Hose clamp
10036500 ยท 2018-07-31
Assignee
Inventors
Cpc classification
F16L33/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
According to one embodiment, a hose clamp has a leaf spring body, a slit and a first knob piece at one end, and an insertion piece and a second knob piece at the other end. An interlocking piece is formed in the first knob piece, and an engaging holding part is formed in the second knob piece. When the hose clamp is viewed from the outside in the radial direction while the leaf spring body is in a free state of being compressed, the first knob piece and the second knob piece are extended outward in the width direction so as to be separated.
Claims
1. A hose clamp comprising a leaf spring body that is bent to have an annular shape, wherein a one end portion of the leaf spring body comprises: a slit formed along a circumferential direction; and a first tab piece bent in a radial outer direction, wherein the other-end portion of the leaf spring body comprises: an insertion piece configured to be inserted into the slit and slidable in the circumferential direction in the slit; and a second tab piece bent in the radial outer direction from an end portion of the insertion piece and facing the first tab piece, wherein the leaf spring body is configured to be radially expanded from a free state where the leaf spring body is reduced in diameter, by making the first tab piece and the second tab piece approach each other against an elastic force of the leaf spring body, wherein the first tab piece comprises: an engaging piece that extends in the circumferential direction from the first tab piece toward the second tab piece, and comprises a locking portion that protrudes in a width direction of the leaf spring body, and is engageable with a surface of the second tab piece that is opposite to the surface facing the first tab piece, wherein the second tab piece comprises: an engagement holding portion that holds an engaged state when the locking portion of the engaging piece is engaged with the engagement holding portion, and is disposed on the surface of the second tab piece that is opposite to the surface facing the first tab piece, and wherein, when viewed from the radial outer direction in the free state where the leaf spring body is reduced in diameter, at least one of the first tab piece, the second tab piece and the engaging piece is bent at an angle inclined with respect to a direction perpendicular to a widthwise center line of the leaf spring body and extends outward in the width direction, so that a side surface of the engaging piece closer to the widthwise center line and a side surface of the second tab piece around the engagement holding portion closer to the widthwise center line are separated from each other.
2. The hose clamp of claim 1, wherein, when viewed from the radial outer direction in the free state where the leaf spring body is reduced in diameter, at least one of the first tab piece and the second tab piece is bent at the angle inclined to the direction perpendicular to the widthwise center line of the leaf spring body, and the locking portion of the engaging piece and the engagement holding portion extend outward in the width direction to be separated from each other.
3. The hose clamp of claim 1, wherein, when viewed from the radial outer direction in the free state where the leaf spring body is reduced in diameter, the engaging piece is bent at the angle inclined to the direction perpendicular to the widthwise center line of the leaf spring body, and the locking portion of the engaging piece and the engagement holding portion extend outward in the width direction to be separated from each other.
4. The hose clamp of claim 1, wherein the inclined angle of the at least one of the first tab piece, the second tab piece and the engaging piece is set such that the engaging piece does not protrude from an outer edge on a one-side portion of the leaf spring body in the width direction.
5. The hose clamp of claim 1, wherein the first tab piece and the second tab piece are bent at the same inclined angle inclined to the direction perpendicular to the widthwise center line of the leaf spring body.
6. The hose clamp of claim 1, wherein the second tab piece is bent at the angle inclined to the direction perpendicular to the widthwise center line of the leaf spring body, and the engagement holding portion of the second tab piece comprises one of a concave portion and a hole.
7. A hose clamp comprising a leaf spring body that is bent to have an annular shape, wherein a one end portion of the leaf spring body comprises: a slit formed along a circumferential direction; and a first tab piece bent in a radial outer direction, wherein the other-end portion of the leaf spring body comprises: an insertion piece configured to be inserted into the slit and slidable in the circumferential direction in the slit; and a second tab piece bent in the radial outer direction from an end portion of the insertion piece and facing the first tab piece, wherein the leaf spring body is configured to be radially expanded from a free state where the leaf spring body is reduced in diameter, by making the first tab piece and the second tab piece approach each other against an elastic force of the leaf spring body, wherein the other-end portion of the leaf spring body further comprises: an engaging piece comprising a locking portion configured to be engaged with the first tab piece, wherein the first tab piece comprises: an engagement holding portion configured to hold an engaged state when the locking portion of the engaging piece is engaged with the engagement holding portion, and wherein, when viewed from the radial outer direction in the free state where the leaf spring body is reduced in diameter, at least one of the first tab piece and the second tab piece is bent at an angle inclined with respect to a direction perpendicular to a widthwise center line of the leaf spring body.
