Position detecting system based on inductive sensing
10036656 ยท 2018-07-31
Assignee
Inventors
- George Pieter Reitsma (Redwood City, CA)
- Richard Dean Henderson (San Jose, CA, US)
- Jonathan Baldwin (Sunnyvale, CA, US)
Cpc classification
International classification
G01B7/14
PHYSICS
Abstract
A position detecting system detects and responds to the movement of a target through a sensing domain area of a plane. The movement causes the amount of the target that lies within a sensing domain area to change. A portion of the target always lies within at least one of the sensing domain areas of the plane.
Claims
1. A position detecting system comprising: a first sensing plane; a first differential sensor having a first coil with a first longitudinal axis substantially orthogonal to the first sensing plane, the first coil to generate a first time varying magnetic field with a plurality of first magnetic field vectors that intersect a first sensing domain area of the first sensing plane, each first magnetic field vector that intersects the first sensing domain area having a normal component that lies orthogonal to the first sensing plane and a tangent component that lies parallel to the first sensing plane, a magnitude of the normal component being substantially greater than a magnitude of the tangent component, an orientation of the normal component matching an orientation of the first time varying magnetic field at an intersection of the first longitudinal axis and the first sensing plane; a second differential sensor having a second coil with a second longitudinal axis substantially orthogonal to the first sensing plane, the second coil to generate a second time varying magnetic field with a plurality of second magnetic field vectors that intersect a second sensing domain area of the first sensing plane, each second magnetic field vector that intersects the first sensing domain area having a normal component that lies orthogonal to the first sensing plane and a tangent component that lies parallel to the first sensing plane, a magnitude of the normal component being substantially greater than a magnitude of the tangent component, an orientation of the normal component matching an orientation of the second time varying magnetic field at an intersection of the second longitudinal axis and the first sensing plane; a first target being movable within the first sensing plane, some portion of the first target always lying within the first sensing domain area of the first sensing plane; and a second target being movable within the first sensing plane, some portion of the second target always lying within the second sensing domain area of the first sensing plane; the first and second targets configured to move simultaneously through respectively the first and second sensing domain areas; processing circuitry coupled to the first and second differential sensors, the processing circuit controlling the first and second differential sensors to determine a differential response of the first and second differential sensor to the first and second targets; a support structure connected to the first sensor, the second sensor, the first target and the second target.
2. The system of claim 1, wherein the first target is configured with a first shape; and the second target configured with a second shape that is a reverse inverted orientation of the first shape; the respective responses of the first and second differential sensors to the simultaneous movement of respectively the first and second targets being differentially inverse.
3. The system of claim 2, wherein the first and second targets are configured as right triangles, and oriented with facing hypotenuses.
4. The system of claim 1, wherein the first and second targets are configured with respectively coarse and fine shapes to provide respectively coarse and fine responses of the first and second differential sensors to the simultaneous movement of respectively the first and second targets.
5. The system of claim 4, wherein the first target is configured with a first shape to provide a coarse response to movement of the first target along the first shape; and the second target is configured with a concatenation of multiple copies of a second shape to provide a fine response to movement of the second target from one concatenated second shape to a next concatenated second shape.
6. The system of claim 1, wherein the processing circuitry is one of: a multiplexer coupled to the first and second differential sensors, and a processor coupled to the multiplexer; or first and second processors coupled respectively to the first and second differential sensors.
7. The system of claim 1, wherein at least one of the first and second targets is a negative shape configured as a slot in a sheet of conductive material.
