Bulk acoustic wave accelerometers
10036764 ยท 2018-07-31
Assignee
Inventors
Cpc classification
International classification
Abstract
Accelerometers and associated techniques for detecting motion are described. For a resonant accelerometer, an externally-applied acceleration can cause a change in the electrical spring constant K.sub.e of the electromechanical system. A resonant accelerometer can be driven to resonate in a bulk acoustic wave mode of vibration, which can have a high resonant frequency. Other accelerometers and associated techniques are disclosed.
Claims
1. An accelerometer for measuring motion, the accelerometer-comprising: a substrate defining a plane of an x-axis and a y-axis; a proof mass suspended above the substrate by a suspension system, the suspension system comprising: at least one first suspension member configured to allow motion of the proof mass along a z-axis; at least one second suspension member configured to allow motion of the proof mass along the x-axis and the y-axis, the at least one second suspension member being mechanically connected to the at least one first suspension member, wherein the at least one second suspension member is suspended from the at least one first suspension member; and at least one electrode to capacitively sense motion of the proof mass, the at least one electrode being separated from the proof mass by no more than about 200 nm, wherein the at least one first suspension member comprises at least four first suspension members, and the at least one second suspension member comprises at least four second suspension members that are each mechanically connected to a respective one of the at least four first suspension members.
2. The accelerometer of claim 1, wherein at least one of the four first suspension member is compliant in the z-axis direction and has no substantial mechanical compliance along the x-axis or y-axis.
3. The accelerometer of claim 1, wherein at least one of the four first suspension member extends in the plane of the x-axis and the y-axis in an L-shape.
4. The accelerometer of claim 1, wherein at least one of the four second suspension member has no substantial mechanical compliance along the z-axis.
5. An accelerometer for measuring motion, the accelerometer comprising: a substrate defining a plane of an x-axis and a y-axis; a proof mass suspended above the substrate by a suspension system, the suspension system comprising: at least one first suspension member configured to allow motion of the proof mass along a z-axis; and at least one second suspension member configured to allow motion of the proof mass along the x-axis and the y-axis, the at least one second suspension member being mechanically connected to the at least one first suspension member, wherein the at least one second suspension member is suspended from the at least one first suspension member wherein the at least one first suspension member comprises at least four first suspension members, and the at least one second suspension member comprises at least four second suspension members that are each mechanically connected to a respective one of the at least four first suspension members.
6. The accelerometer of claim 5, wherein at least one of the four first suspension member is compliant in the z-axis direction and has no substantial mechanical compliance along the x-axis or y-axis.
7. The accelerometer of claim 5, wherein at least one of the four first suspension member extends in the plane of the x-axis and the y-axis in an L-shape.
8. The accelerometer of claim 5, wherein at least one of the four second suspension member has no substantial mechanical compliance along the z-axis.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like reference character. For purposes of clarity, not every component may be labeled in every drawing. In the drawings:
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DETAILED DESCRIPTION
(10) The techniques described herein relate to accelerometers and to associated techniques for detecting and measuring motion. Some embodiments relate to a resonant accelerometer having a resonating electromechanical system, in which an externally-applied acceleration causes a change in the electrical spring constant K.sub.electrical of the electromechanical system. Acceleration can be measured by sensing a resulting change in the resonant frequency of the electromechanical system, and/or a change in another property such as the phase of a signal received from the electromechanical system. In some embodiments of resonant accelerometers, the accelerometer can be driven to resonate in a bulk acoustic wave (BAW) mode of vibration, which may have a high resonant frequency on the order of 1 MHz to 50 MHz, for example.
