TRACK- OR RAIL-MOUNTED CLOSURE DRIVE ASSEMBLY
20230045412 · 2023-02-09
Inventors
Cpc classification
E05F15/681
FIXED CONSTRUCTIONS
E06B9/74
FIXED CONSTRUCTIONS
International classification
E05F15/681
FIXED CONSTRUCTIONS
E06B3/48
FIXED CONSTRUCTIONS
Abstract
A device for a track- or rail-mounted closure drive assembly can include a lever and cam arrangement configured to drive an engagement member between an engaged position and a disengaged position, the engaged position allowing motor drive of a closure and the disengaged position disconnecting the drive from the motor to the closure; and a rotating body including one or more camming surfaces and one or more peripheral surfaces, the peripheral surfaces including visual indicia to indicate to a user an orientation of the one or more camming surfaces and hence whether the engagement member is in the engaged position or the disengaged position.
Claims
1. A device for a track- or rail-mounted closure drive assembly, the device comprising: a lever and cam arrangement configured to drive an engagement member between an engaged position and a disengaged position, the engaged position allowing motor drive of a closure and the disengaged position disconnecting the drive from the motor to the closure; and a rotating body including one or more camming surfaces and one or more peripheral surfaces, the peripheral surfaces including visual indicia to indicate to a user an orientation of the one or more camming surfaces and hence whether the engagement member is in the engaged position or the disengaged position.
2. The device of claim 1, wherein: the one or more camming surfaces of the rotating body include different profile sections angularly separated from each other, each section having a profile associated with an axial position of the rotating body, the axial position corresponding to whether the engagement member is in the engaged position or the disengaged position, and an angular positioning of the peripheral surfaces corresponds to an angular positioning of the different profile sections of the one or more camming surfaces of the rotating body.
3. The device of claim 1, further comprising a release member associated with a lever of the lever and cam arrangement, manipulation of the release member causing rotation of the rotating body and driving movement of the engagement member by way of the one or more camming surfaces.
4. The device of claim 3, wherein the release member is a pull cord.
5. The device of claim 1, wherein the visual indicia include one or more colours on the peripheral surfaces configured to indicate to a user whether the engagement member is in the engaged position or the disengaged position.
6. The device of claim 1, further comprising a moveable trolley associated with the closure, the trolley configured for movement along the track or rail under drive by a drive component to move the closure between an open position and a closed position, the lever and cam arrangement mounted to the trolley including a body having a guiding surface, wherein the trolley defines an aperture through which a user positioned below the trolley can view the visual indicia on the peripheral surfaces of the rotating body.
7. A device for a track- or rail-mounted closure drive assembly, the device comprising: a moveable trolley associated with a closure, the trolley configured for movement along the track or rail under drive by a drive component to move the closure between an open position and a closed position; an engagement member arranged to provide selective engagement between the trolley and the drive component; a mechanism to move the engagement member between an engaged position and a disengaged position, the engaged position allowing motor drive of a closure by way of the drive component, the mechanism having a user actuation means for manipulation by a user; and a latch for latching the trolley to the track or rail when it is in a position associated with the closed position of the closure, the latch moveable between a latched position and an unlatched position under operation of the mechanism, such that manipulation of the user actuation means to move the engagement member into the disengaged position also has the effect of moving the latch into the unlatched position.
8. The device of claim 7, wherein the latch is biased into the latched position with a biasing element.
9. The device of claim 8, wherein the biasing element is a spring.
10. The device of claim 7, wherein the mechanism includes a rotating body with camming surfaces provided on the periphery of the rotating body and arranged to engage with an element associated with the latch and to move the latch between the latched position and the unlatched position.
11. The device of claim 10, wherein the rotating body is provided with further camming surfaces on axial surfaces of the rotating body, the further camming surfaces configured to cooperate with other components of the mechanism to drive the movement of the engagement member between the engaged position and the disengaged position.