8. The hose clamp of claim 7, wherein a part of the insertion piece disposed at the other-end portion of the leaf spring body is erected to provide the engaging piece that comprises the locking portion at its distal end portion, and wherein the engagement holding portion with which the locking portion is engaged is disposed on a surface of the first tab piece that is opposite to a surface facing the second tab piece.
9. The hose clamp of claim 7, wherein, when viewed from the radial outer direction in the free state where the leaf spring body is reduced in diameter, the engaging piece is disposed on a side portion that is opposite in the width direction of the leaf spring body to a portion of the first tab piece where the engagement holding portion is disposed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODE FOR CARRYING OUT THE INVENTION
(24) A hose clamp according to one embodiment of the present invention will be described referring to
(25) As shown in
(26) The clamp 10 according to the present embodiment is made by punching a predetermined shaped piece out of a belt-like metallic plate as shown in
(27) At the one end portion of the leaf spring body 15, a slit 18 having a predetermined length along the circumferential direction is provided. The one end portion of the leaf spring body 15 is bent at the distal end side of the slit 18 to form a first tab piece 20. The first tab 20 protrudes in the radial outer direction, and has an arch shape.
(28) An insertion piece 35 is provided to the other-end portion of the leaf spring body 15, the insertion piece 35 being arranged to be inserted into the slit 18 to slide in the circumferential direction in the slit 18 when the leaf spring body 15 is radially expanded or reduced. A portion of the insertion piece 35 that is slightly in front of the distal end portion is cut out until a position approximately coinciding with a widthwise center line C of the leaf spring body 15, whereby a one-side portion 36 oriented toward the engaging piece 25 is provided.
(29) An end portion of the insertion piece 35 including the one-side portion 36 is bent in the radial outer direction of the leaf spring body 15, whereby a second tab piece 40 facing the first tab piece 20 is provided. A protruding piece 41 protrudes from the protruding distal end portion of the second tab piece 40 toward one side in the width direction of the leaf spring body 15 (in a direction to approach the engaging piece 25), whereby the second tab piece 40 is made easier to pinch with the use of a tool T.
(30) The leaf spring body 15 is arranged to be reduced in diameter while having its first tab piece 20 and second tab piece 40 separated from each other in the circumferential direction in a free state (see
(31) As shown in
(32) A forefront end portion 25a of the engaging piece 25 in the extending direction has a round arch shape (see
(33) A tapered portion 27a spreading in the width direction toward the first tab piece 20 is provided to the base portion 27 of the engaging piece 25 on the side edge closer to the widthwise center line of the leaf spring body 15 (see
(34) A locking portion 30 is provided to the engaging piece 25 in the distal end portion in the extending direction, the locking portion 30 protruding into a hook shape in the width direction of the leaf spring body 15 and being engageable with a surface of the second tab piece 40 that is opposite to the surface facing the first tab piece 20 (see
(35) As shown in
(36) As shown in
(37) The tab pieces 20 and 40 are made to approach each other in the circumferential direction while the leaf spring body 15 is made to warp in the width direction such that the engaging protrusion 31 matches with the engagement holding portion 43, and the engaging protrusion 31 is engaged with the engagement holding portion 43. Accordingly, the leaf spring body 15 can be maintained in the radially expanded state (see
(38) When the tab pieces 20 and 40 are made to further approach each other in the circumferential direction by pinching with the use of the tool T while the state where the leaf spring body 15 is radially expanded is maintained by engaging the engaging protrusion 31 with the engagement holding portion 43, the engaging protrusion 31 is disengaged from the engagement holding portion 43, and the inner side of the portion of the second tab piece 40 where the engagement holding portion 43 is disposed is brought into slidably contact with the tapered portion 27a of the base portion 27 of the engaging piece 25, and the second tab piece 40 moves in the width direction to correct the warp of the leaf spring body 15 in the width direction. Thus, the inner side of the second tab piece 40 is disposed at a position not to overlap with the engaging piece 25 when viewed in the circumferential direction, and the tab pieces 20 and 40 are opened in a direction away from each other in this state, which allows the second tab piece 40 to pass by the engaging piece 25, and the insertion piece 35 to slide in the slit 18, whereby the leaf spring body 15 is reduced in diameter.
