WORKPIECE HOLDER AND METHOD FOR SLICING WORKPIECE
20180215075 ยท 2018-08-02
Assignee
Inventors
Cpc classification
B28D5/0088
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A workpiece holder for slicing the workpiece by a wire saw including a workpiece plate which is bonded and fixed to the workpiece through a pad plate, and a holder main body which supports the workpiece plate. The workpieces at an x axis direction and a direction vertical to the same is a y axis direction, the workpiece plate is bonded and fixed to the workpiece to correct a deviation of a crystal orientation axis of the workpiece in the x axis direction. The workpiece holder can adjust a tilt in the y axis direction of the workpiece by tilting the workpiece plate in the y axis direction. The workpiece holder can realize slicing an ingot conforming to specifications with rigorous orientation standards in an external setup manner without using a wire saw including an orientation adjustment mechanism for a single crystal ingot, and a method for slicing a workpiece.
Claims
3. The workpiece holder according to claim 2, wherein a tilt of a tapered surface of each of the two movable pieces, which comes into contact with the curved tip portion of the protruding portion, is 30 to 60.
4. The workpiece holder according to claim 2 or 3claim 2, wherein the workpiece plate has the two protruding portions at both ends thereof in the longitudinal direction, the holder main body has the two receiving portions, and the receiving portions sandwich the curved tip portions of the two protruding portions from the upper and lower sides, respectively.
5. The workpiece holder according to claim 3, wherein the workpiece plate has the two protruding portions at both ends thereof in the longitudinal direction, the holder main body has the two receiving portions, and the receiving portions sandwich the curved tip portions of the two protruding portions from the upper and lower sides, respectively.
6. A method for slicing a workpiece, comprising pressing a workpiece made of a columnar single crystal held by a workpiece holder against a wire row of a wire saw to slice the workpiece with the use of the wire saw comprising the wire row formed by winding a wire which reciprocatively travels in an axial direction around a plurality of grooved rollers, wherein the workpiece holder comprises: a workpiece plate which is bonded and fixed to the workpiece through a pad plate; and a holder main body which supports the workpiece plate from a surface of the workpiece plate on an opposite side of another surface of the same to which the workpiece is bonded and fixed, assuming that, of radial directions of the workpieces, a direction parallel to the surface of the workpiece plate to which the workpiece is bonded and fixed is an x axis direction and a direction vertical to the same is a y axis direction, the workpiece plate is bonded and fixed to the workpiece so as to correct a deviation of a crystal orientation axis of the workpiece in the x axis direction , the workpiece holder having a function to adjust a tilt in the y axis direction of the workpiece held by the workpiece plate by tilting the workpiece plate in the y axis direction and to enable fixing the workpiece plate and the workpiece to the holder main body at the adjusted tilt is used, the workpiece plate is bonded and fixed to the workpiece so as to correct a deviation of the crystal orientation axis of the workpiece in the x axis direction at the time of holding the workpiece by the workpiece holder, a tilt in the y axis direction of the workpiece held by the workpiece plate is adjusted by tilting the workpiece plate bonded and fixed to the workpiece in the y axis direction, and the workpiece is held by the workpiece holder by fixing the workpiece plate and the workpiece to the holder main body at the adjusted tilt, and the workpiece fixed by adjusting the tilt is disposed to the wire saw through the workpiece holder, and the workpiece is pressed against the wire row to slice the workpiece.
7. The method for slicing a workpiece according to claim 6, wherein, as the workpiece holder, the workpiece plate has a protruding portion, which protrudes toward an outer side of the workpiece plate in a longitudinal direction and has a curved tip portion, on the surface thereof on the opposite side of another surface thereof on which the workpiece is held, the holder main body has a receiving portion which sandwiches the curved tip portion of the protruding portion from upper and lower sides, the receiving portion sandwiches the curved tip portion of the protruding portion from the upper and lower sides by two forward-and-backward movable pieces, and each of the two movable pieces is formed into a tapered shape having a tilt on a surface thereof which comes into contact with the curved tip portion of the protruding portion, and as the workpiece holder, adopted is one which is configured to tilt the workpiece plate in the y axis direction by adjusting a positional relationship of the two movable pieces, which sandwich the curved tip portion of the protruding portion, by each forward or backward movement, to adjust a tilt of the workpiece in the y axis direction, and to fix the workpiece at this position.
8. The method for slicing a workpiece according to claim 7, wherein the two movable pieces each of which has a tapered surface, which comes into contact with the curved tip portion of the protruding portion, tilting at 30 to 60 are used.