12. The device of claim 10, wherein the rotating body further includes peripheral circumferentially opposing lobes, such that for each successive 90° rotation of the rotating body the latch is configured to alternate between the latched position and the unlatched position.
13. The device of claim 10, wherein the latch further comprises a substantially horizontal lever mounted for pivoting movement around a lever axis on the trolley, the lever including a hook portion to engage, when the latch is in the latched position, with a latch stop on or mounted to the track or rail.
14. The device of claim 13, wherein the drive component includes an element having a shaping which, when the drive component is operated, interacts with a part of the lever to move the latch into the unlatched position, irrespective of the orientation of the rotating body.
15. The device of claim 7, further including a lost motion arrangement configured so that, when the drive component operates in order to move the trolley along the track or rail to move the closure between a closed and an open position, the latch is automatically moved between the latched position and the unlatched position.
16. A closure drive assembly including: a drive motor unit; a drive arrangement actuated by the motor unit, including a drive component; and the device of claim 1.
17. A closure drive assembly comprising: a drive motor unit; a drive arrangement actuated by the motor unit, including the drive component; and the device of claim 7.
18. A closure assembly comprising: a closure mounted to move between an open position and a closed position; and the closure drive assembly of claim 16.
19. A closure assembly comprising: a closure mounted to move between an open position and a closed position; and the closure drive assembly of claim 17.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0073] By way of example only, preferred embodiments of the invention will be described more fully with reference to the accompanying figures, wherein:
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DETAILED DESCRIPTION OF THE DRAWINGS
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First Embodiment
[0089] Trolley 10 is shown in
[0090]
[0091] The inclined guiding surfaces 114 are angled relative to the lower guiding surfaces 112 and the upper guiding surfaces 116, and form a smooth transition therebetween. The transverse guiding surfaces 118 respectively extend, in a substantially perpendicular manner, between the upper guiding surfaces 116 and the adjacent lower guiding surfaces 112, and thus form an abrupt step therebetween. As evident in
[0092] Trolley body 100 further includes a lateral shuttle receiving portion 130 as shown, which includes a rectangular profile shuttle bore 132, sized and configured to receive drive belt 8 and a shuttle 600 therethrough. Trolley body 100 also includes a closure arm bracket 140 for attachment to closure arm 4, allowing movement of trolley 10 to be transferred to door 2. In addition, trolley body 100 includes an elongated lever aperture 150 to allow movement of lever 300 therethrough. A stop 160 provided on trolley body 100 is positioned above a part of the lever 300 to provide a resting position for lever 300 and to prevent its over-rotation.
[0093] Rotating body 200 is further shown in
[0094] A front face of rotating body 200 (
[0095] Camming surfaces 202 include various arcuately extending parts, with radial transitions therebetween, comprising lower surfaces 212a, 212b and upper surfaces 216a, 216b, with inclined ramp surfaces 214a, 214b providing a smooth transition therebetween. Upper surfaces 216a, 216b terminate in first transverse surfaces 222a, 222b (orientated parallel to central axis 201), which provide a step down to intermediate lower surfaces 220a, 220b which act as offset setting surfaces (as described below), which in turn step down to lower surfaces 212a, 212b by way of second transverse surfaces 218a, 218b. It will be appreciated that surfaces 212a, 214a, 216a, 220a and 222a are respectively positioned on diametrically opposite sides of rotating body 200 to surfaces 212b, 214b, 216b, 220b and 222b. The lower, upper and intermediate lower surfaces 212, 216 and 220 are all planar surfaces extending perpendicularly to central axis 201.
[0096] The intermediate lower surfaces 220a, 220b provide offset setting surfaces. As described in further detail below, these surfaces 220 assist in disengaging an engagement member 430 by providing an offset position therefor.
[0097] A rear face of rotating body 200 (
[0098] Each subset of body camming surfaces (e.g. surfaces 232a, 234a, 236a, 238a) extends through a quarter of the full arcuate range. As will be understood from the description below, the movement of the body camming surfaces 230 against the guiding surfaces 110 provides indexing of the rotational movement of rotating body 200 around annular support boss 120.