8. A position detecting system comprising: first and second sensing planes with a substantially parallel orientation; a differential sensor having a first coil disposed between the first and second sensing planes, the first coil having a first longitudinal axis substantially orthogonal to the first and second sensing planes, the first coil to generate a first time varying magnetic field with a plurality of first magnetic field vectors that intersect a first sensing domain area of the first sensing plane, and a plurality of second magnetic field vectors that intersect a second sensing domain area of the second sensing plane, opposite the first sensing domain area of the first sensing plane, each of the first and second magnetic field vectors having a normal component that lies orthogonal to the respective sensing plane and a tangent component that lies parallel to the respective sensing plane, a magnitude of the normal component being substantially greater than a magnitude of the tangent component, an orientation of the normal component matching an orientation of the respective time varying magnetic field at an intersection of the first longitudinal axis and the oppositely disposed first and second sensing planes; a first target being movable within the first sensing plane, some portion of the first target always lying within the first sensing domain area of the first sensing plane; and a second target being movable within the second sensing plane, some portion of the second target always lying within the second sensing domain area of the second sensing plane; the first and second targets configured to move simultaneously through respectively the first and second sensing domain areas; processing circuitry coupled to the differential sensors, the processing circuit controlling the differential sensor to determine a differential response of the differential sensor to the first and second targets; a support structure connected to the first sensor, the second sensor, the first target and the second target.
9. The system of claim 8, wherein the first and second targets are configured with substantially identical shapes to provide the differential response of the differential sensor to the substantially simultaneous movement of the first and second targets within respective first and second sensing domain areas.
10. The system of claim 8, wherein at least one of the first and second targets is a negative shape configured as a slot in a sheet of conductive material.
11. A position detecting system comprising: at least one sensing plane; a differential sensor having at least a first coil with an associated longitudinal axis substantially orthogonal to the at least one sensing plane; the differential sensor to generate at least one time varying magnetic field that creates at least first and second sensing domain areas of the at least one sensing plane; each of the first and second sensing domain areas defined by magnetic field vectors having a normal component that lies orthogonal to the respective sensing plane and a tangent component that lies parallel to the respective sensing plane, a magnitude of the normal component being substantially greater than a magnitude of the tangent component, an orientation of the normal component matching an orientation of the respective time varying magnetic field at an intersection of the associated longitudinal axis and the at least one sensing plane; a first target being movable within the at least one sensing plane, some portion of the first target always lying within the first sensing domain area; and second target being movable within the at least one sensing plane, some portion of the second target always lying within the second sensing domain area; the first and second targets configured to move simultaneously through respectively the first and second sensing domain areas; processing circuitry coupled to the differential sensor, the processing circuit controlling the differential sensor to determine a differential response to the first and second targets; a support structure connected to the differential sensor, the first target and the second target.
12. The system of claim 11, wherein: the differential sensor comprises first and second coils with respective first and second longitudinal axes substantially orthogonal to the at least one sensing plane; and the first and second coils to generate respective first and second time varying magnetic fields that respectively create the first and second sensing domain areas of the at least one sensing plane.
13. The system of claim 12, wherein the first target is configured with a first shape; and the second target configured with a second shape that is a reverse inverted orientation of the first shape; the respective responses of the first and second differential sensors to the simultaneous movement of respectively the first and second targets being differentially inverse.
14. The system of claim 13, wherein the first and second targets are configured as right triangles, and oriented with facing hypotenuses.
15. The system of claim 12, wherein the processing circuitry is one of: a multiplexer coupled to the first and second coils, and a processor coupled to the multiplexer; or first and second processors coupled respectively to the first and second coils.
16. The system of claim 11, wherein the first and second targets are configured with respectively coarse and fine shapes to provide respectively coarse and fine responses of the first and second differential sensors to the simultaneous movement of respectively the first and second targets.
17. The system of claim 16, wherein the first target is configured with a first shape to provide a coarse response to movement of the first target along the first shape; and the second target is configured with a concatenation of multiple copies of a second shape to provide a fine response to movement of the second target from one concatenated second shape to a next concatenated second shape.
18. The system of claim 11, comprising first and second sensing planes with a substantially parallel orientation; the differential sensor having a first coil disposed between the first and second sensing planes, with an associated longitudinal axis substantially orthogonal to the first and second sensing planes; the differential sensor to generate with the first coil the at least one time varying magnetic field to create first and second oppositely disposed sensing domain areas of respectively the first and second sensing planes; the first target being movable within the first sensing plane, some portion of the first target always lying within the first sensing domain area; and the second target being movable within the second sensing plane, some portion of the second target always lying within the second sensing domain area.
