QUICK CONNECT TERMINAL CONNECTOR
20180219306 ยท 2018-08-02
Assignee
Inventors
- Tomonari Kaneko (Ebina, JP)
- Shigeru Akiyama (Machida, JP)
- Toshiya Oda (Yokohama, JP)
- Hiroki KOBAYASHI (Yamato, JP)
Cpc classification
H01R12/515
ELECTRICITY
H01R4/483
ELECTRICITY
International classification
Abstract
A quick connect terminal connector is provided which includes first and second terminals and a casing. The first terminal and the second terminal are mutually and electrically separated. The casing covers at least part of the first terminal and the second terminal. The first terminal and the second terminal respectively include an attachment part, a resilient connection part and a contact part. The attachment part is attached to the casing. The resilient connection part extends in the insertion direction of the wire from the attachment part. The contact part is located at the tip of the resilient connection part capable of contacting a conductive wire of a wire inserted between the first terminal and the second terminal.
Claims
1. A quick connect terminal connector enabling a connection to a wire, comprising: a first terminal and a second terminal electrically separated from each other; and an integrally formed casing that covers at least part of the first and second terminals, wherein the first and second terminals respectively comprise an attachment part, a resilient connection part and a contact part, the attachment part is attached to the casing, the resilient connection part extends in an insertion direction of the wire from the attachment part, and the contact part is located at a tip of the resilient connection part enabling contact with a conductive wire of the wire that is inserted between the first and second terminals.
2. The quick connect terminal connector according to claim 1, wherein the attachment parts respectively include a securing part that is locked onto the casing to be secured.
3. The quick connect terminal connector according to claim 2, wherein the first and second terminals are located closer to a front, from the contact part, in the insertion direction of the wire, and respectively include a front securing part that is locked onto the casing so as to be secured.
4. The quick connect terminal connector according to claim 1, wherein the contact part of the first terminal and the contact part of the second terminal are separated from each other in the initial state prior to the insertion of the wire.
5. The quick connect terminal connector according to claim 4, wherein the contact part of the first terminal and the contact part of the second terminal are separated from each other by an interval smaller than a diameter of the conductive wire of the wire in a direction orthogonal to the insertion direction of the wire.
6. The quick connect terminal connector according to claim 4, wherein the contact part of the first terminal and the contact part of the second terminal are at different locations with respect to the insertion direction of the wire.
7. The quick connect terminal connector according to claim 4, wherein the first and second terminals are in a linearly symmetrical form having a virtual straight line as a symmetric axis extending in the insertion direction of the wire, and are arranged on both the right and left sides of the virtual straight line.
8. The quick connect terminal connector according to claim 1, wherein the contact part of the first terminal and the contact part of the second terminal clamp a conductive wire of the wire from both sides when the wire is inserted, thereby causing the first and second terminals to become mutually conductive to each other.
9. The quick connect terminal connector according to claim 1, wherein the first and second terminals respectively include a connection part that is connected to a connection pattern of a substrate, and the connection pattern is connected to a detection circuit that detects the establishment of conductivity between the first and second terminals.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0046] Embodiments will be described in detail below with reference to the drawings.
[0047]
[0048] The present embodiment is an example of the principle of the present disclosure, and specific embodiments are illustrated in the drawings and are described in detail in the specification with the understanding there is no intention of limiting the configuration described herein as an example.
[0049] The present disclosure is not limited to the present embodiments described below, and various modifications based on the gist of the present disclosure are possible and are not excluded from the scope of patent claims based on the present disclosure.
[0050] Expressions indicating directions such as upper, lower, left, right, front, rear, etc. in the present embodiment are used to describe the structure as well as the movement of various elements stated as examples and are relative expressions rather than absolute. These expressions are appropriate when each element is in a location illustrated in the drawings, but are expected to be changed accordingly when the description of the location of the element changes.
[0051] In the figures, 1 is a connector that is the quick connect terminal connector of the present embodiment mounted on the surface of a substrate 91, into which a wire 150 is to be inserted. It should be noted that, as illustrated in
[0052] It should be noted that occasionally the insertion direction (positive direction of the X-axis) of the wire 150 is described as the front, while the pulling direction (negative direction of the X-axis) is described as the rear.