[0099] Lever 300 is illustrated in
[0100] Lever camming surfaces 310 comprise inclined lever surfaces 314a, 314b which meet upper lever surfaces 316a, 316b. Upper lever surfaces 316a, 316b terminate in transverse lever surfaces 318a, 318b (orientated parallel to central axis 201), which provide a step transition down to a lower lever surface 312. Lower lever surface 312 and upper lever surfaces 316a and 316b are planar surfaces extending perpendicularly to central axis 201. As
[0101] On the arm of lever 300, near the lever camming surfaces, is a notch 326 shaped to receive the end of spring 410, as discussed below.
[0102] At the other end of the lever arm of lever 300 a lever end portion 330 is provided, having a release member attachment 332, to be connected to the release member 500 (e.g. a cord) to afford actuation of lever 300. It will be appreciated that lever 300 and release member 500 may be integrated or alternatively made from separate parts. In addition, lever 300 includes an end stop portion 334 configured to engage with stop 160 of trolley body 100.
[0103] As discussed further below, engagement member 430 is a cylindrical pin arranged to be driven in the axial direction by movement in that direction by the lever 300, against the force of a coil spring 410, by virtue of retaining clip 440 carried in a circumferential groove in member 430. When engagement assembly 400 is assembled, spring 410 is positioned in a compressed state between lever 300 (with a suitably shaped end of the spring locating in notch 326) and an end plate 420, which acts to bias lever 300 towards its resting position. Spring 410 serves to bias engagement member 430 into the shuttle bore 132 to engage with shuttle 600 by way of a groove or suitable recess in the outer wall thereof. As will be understood, when member 430 is engaged with shuttle 600, movement of drive belt 8 results in trolley 10 travelling along track 9.
[0104] In the resting position, end stop portion 334 of lever 300 engages with stop 160. The ends of spring 410 are engaged with end plate 420 and lever 300, so to bias lever 300 towards this resting position. Spring 410 thus acts both as a compression spring and as a torsion spring.
[0105] As
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[0107] Further, in this configuration, guiding surfaces 110 are engaged with corresponding body camming surfaces 230. Lower guiding surface 112b is engaged with upper body surface 236d, upper guiding surface 116a is engaged with lower body surface 232a, and inclined guiding surface 114a is engaged with the inclined body surface 234a. There is similar engagement between the other respective elements of these camming surfaces.
[0108] In this configuration, and as can be seen in
[0109] If the user wishes to disengage the trolley from the drive, eg. to manually operate door 2, engagement member 430 needs to be withdrawn from engagement with shuttle 600. To this end, the user pulls down on release member 500, which rotates lever 300 to the position illustrated in
[0110] Further, as lever 300 is rotated in this way, the torque on spring 410 increases.
[0111] At a certain point of rotation of lever 300, upper lever surfaces 316 move beyond the end of upper surfaces 216 and under force of spring 410 move relative to rotating body 200 to abut offset setting surfaces 220, accompanied by a click audible to the user. The configuration of the mechanism is such that this point can only be reached by operating release member 500 with a substantial component of movement in a direction away from door 2. This substantial component may be, for example, 10° away from vertical in a direction away from the door.
[0112] At this point, release of member 500 by the user allows lever 300 to rotate back under spring force to its resting position, at which stop portion 334 engages once again with stop 160. During this rotation, transverse lever surfaces 318 engage first transverse lever surfaces 222, so to rotate rotating body 200 through 90°. Further, during this rotation, body camming surfaces 230 are rotated relative to guiding surfaces 110. In particular, each set of body camming surfaces (e.g., 232a, 234a, 236a) is shifted to an adjacent set of guiding surfaces 110 on trolley body 100, the mutual engagement being realised by the moving into mutual abutment of transverse body surfaces 238 against transverse guiding surfaces 118 with an axial movement of body 200, accompanied by a further audible click.