(39) In the clamp 10, when viewed from the radial outer direction in the free state where the leaf spring body 15 is reduced in diameter as shown in
(40) As shown in
(41) In
(42) As described above, the first tab piece 20 and the second tab piece 40 are bent at the predetermined inclined angle with respect to the direction L perpendicular to the widthwise center line C of the leaf spring body 15, and extends outward in the width direction of the leaf spring body 15, so that the side surface of the engaging piece 25 closer to the widthwise center line C and the side surface of the second tab piece 40 around the engagement holding portion 43 closer to the widthwise center line C are separated from each other.
(43) With this configuration, a clearance S between the inner surface (the surface facing the first tab piece 20) of the second tab piece 40 around the engagement holding portion 43 and the inner surface (the surface facing the second tab piece 40) of the engaging piece 25 that passes by it is sufficiently secured as shown in
(44) The first tab piece 20 and the second tab piece 40 are bent along the lines inclined at the same inclined angle with respect to the direction L perpendicular to the widthwise center line C of the leaf spring body 15 in the present embodiment as shown in
(45) In the present embodiment, the above-described inclined angle is set such that the engaging piece 25 does not protrude from the outer edge on a one-side portion of the leaf spring body 15 in the width direction (see
(46) The inclined angle of the first tab piece 20 may be different from the inclined angle of the second tab piece 40. When being bent, the first tab piece 20 and the second tab piece 40 need to be bent in the same bending direction.
(47) In
(48) The first tab piece 20 and the second tab piece 40 are bent at the angle inclined to the direction perpendicular to the widthwise center line C of the leaf spring body 15 in the present embodiment. However, either one of the first tab piece 20 and the second tab piece 40 may be bent at the above-described inclined angle, and further the engaging piece 25 may be bent at the above-described inclined angle. To be specific, only at least one of the first tab piece 20, the second tab piece 40 and the engaging piece 25 needs to be bent at the inclined angle and to extend outward in the width direction of the leaf spring body 15 as described above, so that the side surface of the engaging piece 25 closer to the widthwise center line C and the side surface of the second tab piece 40 around the engagement holding portion 43 closer to the widthwise center line C are separated from each other. The case of bending the engaging piece 25 will be described later in another embodiment (
(49) The engaging piece 25 extends from the first tab piece 20, and the locking portion 30 of the engaging piece 25 is engaged with the second tab piece 40 in the present embodiment. However, the present invention is not limited to the present embodiment. In other words, an engaging piece including a locking portion may be provided to one of the first tab piece and the other-end portion of the leaf spring body, and an engagement holding portion arranged to hold, when the locking portion of the engaging piece is engaged therewith, a state of the engagement may be provided to the other one of the first tab piece and the other-end portion of the leaf spring body. The embodiment where the engaging piece is provided to the other-end portion of the leaf spring body will be described later in yet another embodiment (
(50) Next, a procedure to tighten and fix a flexible hose H made of a material such as rubber to a pipe P such as a pipe with the use of the clamp 10 having the above-described configuration will be described.