[0053] As illustrated in the drawings, the connector 1 is provided with a first terminal 50A and a second terminal 50B, which are a pair of terminals molded by the pressing of a plate material composed of a conductive material such as metal, and a casing 11 composed of an insulating material such as synthetic resin, etc. and integrally molded substantially covering the entire surroundings of the first terminal 50A and the second terminal 50B. Moreover, the first terminal 50A and the second terminal 50B are electrically and physically connected by a connecting means such as soldering, etc., to a first front connection pattern 95A, a second front connection pattern 95B, a first rear connection pattern 96A, and a second rear connection pattern 96B which are connection patterns formed on the surface of the substrate 91.
[0054] As illustrated in
[0055] Further, the first front connection pattern 95A and the second front connection pattern 95B are formed away from each other, the first rear connection pattern 96A and the second rear connection pattern 96B are formed away from each other, and the first terminal 50A and the second terminal 50B are mutually separated in the initial state prior to the insertion of the wire 150.
[0056] It should be noted that when the first front connection pattern 95A and the second front connection pattern 95B are described as a whole, when the first rear connection pattern 96A and the second rear connection pattern 96B are described as a whole, when the first terminal 50A and the second terminal 50B are described as a whole, and when each part of the first terminal 50A and each part of the second terminal 50B are described as a whole, the words first and second, along with the symbols A and B are omitted in the descriptions.
[0057] The terminal 50 is provided with a base part 51 in a long and narrow plate form extending in the front/rear direction (X-axis direction) parallel to the surface of the substrate 91, a front connection part 52 in a long and narrow plate form extending to the front from the front end of the base part 51, and a rear connection part 53 in a long and narrow plate form extending in the rear direction from the rear end of the base part 51. The front connection part 52 and the rear connection part 53 are respectively connected to a front connection pattern 95 and a rear connection pattern 96 formed on the surface of the substrate 91 by a connecting means such as soldering, or the like. It should be noted that the base part 51 is preferably located slightly higher (in the positive direction of the Z-axis) from the front connection part 52 and the rear connection part 53 away from the surface of the substrate 91.
[0058] Moreover, the terminal 50 includes a front engaging part 58 as a front securing part vertically extending upward from the outer rim of the base part 51 in the front end proximity of the base part 51, a vertically elongated section 54 as an attachment part vertically extending upward from the outer rim of the base part 51 in the rear end proximity of the base part 51, and a resilient connection part 59 in a leaf spring form extending from the front end of the vertically elongated section 54 to the front (insertion direction of the wire 150). The resilient connection part 59 includes a front elongated section 55 extending from the front end of the vertically elongated section 54 toward the front, an intermediate elongated section 56 extending from the front end of the front elongated section 55 toward the front, and a contacting piece 57 extending from the front end of the intermediate elongated section 56 toward the front. The tip of the contacting piece 57, in other words, a contact part 571 of the tip of the resilient connection part 59 is a portion that can be contacted with the conductive wire 151 of the wire 150.
[0059] As illustrated in
[0060] Furthermore, the terminal 50 includes a horizontally elongated section 541 extending inward from the upper end of the vertically elongated section 54, along with a connection release part 561 extending inward in a curve from the upper end of the intermediate elongated section 56. When viewed from the front and the rear directions, the connection release part 561 is warped as if forming an upwardly projecting arc. As illustrated in
[0061] The casing 11 has an open bottom face and is a box like member having a cavity therein. Moreover, the casing 11 has a pair of side face parts 12s defining the right and left of the cavity, a front face part 12f defining the front side, a rear face part 12r defining the rear side, and a top face part 13 defining the top thereof. At the top face part 13, a clamp release lever 16 is formed as a single unit, with a terminal exposure hole 14 formed in order to form a clamp release lever 16. Furthermore, a groove shaped lever stopper 15 is formed at least at part of a portion corresponding to the terminal exposure hole 14 at the upper end of the side face part 12s in order to prevent the free end of the clamp release lever 16 from excessively entering into the terminal exposure hole 14 when the free end (rear end) of the clamp release lever 16 is pressed down by the finger of an operator or a tool as a result of having been caught. Furthermore, an insertion hole 21 allowing the wire 150 to be inserted into the cavity inside the casing 11 is formed in the rear face part 12r.