9. The method for slicing a workpiece according to claim 7, wherein, as the workpiece holder, adopted is one in which the workpiece plate has the two protruding portions at both ends thereof in the longitudinal direction, the holder main body has the two receiving portions, and the receiving portions sandwiching the curved tip portions of the two protruding portions from the upper and lower sides, respectively.
10. The method for slicing a workpiece according to claim 8, wherein, as the workpiece holder, adopted is one in which the workpiece plate has the two protruding portions at both ends thereof in the longitudinal direction, the holder main body has the two receiving portions, and the receiving portions sandwiching the curved tip portions of the two protruding portions from the upper and lower sides, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE(S) FOR CARRYING OUT THE INVENTION
[0056] An embodiment according to the present invention will now be described hereinafter, but the present invention is not restricted thereto.
[0057] As described above, according to the external setup manner, in conventional examples, before bonding and fixing a workpiece to a workpiece plate, an ingot is rotated around a central axis thereof on a pad plate of a workpiece holder to correct a deviation of a crystal orientation in a y axis direction. However, in an orientation <111>axis product of a semiconductor silicon single crystal ingot or the like, there is a case where WARPs, TTVs, and waviness are greatly degraded depending on a cutting direction of a wire, and hence the cutting direction of the wire becomes a direction in which slicing quality is largely degraded as a result of rotating the ingot in some situations. In this case, to shift the cutting direction of the wire, the ingot must be rotated to change a targeted orientation but, when an orientation standard is rigorous, adjustment to change this targeted orientation cannot be performed, and hence there arises a problem that a non-defective product cannot be sliced by a normal wire saw. Furthermore, in an internal setup manner, the wire saw is expensive, and efficiency in slicing is lowered, which results in a problem of degradation of productivity.
[0058] On the other hand, the present inventors have repeatedly conducted keen examinations to solve such a problem, and discovered that the problem can be solved by adjusting a deviation of the crystal orientation in the y axis direction irrespective of rotation of a workpiece with the use of a workpiece holder which can tilt the workpiece in the y axis direction, thereby bringing the present invention to completion.
[0059] As shown in
[0060] Moreover, as described above, in this specification, as shown in
[0061] Additionally, the workpiece holder 1 according to the present invention has a function to adjust a tilt of the workpiece plate 2 in the y axis direction by tilting the workpiece plate 2 bonded and fixed to the workpiece W in the y axis direction and to enable fixing the workpiece plate 2 and the workpiece W to the holder main body 4 at the adjusted tilt. It is to be noted that the workpiece holder 1 can tilt and fix the workpiece plate 2 in both a state where the workpiece plate 2 is bonded and fixed to the workpiece W and a state where the same is not bonded and fixed to the workpiece W.
[0062] Such a function can be provided by, e.g., such a structure of the workpiece holder as described below. As shown in
[0063] Additionally, the holder main body 4 has a receiving portion 6 which sandwiches the curved tip portion of the protruding portion 5 from upper and lower sides. This receiving portion 6 sandwiches the curved tip portion of the protruding portion 5 by using two movable pieces 6a and 6b or two movable pieces 6c and 6d which can move forward and backward.
[0064] Further, each of the two movable pieces 6a and 6b (6c and 6d) is formed into a tapered shape having a tilt on its surface which comes into contact with the curved tip portion of the protruding portion 5. It is to be noted that the movable pieces 6a and 6b (6c and 6d) can be moved forward and backward by using adjustment screws 7a and 7b (7c and 7d) connected to the respective movable pieces 6a and 6b (6c and 6d).
[0065] Furthermore, it is preferable for the tilt of the tapered surface of each of the two movable pieces 6a and 6b, which comes into contact with the curved tip portion of the protruding portion 5, to be 30 to 60. The movable pieces each of which has the tapered surface tilting in this range realize an appropriate tilt, facilitate adjusting the tilt of the workpiece plate 2 in the y axis direction, provide sufficient strength, and assuredly enable fixing and holding the workpiece which is a heavy load. Moreover, when the tilt of the tapered surface is set to 30 or more, an angle adjustment amount of the tilt of the workpiece plate to a movement amount of the movable pieces becomes sufficiently large, and a time required for the adjustment can be reduced. Additionally, when the tilt of the tapered surface is set to 60 or less, the angle adjustment amount of the tilt of the workpiece plate to the movement amount of the movable pieces does not become too large, and hence delicate angle adjustment can be facilitated.