(51) The first tab piece 20 and the second tab piece 40 are pinched with the use of the tool T such as pliers and pincers (see
(52) In this state, the clamp 10 is disposed on the outer circumference of the hose H mounted on the outer circumference of the one end portion of the pipe P. Then, the first tab piece 20 and the second tab piece 40 are pinched with the use of the tool T such as pliers and pincers as shown
(53) At this time, the first tab piece 20 and the second tab piece 40 are bent at the same inclined angle with respect to the direction L perpendicular to the widthwise center line C of the leaf spring body 15 in the present embodiment. Accordingly, the first tab piece 20 and the second tab piece 40 are disposed approximately parallel to each other (see
(54) In the present embodiment, the inclined angle of the first tab piece 20 and the second tab piece 40 is set such that the engaging piece 25 does not protrude from the outer edge on the one-side portion of the leaf spring body 15 in the width direction. Accordingly, the tool T is made less caught by the engaging piece 25 when pinching the first tab piece 20 and the second tab piece 40 in order to disengage the locking portion 30 of the engaging piece 25 from the engagement holding portion 43 as described above. Accordingly, the operation to reduce the diameter of the leaf spring body 15 can be smoothly performed. Since the engaging piece 25 does not protrude from the outer edge on the one-side portion of the leaf spring body 15 in the width direction, the clamp 10 is not prevented from being downsized, which will be described later.
(55) When the first tab piece 20 and the second tab piece 40 are made to approach each other in the circumferential direction by being pinched with the use of a tool T in this manner, the engaging protrusion 31 is disengaged from the engagement holding portion 43.
(56) At this time, the second tab piece 40 is bent at the inclined angle with respect to the direction L perpendicular to the widthwise center line C of the leaf spring body 15, and the engagement holding portion 43 has a concave portion (see
(57) Then, as described above, after the engaging protrusion 31 of the engaging piece 25 is disengaged from the engagement holding portion 43 of the second tab piece 40, when both the tab pieces 20 and 40 are further made to approach each other, the second tab piece 40 is guided while being brought into slidably contact with the tapered portion 27a of the engaging piece 25, and the second tab piece 40 moves in the width direction of the leaf spring body 15 so as to be separated from the locking portion 30 of the engaging piece 25. As a result, the inner side of the second tab piece 40 and the engaging piece 25 are disposed, while having the clearance S therebetween, at positions not to interfere with each other when viewed along the circumferential direction as shown in
(58) When the tapered portion 27a as described above is not provided, the engaging protrusion 31 of the locking portion 30 of the engaging piece 25 can be disengaged from the engagement holding portion 43 by pinching one side surface of the first tab piece 20 that is opposite to the engaging piece 25 and the protruding piece 41 of the second tab piece 40 with the use of the tool T to displace the second tab piece 40 in the width direction of the leaf spring body 15. In this case, the engaging piece 25 is set so as not to protrude from the outer edge on the one-side portion of the leaf spring body 15 in the width direction. Accordingly, the tool T is made less caught by the engaging piece 25, and the one side surface of the first tab piece 20 and the protruding piece 41 of the second tab piece 40 can be easily pinched. Thus, the operation to reduce the diameter of the leaf spring body 15 can be smoothly performed.
(59) As described above, after the engaging protrusion 31 of the engaging piece 25 is disengaged from the engagement holding portion 43 to move the second tab piece 40 in the width direction so as to be separated from the engaging piece 25, and the second tab piece 40 is disposed at the position not to interfere with the engaging piece 25 of the first tab piece 20, the tool T is gradually opened to open up the space between the first tab piece 20 the second tab piece 40 to release the first tab piece 20 and the second tab piece 40. Then, the insertion piece 35 is made to slide in the slit 18 by elastic restoring force of the leaf spring body 15, whereby the leaf spring body 15 is reduced in diameter to tighten to fix the hose H to the pipe P.
(60) Then, in the clamp 10, when viewed from the radial outer direction in the free state where the leaf spring body 15 is reduced in diameter as shown in
(61) As a result, even when the leaf spring body 15 is reduced in width, and the slit 18 where the insertion piece 35 slidably moves is reduced in width, the width of the engaging piece 25 can be secured to obtain a sufficient strength while maintaining the clearance S between the second tab piece 40 and the engaging piece 25. Accordingly, while the clamp 10 can be downsized, the locking portion 30 of the engaging piece 25 can be engaged with the engagement holding portion 43 to firmly maintain the state where the leaf spring body 15 is radially expanded. In addition, the operation to disengage the locking portion 30 of the engaging piece 25 from the engagement holding portion 43 can be reliably performed.