[0062] As illustrated in
[0063] Furthermore, a through hole 26 is formed in the top face part 13 to insert the wire 150 that has been inserted from the insertion hole 21. The wire 150 inserted from the insertion hole 21 moves forward via the through hole 26 and into the casing 11.
[0064] As illustrated in
[0065] In the present embodiment, the first front connection pattern 95A and the second front connection pattern 95B, which are connection patterns formed on the surface of the substrate 91, are presumed to have been connected to a detection circuit not illustrated. Subsequently, when the wire 150 is inserted into the connector 1, causing the first contacting piece 57A and the second contacting piece 57B on the right and left to come into contact with the conductive wire 151, the first terminal 50A and the second terminal 50B become mutually conductive to each other. As a result, the detection circuit detects the establishment of conductivity between the first front connection pattern 95A and the second front connection pattern 95B, detecting that the wire 150 has been inserted into the connector 1 and the conductive wire 151 has come into contact with the terminal 50.
[0066] Next, the operation of inserting the wire 150 into the connector 1 in the aforementioned configuration to establish a connection will be described.
[0067] First, from the rear side of the connector 1 mounted on the surface of the substrate 91, an operator inserts the tip of the wire 150, at which the conductive wire 151 is exposed, into the insertion hole 21 that has been formed in the rear face part 12r of the casing 11. Subsequently, as the operator moves the wire 150 forward, the tip of the wire 150 moves through the through hole 26, thereby causing the wire 150 to enter the casing 11. Thereafter, the conductive wire 151 passes underneath the horizontally elongated section 541 and through a space between the vertically elongated sections 54 on the right and left, entering between the first resilient connection part 59A and the second resilient connection part 59B on the right and left.
[0068] Then, when the operator moves the wire 150 further forward, the tip of the wire 150 enters between the first contacting piece 57A and the second contacting piece 57B on the right and left, passes between the first contact part 571A and the second contact part 571B on the right and left while pushing to open the interval between the first contacting piece 57A and the second contacting piece 57B, and finally reaches the location illustrated in
[0069] While in this state, due to the spring force invoked by the front elongated section 55 and the contacting piece 57 resiliently deformed by the wire 150, the contacting piece 57, more specifically, the contact part 571 of the tip thereof is caused to be pressed onto the conductive wire 151 from both the right and left sides while clamping the conductive wire 151, assuredly maintaining the contact of the conductive wire 151 and the terminal 50. Furthermore, because the first terminal 50A and the second terminal 50B on the right and left are conductive to each other via the conductive wire 151, the detection circuit connected to the first front connection pattern 95A and the second front connection pattern 95B detects that the wire 150 has been inserted into the connector 1 and the conductive wire 151 has come into contact with the terminal 50.
[0070] Next, the operation of releasing the connection between the connector 1 and the wire 150 by pulling the wire 150 that has been inserted into the connector 1 will be described.
[0071] First, the operator presses down, with a finger or a tool, the free end of the clamp release lever 16 formed in the casing 11 of the connector 1 to which the wire 150 has been connected. Subsequently, the pressing part 24 enters between the first connection release part 561A and the second connection release part 561B on the right and left, thereby opening the interval between the first connection release part 561A and the second connection release part 561B by pushing. This opens the interval between contacting pieces 57 on the right and left sandwiching the conductive wire 151, more specifically, widening the interval of contact parts 571 at the tip thereof and releasing the clamped conductive wire 151.
[0072] In this state, when the operator pulls the wire 150 to the back, the wire 150 retreats smoothly, breaking away from the insertion hole 21 formed in the rear face part 12r of the casing 11. Thereafter, the free end of the clamp release lever 16 is released from being pressed by the operator. This causes the terminal 50 to return to the initial state which is the state in which the first terminal 50A and the second terminal 50B are separated without contacting each other; consequently, the detection circuit connected to the first front connection pattern 95A and the second front connection pattern 95B detects that the first front connection pattern 95A and the second front connection pattern 95B are no longer conductive, thereby detecting that the connector 1 and the wire 150 are disconnected.