[0113] In this configuration, illustrated in
[0114] As will be understood, in order to move engagement member 430 back into a position where it can re-engages with shuttle 600, the release member 500 is again operated in the same manner, which moves upper lever surfaces 318 along intermediate lower surfaces 220 to a point at which where upper lever surfaces 318 engage once again with the lower surfaces 212 under the spring force (with an audible click). Following this, as member 500 is released, lever 300 rotates back to its resting position under force of spring 410, and transverse lever surfaces 318 act to drive second transverse surfaces 218 and thus to rotate rotating body 200 by a further 90°. At the same time, during this movement, each set of body camming surfaces (e.g., 232a, 234a, 236a) is shifted to the next adjacent set of guiding surfaces 110 on trolley body 100, the mutual engagement being realised by the moving into mutual abutment of transverse body surfaces 238 against transverse guiding surfaces 118 with an axial movement of body 200, again accompanied by a further audible click.
[0115] This therefore results in a return to the configuration of
[0116] As will be understood, the engagement between rotating body 200 and body camming surfaces 230 provides a one way ratchet with a 90° indexing, while the engagement between lever camming surfaces 310 and the rotating body afford successive rotations of the rotating body by 90°, each successive rotation resulting in an alternation between the two different axial positions of lever 300, due to the different axial offsets provided by the lower 212 and lower intermediate 220 surfaces of the rotating member (which control the position of engagement member 430), as well as an alternation between visible green and red indicia. As will be clear, this provides for engagement and disengagement to be achieved by the same user action, which avoids the need for users to apply different (possibly less intuitive) actions to achieve the desired setting.
[0117] Importantly, by requiring that a release must be made with a substantial component of movement in a direction away from door 2, the security of the closure assembly 1 is greatly enhanced, as a purely downward pull on release member 500 or downward pull with a component towards door 2 (such as would result in accessing and pulling it from outside the door) will not result in disengagement of the trolley from the shuttle. It is thus extremely difficult for an unauthorised person who manages to reach and manoeuvre release member 500 from outside the door (e.g., with a shaped wire tool introduced between door and frame) to successfully effect disengagement of the door from the drive.
[0118] Further, the green and red indicia 205, 206 and the positive engagement into each position (with audible feedback) assist users to determine the state of the engagement member 430, which further assists with regard to ease of use, reliability and security.
Second Embodiment
[0119] An alternative embodiment of the present invention is illustrated in
[0120] The mechanism to engage and disengage drive between trolley 100′ and shuttle 600′ functions in the same manner as that illustrated and described above with reference to the first embodiment, and will not therefore be described again in detail, other than with reference to differences in particular features and interengagement with additional components specific to this embodiment.
[0121] The drawings of the second embodiment show closure arm 4 connected to closure arm bracket 140′ by way of pivoting connection 142′. Further, the second embodiment employs a different form of belt-joiner shuttle 600′. In particular, as can be seen in
[0122] In addition,
[0123] As most clearly seen in
[0124] As shown in the drawings, track latching lever 550′ has a generally planar elongate form, with its pivot position approximately midway along its length. For most of its length it is straight, with a significant portion projecting out of trolley body 100′ in a direction towards garage door 2, terminating in outboard end 554′. Towards the other end, located largely within trolley body 110, it features a downward dog-leg portion 556′ terminating in a generally horizontal inboard end 558′.