(11) Electromechanical systems have both mechanical properties and electrical properties. One type of electromechanical system is a microelectromechanical resonator that is electrically driven to vibrate at its resonant frequency. For some microelectromechanical resonators, the mechanical stiffness of the resonator may be modeled as a mechanical spring constant K.sub.m, which is a parameter that may be used to model lumped linear systems. A resonator with a large value of K.sub.m is relatively mechanically stiff, and conversely, a resonator with a small value of mechanical spring constant K.sub.m is more compliant. Such a microelectromechanical resonator also has an electrical stiffness that may be modeled as an electrical spring constant K.sub.e, which is another parameter that may be used to model lumped linear systems. The electrical spring constant K.sub.e may represent the strength of the electrical coupling in the system. Some microelectromechanical resonators are electrically driven using capacitive coupling, in which a voltage difference between two charged objects, spaced apart by a gap, creates a coulomb force tending to pull the objects together. In an electromechanical system with capacitive coupling, the electrical spring constant K.sub.e may be affected by the size of the gap, the applied voltage and/or other parameters. Reducing the size of the gap tends to increase the strength of the capacitive coupling, which may cause an increase in the electrical spring constant K.sub.e.
(12) In some electromechanical systems, the overall stiffness of the electromechanical system may be represented by an electromechanical spring constant K.sub.em that is a combination of the electrical spring constant K.sub.e and the mechanical spring constant K.sub.m, according to the relation K.sub.em=K.sub.mK.sub.e. In such an electromechanical system, the resonant frequency of the resonator may be proportional to the square root of the electromechanical spring constant K.sub.em.
(13) As discussed above, prior resonant accelerometers sensed acceleration by detecting a change in the resonant frequency of the resonator caused by a change in the mechanical spring constant K.sub.m. These prior resonant accelerometers were designed so that an externally-applied acceleration would induce mechanical strain that changed the mechanical spring constant K.sub.m, which led to a change in the resonant frequency, which could be measured to sense acceleration.
(14) Some embodiments of the techniques described herein relate to resonant accelerometers having an electromechanical resonator that can detect acceleration through a change in the electrical spring constant Acceleration and/or other motion parameters can be sensed by measuring a change in the resonant frequency, a phase change in a measured signal received from the electromechanical resonator, or a change in another suitable parameter that may be linked to the change in the electrical spring constant K.sub.e. In some embodiments, the mechanical spring constant K.sub.m of the system may be substantially fixed or so that it does not change, and thus the mechanical spring constant K.sub.m may have no substantial effect on a change in the resonant frequency or other parameters in response to an externally-applied acceleration.
(15) Some embodiments relate to a capacitive bulk acoustic wave resonant accelerometer. A capacitive bulk acoustic wave resonant accelerometer may be described as a resonant accelerometer that uses capacitive driving and/or sensing of a bulk acoustic wave mode of vibration to measure acceleration. A bulk acoustic wave (BAW) mode can be described as a mode of vibration that extends substantially throughout the bulk portion of a resonating element, for example the proof mass or the seismic mass of the accelerometer. The capacitive excitation of a bulk acoustic wave may eliminate the need for a piezoelectric material in the structure of the accelerometer. This in turn may enable the photolithographic manufacturing of bulk acoustic wave accelerometers in widely available substrates such as silicon wafers or silicon-on-insulator (SOI) wafers. An example of a bulk acoustic wave mode of vibration is shown in
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(17) Resonating element 2 may be suspended in air (or vacuum, or another gas) by support tethers 3 and 4 such that a space is present below resonating element 2. Tethers of any suitable length may be used, and may be in the range of 1 m, 10 m, 20 m, 30 m, 100 m or 300 m in length, and may have about the same height as resonator element 2, in some embodiments.
(18) Electrode 5 may be connected to an oscillator (not shown) which generates a drive signal that is applied to electrode 5 to excite vibration of a bulk acoustic wave resonance in resonator element 2, at its resonant frequency. The resonant frequency for the bulk acoustic mode may be relatively high, and may be between 1 MHz and 50 MHz, such as about 10 MHz, for example. The mechanical stiffness K.sub.m associated with this mode may be relatively large.
(19) With respect to
(20) Direct frequency output of the sensor may be connected to digital circuitry and measured to a high precision. The resolution with which a change in the output frequency can be measured may depend on the quality factor Q of the resonant mode. The use of the bulk acoustic mode of the proof mass may provide for a very high Q (>1000) in air or moderate vacuum, which may result in a high resolution sensor without needing high vacuum.