[0073] It should be noted that the explanation herein was made with regard to an example in which the front connection pattern 95 and the rear connection pattern 96 are separated from each other and individually formed; however, the front connection pattern 95 and the rear connection pattern 96 may also be integrally formed.
[0074] Furthermore, the first terminal 50A and the second terminal 50B are manufactured, for example, by continuously press molding while the back end part of the first rear connection part 53A and the second rear connection part 53B are in a state of being connected to a runner. If the first terminal 50A and the second terminal 50B are in a linearly symmetric form having a line perpendicularly crossing the transporting direction of the runner, that is, the virtual straight line L illustrated in
[0075] However, the first terminal 50A and the second terminal 50B are not necessarily limited to being linearly symmetric and, for example, the first contacting piece 57A and the second contacting piece 57B may be individually formed by separating the front half part and the rear half part in the insertion direction of the wire 150.
[0076] Moreover, other formations such as attaching the first terminal 50A and the second terminal 50B to the casing 11 while in a separated state by extending the first resilient connection part 59A of the first terminal 50A from the first horizontally elongated section 541A but not from the first vertically elongated section 54A and by extending the second resilient connection part 59B of the second terminal 50B from the second base part 51B, may be considered. In this case, the first contact part 571A and the second contact part 571B are arranged horizontally with respect to the substrate.
[0077] As described, in the present embodiment, the connector 1 is a quick connect connector enabling a connection to the wire 150, and is provided with the first terminal 50A and the second terminal 50B which are electrically separated from each other, and the casing 11, which is integrally formed and covers at least a part of the first terminal 50A and the second terminal 50B. Moreover, the terminal 50 respectively includes the vertically elongated section 54 attached to the casing 11, the resilient connection part 59 extending in the insertion direction of the wire 150 from the vertically elongated section 54 and the contact part 571 located at the tip of the resilient connection part 59 that may come into contact with the conductive wire 151 of the wire 150 inserted between the first terminal 50A and the second terminal 50B. Consequently, despite its small and simplified structure, the connector 1 enables and ensures the detection of contact between the wire 150 and the terminal 50, making it highly reliable while realizing low cost manufacturing.
[0078] Furthermore, the terminal 50 is located closer to the front in the insertion direction of the wire 150 from the contact part 571 and respectively includes the front engaging part 58 that is locked and secured onto the casing 11. This allows the terminal 50 and the casing 11 to be joined without fail, ensuring that the position of the terminal 50 is determined with respect to the casing 11 while stably maintaining the orientation of the terminal 50. Therefore, even though the wire 150 is not in an inserted state, the first terminal 50A and the second terminal 50B assuredly remain in a state separated from each other.
[0079] Moreover, the first contact part 571A of the first terminal 50A and the second contact part 571B of the second terminal 50B are separated from each other in the initial state when the wire 150 has not yet been inserted. Further, the first contact part 571A of the first terminal 50A and the second contact part 571B of the second terminal 50B are separated in the direction perpendicularly crossing with respect to the insertion direction of the wire 150 by an interval W that is smaller than the diameter of the conductive wire 151 of the wire 150. Furthermore, the first terminal 50A and the second terminal 50B are in a linearly symmetrical form having the virtual straight line L extending in the insertion direction of the wire 150 as a symmetric axis and are arranged on both the right and left sides of the virtual straight line L. Therefore, while the wire 150 is not in an inserted state, the first terminal 50A and the second terminal 50B assuredly remain in a state of being separated from each other.