[0125] Near the upper edge of lever 550′ in the portion projecting out of, but still close to, trolley body 100′, is formed a lateral tab 560′ which projects in a transverse direction relative to lever 550′ (shown most clearly in
[0126] The means for engagement and disengagement of trolley 10′ from shuttle 600′ are in most respects as described above with reference to the first embodiment. In particular, trolley body 110′ features a suitably shaped and positioned annular support boss 120′ providing ramp camming guide surfaces against which rotating body 200′ is mounted and urged by spring 410′ (which also serves to return lever 300′ to its rest position once it has been pulled and released). Rotating body 200′ and lever 300′ are provided with suitable ramp camming surfaces to effect the same mechanism, whereby a first full pull on lever 300′ in a direction with a substantial component of movement away from door 2, and subsequent release, serves to rotate body 200′ by 90°, the engagement with support boss 120′ resulting in axial movement of lever 300′ against the force of spring 410′, so moving engagement member 430′ out of engagement with shuttle 600′. A further full pull on lever 300′ in the same direction, with subsequent release, rotates body 200′ by a further 90°, allowing it (by virtue of its engagement with the surfaces of support boss 120′) to return to its original axial position, such that engagement member 430′ projects within shuttle bore 132′ to afford engagement with shuttle 600′.
[0127] In this embodiment, as shown most clearly in
[0128] The upper face 559′ of lever inboard end 558′ of track latching lever 550′ bears against the outer surface of rotating body 200′, to act as a cam follower. When a cam surface 204′ engages follower face 559′ (ie. the state shown in
[0129] Another distinction of this second embodiment of the invention is that engagement member 430′ is received in a blind long slot 610′ (see
[0130] As shown in
[0131] This mechanism, interacting with the other parts of trolley 10′ and shuttle 600′, provides an automatic latching means for trolley body 110′ when in its normal ‘door closed’ position, as shown most clearly in
[0132] When electric motor operator 6 is employed to drive belt 8 to open door 2, belt connector shuttle 600′ moves in a direction towards the drive pinion. The play provided by long slot 610′, within which the end of engagement member 430 is located, allows around 10 mm of movement before shuttle 600′ begins to move trolley body 110. Within this movement, shuttle ramp 604′ engages with the ramp surface of the leading inclined wing portion 562′ of lateral tab 560′, so lifting tab 560′ up on to raised end portion 602′. This has the effect of raising the projecting end of lever 550′, thus disengaging latch hook 564′ from the restraining edge 583′ of latch stop means 580′. This lost motion arrangement means that by the time trolley 10′ begins its movement, driven by its engagement with shuttle 600, latch lever 580′ is in its unlatched position, and follower face 559′ of lever inboard end 558′ is no longer seated on cam surface 204′. Of course, green indicia 205′ remains visible to the user, as body 200′ has not been rotated.
[0133] Full or partial opening of door 2 can then follow. When the door is closed again, shuttle 600′ returns trolley 10′ toward its rest position (door closed position), the movement of shuttle 600′ in this direction relative to trolley body 110′ resulting in tab 560′ travelling back down ramp 604′, allowing latching lever 550 (by virtue of ramp edge 555′ and hook 564′) to latch again with latch stop means 580′ once the door is closed.
[0134] Selective disengagement of the trolley from the drive for manual operation of door 2 results (as in the first embodiment) in withdrawal of engagement means 430′ and rotation of rotating body 200′ by 90°. This exposes red indicia 207′ to a user, and at the same time the cam action between lobe surface 206′ and follower surface 559′ results in unlatching lever 550′ from latch stop means 580′ (by way of anticlockwise rotation of lever 550′, when viewed as shown in
[0135] Alternatively, if release member 500 is actuated when the door is still in an open position, and electric motor operator 6 is actuated, belt drive means 8 will be driven until shuttle 600′ is received by shuttle bore 132′. The rounded end of shuttle 600′ (see
[0136] The components of the devices of the two embodiments described and illustrated herein are manufactured from suitable plastics and metal materials. The plastics components may be plastic formed using typical injection moulding processes known in the art, the plastic material selected for suitability for the present purposes. Metal parts may be mild steel or die-cast from a suitable allow such as an aluminium alloy.