(62) Since the leaf spring body 15 can be reduced in width, the metallic plate of which the leaf spring body 15 is made can be effectively used with economy, which can improve the yield of products.
(63) The clamp 10 is not different from the clamp having the first tab piece 20A and the second tab piece 40A bent at an angle perpendicular to the widthwise center line C of the leaf spring body 15, which are indicated with virtual lines in
(64) In the present embodiment, the clearance S between the second tab piece 40 and the engaging piece 25 can be secured with the relatively simple configuration in which the first tab piece 20 and the second tab piece 40 are bent at the predetermined inclined angle with respect to the direction L perpendicular to the widthwise center line C of the leaf spring body 15. Also when either one of the first tab piece 20 and the second tab piece 40 is bent at the predetermined inclined angle , the similar effect can be obtained.
(65) A hose clamp according to another embodiment of the present invention is illustrated in
(66) In a hose clamp 10a (clamp 10a) according to the present embodiment, when viewed from the radial outer direction in the free state where the leaf spring body 15 is reduced in diameter as shown in
(67) To be specific, the engaging piece 25 extends from the lower surface of the base portion 27 of the first tab piece 20 via the bent portion 23. When L represents the direction perpendicular to the widthwise center line C of the leaf spring body 15 as shown in
(68) In
(69) The hose clamp 10a can be maintained in the radially expanded state while both the end portions of the leaf spring body 15 are warped in the width direction. Because the engagement state can be maintained by the engagement holding portion 43 (see
(70) In this state, when the clamp 10a is disposed on the outer circumference of the hose H, and the first tab piece 20 and the second tab piece 40 are pinched with the use of the tool T to be made to approach each other, similarly to the above-described embodiment, the engaging protrusion 31 of the locking portion 30 is disengaged from the engagement holding portion 43, the second tab piece 40 is guided while being brought into slidably contact with the tapered portion 27a of the engaging piece 25, and the second tab piece 40 moves in the width direction of the leaf spring body 15 so as to be separated from the locking portion 30 of the engaging piece 25. Accordingly, the inner side of the second tab piece 40 and the engaging piece 25 are disposed, while having the clearance S therebetween, at positions not to interfere with each other when viewed along the circumferential direction. By releasing the first tab piece 20 and the second tab piece 40 in this state, the insertion piece 35 is made to slide in the slit 18 by elastic restoring force of the leaf spring body 15, whereby the leaf spring body 15 is reduced in diameter to tighten to fix the hose H to the pipe P.
(71) In the present embodiment, the clearance S between the inner surface of the second tab piece 40 around the engagement holding portion 43 and the inner surface of the engaging piece 25 that passes by it is sufficiently secured with the relatively simple configuration in which the engaging piece 25 is bent at the predetermined inclined angle with respect to the direction L perpendicular to the widthwise center line C of the leaf spring body 15 (see
(72) A hose clamp according to yet another embodiment of the present invention is illustrated in
(73) As shown in
(74) When viewed from the radial outer direction in the free state where the leaf spring body 15 is reduced in diameter as shown in
(75) As shown in
(76) As shown in
(77) In the clamp 10b, when viewed from the radial outer direction in the free state where the leaf spring body 15 is reduced in diameter as shown in
(78) To be specific, as shown in
(79) The above-described inclined angle in the present embodiment defines an angle at which a side surface A of the second tab piece 40 that is farther from the widthwise center line C of the leaf spring body 15 or a side surface B of the first tab piece 20 that is opposite to the side surface A of the second tab piece 40 is bent so as to be separated from the widthwise center line C of the leaf spring body 15 when at least one of the first tab piece and the second tab piece is bent with respect to the direction perpendicular to the widthwise center line C of the leaf spring body 15.
