from the container 100.
[0089] In a further preferred embodiment, the container 100 is an hourglass shape. This shape provides the container 100 with increased stability when it is placed on a surface, particularly in conjunction with stands 142 and 143. It also provides a user with an intuitive region in which to hold the container 100 during use.
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100]
[0101] In this embodiment, the base 1328 of the blank 1300 comprises three fold lines which extend across the width of the blank, thereby allowing the base 1328 to fold when the blank 1300 is assembled into a pre-container and stored in a flat configuration. The folding of the base, inwards towards the volume created by the blank 1300 reduces the size of the blank 1300 when it is stored pre-assembly.
[0102] In use, when the blank 1300 is assembled into a container, the fold which runs along the centre of the base allows the base to take a flat configuration to provide a container with improved stability. In a preferred embodiment, the base has a substantially rectangular shape to further improve stability.
[0103] Due to the shape of the blank 1300, the container which is assembled from the blank is tapered from the base 1328 inwards towards the short ends 1313, 1314 of the two side walls.
[0104] The blank further comprises one or more openings, such as 1340, to allow a user to fill the volume of the blank in use. In one embodiment, the blank comprises two openings, at different positions on the blank, for use by a male or female. The opening configured for use by a male is preferably positioned at a greater height than the opening configured for use by a female, due to the typically larger bladders of males. In this embodiment, the opening designed for a male may be smaller and the opening designed for a female may be larger to accommodate the increased difficulty for women to use a urinal.
[0105] In the embodiment of
[0106] In an alternative embodiment, a single opening is provided for use by males and females. In this embodiment, the height of the opening is preferably approximately 60 mm from the base of the assembled container and has a width between 80 and 95 mm when the container is in its assembled form.
[0107] The or each opening may be closed when the blank is in the blank or pre-container forms, and open when assembled into the container. In either embodiment, the openings may initially be provided with a covering which is integrally formed with the rest of the blank 1300 and which has a perforated border. A user may thus push either or both of the perforated coverings into the container prior to use.
[0108] In one embodiment, the or each opening comprises a tongue which is preferably folded down prior to use. The tongue provides at least part of the perimeter of the or each opening with a soft edge to minimise the risk of discomfort or injury during use.
[0109] The blank also further comprises one or more additional holes 1320 which are located towards one of the short edges of a side wall. The additional holes provide a means for the container to be carried and held in use. The tapered configuration of the assembled container allows the container to be straightforwardly and intuitively pinched and held.
[0110] In one embodiment, the blank of
[0111] The pre-container and assembled container of the blank of
[0112] This embodiment, or any other embodiment may share any number of the features of the alternative embodiments described.
[0113] Each of the blanks may be formed of a waterproof card, pulp, Bagasse, or a mixture thereof, and preferably the blanks are formed of a single piece of material.