[0066] Additionally, as shown in
[0067] With such a structure as shown in
[0068] Here, as a specific example, a description will be given as to a case where, to correct the deviation Ay of the crystal orientation axis in the y axis direction of the workpiece bonded and fixed to the workpiece plate 2, the workpiece plate 2 is tilted by the workpiece holder 1 according to the present invention in such a manner that a left end of the workpiece plate 2 in
[0069] As described above, the workpiece holder according to the present invention can correct the deviation of the crystal orientation axis in the x axis direction at the time of bonding and fixing the workpiece plate to the workpiece. Furthermore, tilting the workpiece plate in the y axis direction enables performing the orientation adjustment in the y axis direction without rotating the workpiece.
[0070] Thus, as different from a case where the workpiece is rotated on the pad plate in conventional examples, there is no fear that a cutting direction of a wire to a circumference of the workpiece becomes a direction to considerably degrade the slicing quality due to the rotation of the workpiece. That is, when a single crystal ingot is sliced by using the workpiece holder according to the present invention, wafers having less WARPs or waviness can be sliced off by the external setup manner even if crystal orientation standards are rigorous. Moreover, when the workpiece holder according to the present invention is used, since the crystal orientation of the workpiece can be adjusted by the external setup manner, the productivity in slicing can be improved. Additionally, since an expensive wire saw including an orientation adjustment mechanism is not required, the wafers can be sliced off at low costs.
[0071] It is to be noted that, in
[0072] A method for slicing a workpiece according to the present invention will now be described. Here, a description will be given as to a case where the workpiece holder 1 according to the present invention is used.
[0073] The method for slicing a workpiece according to the present invention uses a wire saw, and a workpiece made of a columnar single crystal held by the workpiece holder is pressed against a wire row, thereby slicing the workpiece. More specifically, such a wire saw as shown in
[0074] As shown in
[0075] The method for slicing a workpiece according to the present invention is a slicing method adopting an external setup manner to perform orientation adjustment of the workpiece before the workpiece W is attached to the wire saw 10 through the workpiece holder 1. More specifically, first, as shown in
[0076] Subsequently, as shown in
[0077] Then, as shown in
[0078] According to such a method for slicing a workpiece of the present invention, at the time of bonding and fixing the workpiece plate to the workpiece, the deviation of the crystal orientation axis in the x axis direction is corrected, and then the workpiece is tilted in a state where the workpiece is fixed to the workpiece plate to thereby perform the orientation adjustment in the y axis direction irrespective of rotation of the workpiece. Thus, as different from the example using the method for rotating the workpiece on the pad plate, there is no fear that a cutting direction of the wire to the circumference of the workpiece becomes a direction to considerably degrade the slicing quality. Thus, when a single crystal ingot is sliced by the method for slicing a workpiece according to the present invention, wafers having less WARPs or waviness can be sliced off even though crystal orientation standards are rigorous. Furthermore, since the method for slicing a workpiece according to the present invention enables adjusting the crystal orientation of the workpiece in the external setup manner, the productivity can be improved. Moreover, since an expensive wire saw including an orientation adjustment mechanism is not required, wafers can be sliced off at low costs.
[0079] Additionally, in the method for slicing a workpiece of the present invention, as the workpiece holder, it is possible to use such a workpiece holder 1 as shown in
[0080] Further, it is preferable to use the two movable pieces 6a and 6b (the movable pieces 6c and 6d) each of which has the tapered surface, which comes into contact with the curved tip portion of the protruding portion 5, being tilted at 30 to 60. The movable pieces whose tapered surfaces have such a tilt can facilitate adjusting the tilt of the workpiece plate 2 in the y axis direction. Further, when the tilt of each tapered surface is set to 30 or more, an angle adjustment amount of the tilt of the workpiece plate to a movement amount of each movable piece becomes sufficiently large, and a time required for the adjustment can be reduced. Furthermore, when the tilt of each tapered surface is set to 60 or less, the angle adjustment amount of the tilt of the workpiece plate to the movement amount of each movable piece does not become too large, and hence delicate angle adjustment can be facilitated.
[0081] Moreover, as shown in
EXAMPLES
[0082] Although the present invention will now be more specifically described hereinafter with reference to examples and comparative examples of the present invention, the present invention is not restricted to these examples.