[0080] Furthermore, once the wire 150 is inserted, the first contact part 571A of the first terminal 50A and the second contact part 571B of the second terminal 50B come into contact by clamping the conductive wire 151 of the wire 150, thereby causing the first terminal 50A and the second terminal 50B to become mutually conductive to each other. Moreover, the first terminal 50A and the second terminal 50B respectively include the rear connection part 53 to be connected to the rear connection pattern 96 of the substrate 91, with the rear connection pattern 96 connected to a detection circuit which detects that conductivity has been established between the first terminal 50A and the second terminal 50B. From this, once the wire 150 is inserted, the first terminal 50A and the second terminal 50B on the right and left become conductive to each other via the conductive wire 151, enabling the detection circuit to assuredly detect that the wire 150 has been inserted into the connector 1 and the conductive wire 151 has come into contact with the terminal 50.
[0081] Next, a second embodiment will be described. Note that the description of objects having the same structures as those of the first embodiment will be omitted by being denoted by the same reference numerals. Furthermore, the description of operations and effects that are the same as those of the first embodiment will be omitted.
[0082]
[0083] In the present embodiment, although the first terminal 50A and the second terminal 50B are substantially in a linearly symmetric form having virtual straight line L as a symmetric axis, strictly speaking, they are not linearly symmetric, and part of the first resilient connection part 59A and the second resilient connection part 59B, specifically the first contacting piece 57A and the second contacting piece 57B, are not linearly symmetrical, but rather the first contact part 571A, which is the tip of the first contacting piece 57A, and the second contact part 571B, which is the tip of the second contacting piece 57B, are at different locations with regard to the insertion direction of the wire 150.
[0084] In an illustrated example, the first contact part 571A of the first contacting piece 57A on the left side is on the virtual straight line L or in a location on the right side sticking out from the virtual straight line L in a plane view. On the other hand, in a plane view, the second contact part 571B of the second contacting piece 57B on the right side is closer to the front than the first contact part 571A and is on the virtual straight line L or at a location on the left side sticking out from the virtual straight line L. Moreover, the first contacting piece 57A and the second contacting piece 57B are separated by an interval Q in the front and rear direction. Therefore, as in the first embodiment, the first terminal 50A and the second terminal 50B are separated from each other in the initial state in which the wire 150 has not yet been inserted therein.
[0085] It should be noted that descriptions of configurations and operations of other aspects of the connector 1 that are the same as the first embodiment will be omitted.
[0086] As described, in the present embodiment, contact parts 571 on the right and left are either on the virtual straight line L or in a location on the opposite side sticking out from the virtual straight line L. This increases the amount of displacement of contact parts 571 on the right and left that are pushed and spread open by the tip of the wire 150 when connecting the wire 150 by inserting into the connector 1. Consequently, the spring force invoked by the front elongated section 55 that has been resiliently deformed by the wire 150 and the contacting piece 57 increases, causing the contact parts 571 on the right and left to clamp the conductive wire 151 with a strong force while ensuring that the contact of the conductive wire 151 and the terminal 50 is maintained.
[0087] Next, a third embodiment will be described. It should be noted that the description of objects having the same structure as the first and second embodiments will be omitted by denoting said objects by the same symbols. Furthermore, descriptions of operations and effects that are the same as those of the first and second embodiments will also be omitted.
[0088]
[0089] The terminal 50 in the present embodiment does not have the horizontally elongated section 541 extending inward from the upper end of the vertically elongated section 54; however, a rear engaging part 542 is provided instead as a securing part extending further upward from the upper end of the vertically elongated section 54. Furthermore, as illustrated in
[0090] Moreover, as illustrated in
[0091] Furthermore, the front engaging part 58 and the rear engaging part 542 located in the front end proximity and rear end proximity of the base part 51 enter, until locked, into the terminal front recessed part 18 and the terminal rear recessed part 13a formed in the casing 11 as hole parts, ensuring that the position of the terminal 50 is determined with respect to the casing 11 while stably maintaining the orientation of the terminal 50. Thereby, the relative positional relationship of the first terminal 50A and the second terminal 50B arranged on both the right and left sides of the virtual straight line L may be stably maintained, with a small interval W between the first contact part 571A of the first contacting piece 57A and the second contact part 571B of the second contacting piece 57B also being stably maintained.