(21) The measurement of the change in resonant frequency, or any other suitable parameter(s) can be performed in a variety of ways. In some embodiments, a signal can be measured from electrode 6 which is also electrically coupled to resonator element 2. Electrode 6 may detect a measurement signal that can be processed by electrical circuitry coupled to electrode 6 to detect motion based on a change in the resonant frequency or another parameter. In some embodiments, the phase shift may be a more sensitive way to detect motion than detecting a change in resonant frequency. However, another parameter may be used, such as voltage magnitude, current magnitude, as the invention is not limited as to a particular measurement technique. In some embodiments, a measurement signal can be detected from the resonator element itself by way of an electrical connections through a tether 3 and/or 4, and an anchor 7 and/or 8, with the anchor or other electrical element coupled to the tether serving as a detection electrode that provides a measurement signal to measurement circuitry. Such an embodiment is discussed in further detail below with respect to
(22) The components of accelerometer 1 can be formed of any of a variety of materials. In some embodiments, accelerometer 1 may be a micromachined accelerometer (e.g., a microelectromechanical system) that is formed using an integrated circuit manufacturing process, or another suitable process for forming microelectromechanical systems (MEMS). Resonator element 2 may have release holes formed therein to enable etching of the underlying material to release the suspended structure. The resonating element, tethers, anchors, and/or electrodes may be formed of a semiconductor, such as single crystal silicon or polycrystalline silicon. However, any other suitable materials may be used, as the invention is not limited in this respect. One suitable substrate for implementation of the BAW accelerometer is a silicon-on-insulator substrate, although regular silicon substrate can be used, or another type of substrate.
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(24) Using accelerometer 1 illustrated in
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(27) A differential read-out can be used, such that first order common-mode variations caused by temperature can be cancelled out. As illustrated in
(28) Acceleration along the y-axis direction may cause the bulk acoustic wave resonant frequency of one of the resonator elements 41 or 42 to increase, and the resonant frequency of the other one of resonator elements 41 or 42 to decrease. The increase in the resonant frequency of one of the resonators may be approximately the same as the decrease in the resonant frequency of the other resonator (assuming the two capacitive bulk acoustic resonators operate in their linear range). This differential mode of operation may result in a two times larger frequency shift due to the acceleration than would be the case in a non-differential mode of operation. Common-mode frequency drift resulting from a change in the mechanical stiffness or mass of the bulk acoustic wave resonators (for example, caused by temperature) may be subtracted out as a result of the differential mode of operation, such that this frequency drift does not appear in the output frequency F.
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(30) As shown in
(31) Acceleration may be capacitively sensed in the x-axis direction and the y-axis direction by one or more x-axis electrodes 63 and y-axis electrodes 64, respectively, which are formed to the side of proof mass 61. A z-axis electrode 65 may be formed above proof mass 61 to sense z-axis acceleration. These electrodes may serve as shock stops to prevent the plastic deformation or breakage of the suspensions. The electrodes may be displaced from proof mass 61 by very small gaps d, such that the gap size may be less than about 200 nm when the proof mass is in its equilibrium position (i.e., when no external acceleration is applied). The suspensions 62 and 66 may be relatively rigid, so that the proof mass does not move more than about 200 m.
(32) In some embodiments, accelerometer 60 may be formed on the silicon device layer of an SOI (silicon-on-insulator) substrate. DRIE (deep reactive ion etching) of the silicon device layer of the SOI wafer may be used to form the accelerometer, combined with polysilicon surface micromachining to form the electrodes 63, 64, and 65. The small gap d for the x, y or z electrodes may be formed by a thin layer of a sacrificial material such as silicon dioxide that is removed at a later stage of the process flow. Proof mass 60 may be formed by backside DRIE, in some embodiments. The z-axis sense electrode 65 and suspensions 62 may be formed from doped polysilicon by surface micromachining.