Example 1
[0083] Such a workpiece holder 1 of the present invention as shown in
[0084] In Example 1, the workpiece plate 2 was bonded and fixed to the ingot in such a manner that a deviation of the ingot having the crystal axis <100>in the x axis direction becomes 0 minute, an angle of the workpiece plate 2 was adjusted in such a manner that a deviation of the ingot in the y axis direction becomes 20 minutes, and the ingot was fixed to the holder main body 4. As described above, the ingot held by the workpiece holder 1 of the present invention was disposed to such a wire saw 10 as shown in
Example 2
[0085] An ingot was sliced under the same conditions as those in Example 1 except that the ingot to be sliced was changed to one having a crystal axis <111>.
[0086] Table 1 shows plane orientations, TTVs, and WARPs of sliced wafers in Examples 1 and 2.
TABLE-US-00001 TABLE 1 Shape(m) Crystal orientation Ingot Wafer position Crystal Actual Operation TTV WARP axis Direction Target measurement Difference level 10 15 Example <100> x 0 minute 2 minutes 2 minutes One end 8.7 14.6 1 Center 6.9 9.7 y 20 minutes 20 minutes 0 minute Other end 9.7 12.0 Average 8.4 12.1 Example <111> x 0 minute 2 minutes 2 minutes One end 8.0 11.7 2 Center 6.5 13.2 y 20 minutes 20 minutes 0 minute Other end 9.8 15.6 Average 8.1 13.5
[0087] As can be understood from Table 1, in Examples 1 and 2, each of differences between targeted orientations and actual measured values was two minutes or less in the x axis direction, and it was one minute or less in the y axis direction. Usually, this difference is approximately 10 minutes, and hence it can be said that wafers each having the targeted plane orientation was able to be accurately sliced off.
[0088] Further, as to the TTVs and WARPs of the wafers, when a crystal axis <100>product or a single crystal ingot having the crystal axis <111>fixed at an appropriate ingot slicing position was sliced by the slicing method adopting the external setup manner which includes the conventional procedure of rotating the ingot on the pad plate, the TTVs are approximately 10 m, and the WARPs are approximately 15 m. As can be understood from Table 1, the TTVs and WARPs of the wafers sliced off in Examples 1 and 2 are suppressed to the same level as those in conventional examples. Since the slicing method according to the present invention does not include the procedure to rotate the ingot on the pad plate, degradation of the WARPs and TTVs can be likewise suppressed in slicing of an orientation <111>axis product of a silicon single crystal ingot.
Comparative Example 1
[0089] A silicon single crystal ingot was rotated on the pad plate of the workpiece holder, a crystal orientation in the y axis direction was adjusted, and an attaching angle of the ingot to the workpiece holder (a tilt in the x axis direction to the workpiece plate) was changed to adjust a crystal orientation in the x axis direction, thereby performing orientation adjustment. Then, the workpiece holder was attached to the wire saw, and the ingot was sliced. The silicon single crystal ingot used in this example is a product having a diameter of 200 mm and an orientation <111>axis. Further, a slicing direction was a (110) direction in
Comparative Example 2
[0090] An ingot was sliced like Comparative Example 1 except that the silicon single crystal ingot was rotated more by 15 on the pad plate of the workpiece holder than in Comparative Example 1 to adjust a crystal orientation in the y axis direction.
Comparative Example 3
[0091] An ingot was sliced like Comparative Example 1except that the silicon single crystal ingot was rotated more by 30 on the pad plate of the workpiece holder than in Comparative Example 1 to adjust a crystal orientation in the y axis direction. A slicing direction in this example was a (121) direction in
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[0093] It is to be noted that the present invention is not restricted to the embodiment. The embodiment is an illustrative example, and any example which has substantially the same structure and exerts the same functions and effects as the technical concept described in claims of the present invention is included in the technical scope of the present invention. [0094] wherein the workpiece plate has a protruding portion, which protrudes toward an outer side of the workpiece plate in a longitudinal direction and has a curved tip portion, on the surface thereof on the opposite side of another surface thereof on which the workpiece is held, [0095] the holder main body has a receiving portion which sandwiches the curved tip portion of the protruding portion from upper and lower sides, the receiving portion sandwiches the curved tip portion of the protruding portion from the upper and lower sides by two forward-and-backward movable pieces, and each of the two movable pieces is formed into a tapered shape having a tilt on a surface thereof which comes into contact with the curved tip portion of the protruding portion, and [0096] the workpiece holder is configured to tilt the workpiece plate in the y axis direction by adjusting a positional relationship of the two movable pieces, which sandwich the curved tip portion of the protruding portion, by each forward or backward movement, to adjust a tilt of the workpiece in the y axis direction, and to fix the workpiece at this position.