(80) The first tab piece 20 may be bent at a predetermined angle with respect to the direction L perpendicular to the widthwise center line C of the leaf spring body 15.
(81) The clamp 10b can be maintained in the radially expanded state while both the end portions of the leaf spring body 15 are warped in the width direction. Because the engagement state can be maintained by the engagement holding portion 29 (see
(82) In this state, when the clamp 10b is disposed on the outer circumference of the hose H, and the first tab piece 20 and the second tab piece 40 are pinched with the use of the tool T to be made to approach each other, a pinching force F1 exerted on the inclined second tab piece 40 by the tool T acts on the one end portion of the second tab piece 40 in the width direction as shown in
(83) Then, as shown in
(84) As a result, without providing a structure to assist the disengagement of a locking portion of an engaging piece from an engagement holding portion (e.g., the tapered portion 27a provided to the first tab piece 20 in the above-described embodiment shown in
(85) In the present embodiment, a part of the insertion piece 35 disposed at the other-end portion of the leaf spring body 15 is erected to provide the engaging piece 37 that includes a locking portion 37a at its distal end portion, and the engagement holding portion 29 with which the locking portion 37a is engaged is disposed on the surface of the first tab piece 20 that is opposite to the surface facing the second tab piece 40. Accordingly, the engagement structure of the first tab piece 20 and the second tab piece 40 can be made simpler than the engagement structures of the clamps 10 and 10a in the above-described embodiments where the engaging piece 25 extends from the first tab piece 20, and the locking portion 30 of the engaging piece 25 is engaged with the surface of the second tab piece 40 that is opposite to the surface facing the first tab piece 20. Thus, even though the leaf spring body 15 is reduced in width, the width of the engaging piece 37 can be easily secured, which allows the holding strength between the locking portion 37a of the engaging piece 37 and the engagement holding portion 29 to be enhanced.
(86) In the present embodiment, when viewed from the radial outer direction in the free state where the leaf spring body 15 is reduced in diameter as shown in
(87) While the engaging piece 37 is provided to the engaging piece 35 disposed at the other-end portion of the leaf spring body 15 to be engaged to be held by the engagement holding portion 29 of the first tab piece 20 in the present embodiment, the present invention is not limited to the present embodiment. For example, an engaging piece having an erected shape may be provided to one of the first tab piece and the second tab piece at the other-end portion of the leaf spring body, and an engagement holding portion having an erected shape similarly that is arranged to be engaged with the engaging piece may be provided to the other one of the first tab piece and the second tab piece at the other-end portion of the leaf spring body.
(88) Only the second tab piece 40 is bent in the present embodiment. However, both of the first tab piece 20 and the second tab piece 40 may be bent at an inclined angle that is not perpendicular to the widthwise center line C of the leaf spring body 15 when viewed from the radial outer direction in the free state where the leaf spring body 15 is reduced in diameter as shown in
(89) In the present embodiment, only the first tab piece 20 may be bent at an inclined angle that is not perpendicular to the widthwise center line C of the leaf spring body 15 when viewed from the radial outer direction in the free state where the leaf spring body 15 is reduced in diameter while the second tab piece 40 is not bent as shown in
(90) In this case, when the clamp 10b is disposed on the outer circumference of the hose H, and the first tab piece 20 and the second tab piece 40 are pinched with the use of the tool T to be made to approach each other, bending moment M shown in
(91) The present invention is not limited to the embodiments described above, and that it is also possible to add a variety of modifications to the embodiments. Such embodiments are also included within the scope of the present invention.
DESCRIPTION OF REFERENCE NUMERALS AND SIGNS
(92) 10A, 10B, 10C Hose clamp (Clamp) 15 Leaf spring body 17 Long hole 18 Slit 20 First tab piece 25 Engaging piece 29 Engagement holding portion 30 locking portion 31 Engaging protrusion 35 Insertion piece 37 Engaging piece 37a locking portion 40 Tab piece 43 Engagement holding portion C Widthwise center line