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(35) Although resonator elements 61, 71 and 72 are shown in
Discussion of BAW Operation
(36) The theory of operation of accelerometer 1 will now be discussed in further detail. A relationship for the sensitivity of the accelerometer can be developed by first considering the change in the gap spacing d due to a transverse acceleration in the y direction. This acceleration is inversely proportional to the flexural stiffness of the accelerometer, which is affected by the dimensions of the support tethers 3, 4.
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(38) An externally applied acceleration (a.sub.y) causes the resonator element to shift closer to the electrode 5 and decreases the gap spacing, d, on one side of resonating element 2, while increasing the gap spacing for electrode 6 on the opposite side of resonating element 2. The support tethers each have an associated stiffness given by k.sub.1 and k.sub.2. If the two tethers are have the same dimensions and are formed of the same material, then k.sub.1=k.sub.2. The proof mass can be modeled as a 2.sup.nd-order mass spring damper system with spring constant, K.sub.EFF, damping, D, and mass, M. The two support tethers 3, 4 have dimensions given by l.sub.t, w.sub.t, and h.sub.t. Due to the direction of motion of the proof mass, the transverse stiffness of the tethers is given by:
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The proof mass motion can be modeled using a second order mass-damper-spring system model.
(40) Using F=ma, the external force applied to the resonating element is:
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(48) The change in the resonant frequency, f.sub.electromechanical, of the resonator element in Bulk Acoustic Mode can be calculated using a simple resonator model. Using a simple resonator model, the resonance frequency for the width-extensional mode for a homogeneous BAW resonator can be derived as follows. The simple resonator model that is developed for the infinite plate or long thin rod can be used to model the Harmonic Mechanical Resonance Spectrum. The frequency at mode n is given by:
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f.sub.n is the natural bulk acoustic frequency, where n is the harmonic number, l is the frequency determining dimension, c is the effective elastic stiffness constant. For the case of a plate, the shear stiffness constant in thickness direction is used, while for the case of the thin rod, Young's Modulus is used. Finally, is the mass density of the resonator material.
(50) For the case of the BAW resonator, the width is the resonance determining dimension and thus, the BAW fundamental resonance frequency is given by the following relationship.
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(52) The relationship for the BAW stiffness constant can now be derived using the following relationship between the resonant frequency and the mass of the system.
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(55) When an electrostatic force is exerted on the device via a capacitive transducer, it can be modeled by a second order system using the bulk-acoustic wave stiffness constant
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E.sub.capacitor=1/2CV.sup.2 The electrostatic force is related to the energy stored in the capacitor given by
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V.sub.applied=V.sub.dc+V.sub.ac Let Co denote the rest capacitance of the resonator
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(64) The electromechanical stiffness is a combination of the bulk acoustic wave stiffness and the electrical stiffness; K.sub.electromechanical=K.sub.BAWK.sub.electrical, where an expression for the electrical stiffness is given by
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(68) By taking the derivative of the electromechanical resonance frequency with respect to the gap spacing and combining with the flexural mode transfer function, the overall sensitivity can be derived and is given by Taylor Series Expansion on
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Finally, the overall sensitivity of the device may be given by the following relationship:
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(74) Since the sensitivity of the accelerometer can be proportional to the fourth order of the gap spacing, this technique can enable very high sensitivity.
(75) Having now described some illustrative embodiments of the invention, it should be apparent to those skilled in the art that the foregoing is merely illustrative and not limiting, having been presented by way of example only. Numerous modifications and other illustrative embodiments may be contemplated by those of ordinary skill in the art and are believed to fall within the scope of the invention. In particular, many of the examples presented herein involve specific combinations of method acts or system elements, it should be understood that those acts and those elements may be combined in other ways to accomplish the same objectives. Acts, elements and features discussed only in connection with one embodiment are not intended to be excluded from a similar role in other embodiments.
(76) Use of ordinal terms such as first, second, third, etc. in the claims to modify a claim element or item in the specification does not by itself connote any priority, presence or order of one element over another or the temporal order in which acts of a method are performed. Rather, these ordinal terms are used merely as labels to distinguish one element having a certain name from another element having a same name, but for the use of the ordinal term, to distinguish the elements.