[0137] In particular, certain parts such as the trolley body and the shuttle may be manufactured from a suitable engineering polymer, such as Dupont's Delrin®, an acetal homopolymer self-lubricating resin material, which is lightweight but durable and has suitable low wear and low friction properties. The rotating body is preferably made from an aluminium alloy, while the latch lever and latch stop components are made from mild steel. The springs are fabricated from music wire steel, all circlips from a suitable spring steel.
[0138] In this specification, adjectives such as left and right, top and bottom, upper and lower, first and second, and the like may be used to distinguish one element or action from another element or action without necessarily requiring or implying any actual such relationship or order. Where context permits, reference to a component, an integer or step (or the like) is not to be construed as being limited to only one of that component, integer, or step, but rather could be one or more of that component, integer or step.
[0139] The above description relating to embodiments of the present invention is provided for purposes of description to one of ordinary skill in the related art. It is not intended to be exhaustive or to limit the invention to a single disclosed embodiment. As mentioned above, numerous alternatives and variations to the present invention will be apparent to those skilled in the art from the above teaching. Accordingly, while some alternative embodiments have been discussed specifically, other embodiments will be apparent or relatively easily developed by those of ordinary skill in the art. The invention is intended to embrace all modifications, alternatives, and variations of the present invention that have been discussed herein, and other embodiments that fall within the spirit and scope of the above described invention.
[0140] It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.
[0141] As used herein, except where the context requires otherwise, the term “comprise” and variations of the term, such as “comprising”, “comprises” and “comprised”, are not intended to exclude further additives, components, integers or steps.
TABLE-US-00001 Parts List 1 - Closure assembly 2 - Door 4 - Closure arm 6 - Controller 8 - Drive belt 9 - Track 10 - Trolley 100 - Trolley body 110 - Guiding surfaces 112 - Lower guiding surface 114 - Inclined guiding surface 116 - Upper guiding surface 118 - Transverse guiding surface 120 - Annular support boss 122 - Support boss tubular bore 130 - Shuttle receiving portion 132 - Shuttle bore 140 - Closure arm attachment 150 - Lever aperture 160 - Stop 200 - Rotating body 201 - Rotational central axis 202 - Camming surfaces 204 - Position indicating surfaces (engaged) 205 - (Green) indicia 206 - Position indicating surfaces (disengaged) 207 - (Red) indicia 208 - Rotating body throughbore 212 - Lower surfaces 214 - Inclined surfaces 216 - Upper surfaces 218 - First transverse surfaces 220 - Intermediate lower surfaces (offset setting surfaces) 222 - Second transverse surfaces 230 - Body camming surfaces 232 - Lower body surfaces 234 - Inclined body surfaces 236 - Upper body surfaces 238 - Transverse body surfaces 300 - Lever 310 - Lever camming surfaces 312 - Lower lever surface 314 - Inclined lever surfaces 316 - Upper lever surfaces 318 - Transverse lever surfaces 320 - Lever bore 321 - Annular projection 326 - Spring location notch 330 - Lever end portion 332 - Release member attachment 334 - End stop portion 400 - Engagement assembly 410 - Spring 420 - End plate 430 - Engagement member 440 - Retaining clip 500 - Release member 600 - Shuttle Additional features particular to second embodiment 142′ - Connection to closure arm bracket 550′ - Track latching lever 170′ - Lever boss formation 172′ - Lever pivot pin 174′ - Lever pivot axis 176′ - Lever return spring 552′ - Blind hole (for end of lever return spring) 554′ - Lever outboard end 556′ - Lever dog-leg portion 558′ - Lever inboard end 559′ - Upper face (cam follower) 560′ - Lateral tab 562′ - Tab wing portions 564′ - Hook 602′ - Shuttle raised end portion 604′ - Ramp 610′ - Blind long slot 580′ - Latch stop means 582′ - Top latch plate 583′ - Restraining edge 584′ - Bottom clamping plate 586′ - Bolts 588′ - Front lip 590′ - Upper leading latch ramp 583′ - Rear restraining edge 555′ - Ramp edge of hook