[0092] Particularly, because the rear engaging part 542 located at the upper end of the vertically elongated section 54 that is the base of the resilient connection part 59 is in a state of being retained by the casing 11, the position of the contact part 571 which is the tip of the resilient connection part 59 is stably maintained, ensuring that the small interval W between the right and left contact parts 571 is maintained.
[0093] Therefore, even if there is an error in the manufacturing process of the terminal 50 or in the process of connecting the terminal 50 to the front connection pattern 95 and the rear connection pattern 96 of the substrate 91, because the small interval W between the first contact part 571A and the second contact part 571B is assuredly maintained, when the wire 150 is in the initial state before being inserted, the mutually separated state of the first terminal 50A and the second terminal 50B is assuredly maintained, preventing the occurrence of erroneous detections by the detection circuit.
[0094] As illustrated in
[0095] Thereby, the relative positional relationship of the first terminal 50A and the second terminal 50B arranged on both the right and left sides of the virtual straight line L may be stably maintained when the connector 1 is in a state of having been mounted on the surface of the substrate 91, with the small interval W between the first contact part 571A of the first contacting piece 57A and the second contact part 571B of the second contacting piece 57B also being stably maintained.
[0096] It should be noted that descriptions of configurations and operations of other aspects of the connector 1 that are the same as the first embodiment will be omitted.
[0097] As described, in the present embodiment, the vertically elongated section 54 respectively includes the rear engaging part 542 that is locked and secured by the casing 11. Therefore, the relative positional relationship of the first terminal 50A and the second terminal 50B may stably be maintained, while the small interval W between the first contact part 571A and the second contact part 571B is also stably maintained.
[0098] Next, a fourth embodiment will be described. It should be noted that descriptions of objects having the same structure as those of the first through third embodiments will be omitted by the objects thereof being denoted by the same symbols. Furthermore, likewise, descriptions will be omitted for operations and effects that are the same as those of the aforementioned first through third embodiments.
[0099]
[0100] In the present embodiment, although the first terminal 50A and the second terminal 50B are substantially in a linearly symmetric form having the virtual straight line L as a symmetric axis, strictly speaking, they are not linearly symmetric, and part of the first resilient connection part 59A and the second resilient connection part 59B, specifically, the first contacting piece 57A and the second contacting piece 57B, are not linearly symmetrical, but rather the positions of the front and rear direction of the first contact part 571A, which is the tip of the first contacting piece 57A, and the second contact part 571B, which is the tip of the second contacting piece 57B, are mutually offset.
[0101] In an example illustrated in the drawing, the first contact part 571A of the first contacting piece 57A on the left side is located on the virtual straight line L or is protruding on the right side from the virtual straight line L in a plane view. On the other hand, the second contact part 571B of the second contacting piece 57B on the right side is closer to the front from the first contact part 571A and is located on the virtual straight line L or is protruding on the left side from the virtual straight line L in a plane view. Moreover, the first contacting piece 57A and the second contacting piece 57B are separated in the front and rear direction. Therefore, as in the aforementioned embodiment 2, the first terminal 50A and the second terminal 50B are separated from each other in the initial state prior to the insertion of the wire 150.
[0102] It should be noted that descriptions of configurations and operations of other aspects of the connector 1 that are the same as those of the third embodiment will be omitted.
[0103] As described, in the present embodiment, contact parts 571 on the right and left are either on the virtual straight line L or are protruding onto the opposite side from the virtual straight line L. This increases the amount of displacement of contact parts 571 on the right and left that are pushed and spread open by the tip of the wire 150 when connecting the wire 150 by inserting into the connector 1. Consequently, the spring force invoked by the front elongated section 55 that has been resiliently deformed by the wire 150 and the contacting piece 57 increases, causing the contact parts 571 on the right and left to clamp the conductive wire 151 with a strong force while assuredly maintaining the contact of the conductive wire 151 and the terminal 50.
[0104] Note that the disclosure of the present specification describes characteristics related to preferred and exemplary embodiments. Various other embodiments, modifications and variations within the scope and spirit of the claims appended hereto could naturally be conceived by persons skilled in the art by summarizing the disclosures of the present specification.
[0105] The present disclosure may be applied to quick connect terminal connectors.