19. The system of claim 18, wherein the first and second targets are configured with substantially identical shapes to provide the differential response of the differential sensor to the substantially simultaneous movement of the first and second targets within respective first and second sensing domain areas.
20. The system of claim 11, wherein at least one of the first and second targets is a negative shape configured as a slot in a sheet of conductive material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(15) This description and the figures disclose example embodiments and applications that illustrate various aspects and technical features of the invention disclosed and claimed in this specification. Known circuits, functions and operations are not described in detail to avoid unnecessarily obscuring the principles and features of the claimed invention.
(16) A position detecting system of the present invention includes one or more coils, electronics that are connected to the coils, and one or more electrically conductive targets that are partially exposed to the magnetic fluxes of the one or more coils. The electronics sense the characteristics of the coils, such as the coil quality or Q factor at the excitation frequency or the inductances of the coils. Both are a function of the total amount of magnetic flux that a target receives from a coil.
(17) The position of the one or more targets is determined within a plane that lies perpendicular to the longitudinal axes of the one or more coils at a substantially constant longitudinal distance from the one or more coils. The longitudinal axis of a coil is defined to be the line that passes through both the magnetic north and south poles of the magnetic field that is generated by the coil when the coil is excited by a DC electric current.
(18) The longitudinal distance between a coil and a target is defined as the distance between the coil and the plane measured along the longitudinal axis. The distance is measured between a first point and a second point. The first point lies where the longitudinal axis of the coil intersects with the plane on the one side, while the second point lies where the longitudinal axis intersects with the area that is enclosed by the nearest turn of the coil on the other side.
(19) The longitudinal distances, measured between the one or more coils and the plane in which the one or more targets are located, are sufficiently short such that the magnetic flux generated by the coils that intersects with the plane is mainly concentrated within sensing domains, where a sensing domain is a limited area of the plane.
(20) The sensing domain (the limited area of the plane) is defined by three conditions: the magnetic field lines intersect with the plane in which the target is located; the normal components of the magnetic field lines are substantially larger than the tangential components; and the normal components have the same orientation as the normal component of the magnetic field that is observed at the intersection of the longitudinal axis of the coil and the plane.
(21) The positions of the one or more targets in the plane are detected by determining for each target the percentage of the total magnetic flux it receives from each coil. Because the magnetic flux is concentrated within sensing domains in the plane in which the positions of targets are determined, the targets receive almost all of the magnetic flux from the coils within the areas where the targets overlap with the sensing domains of concentrated magnetic flux.
(22) A change in the position of a target within the plane results in a change in the amount of overlap between a target and the one or more sensing domains of concentrated magnetic flux, which therefore results in a change in the percentage of magnetic flux that is received by that target.
(23) In the simplest case, position is detected using a single target and a single coil by determining the magnetic flux the target receives from the coil. The coil response depends on the amount of overlap between the surface area of the target and the sensing domain of concentrated magnetic flux generated by the coil.
(24) The accuracy and detection range can be improved by using a single target and multiple coils by determining the magnetic flux the target receives from the coils. In this embodiment, the response of each coil depends on the amount of overlap between the surface area of the target and the sensing domain of concentrated magnetic flux that is generated by that coil. The result is obtained by combining the measurements from all of the coils.
(25) Accuracy and detection range can also be improved by using multiple targets that are connected together with a support structure, while using one sensing coil for each target. The position of the connected targets is detected by determining the magnetic flux each target receives from each coil. In this embodiment, the response of each coil depends on amount of overlap between the surface area of the target it is facing and the sensing domain of magnetic flux that is generated by that coil. The result is obtained by combining the measurements from all coils.
(26) Accuracy and detection range can also be improved by using multiple targets that are connected together with a support structure, and using multiple sensing coils for each target. The position of the connected targets is detected by determining the amount of magnetic flux each target receives from each coil. In this embodiment, the response of each coil depends on the amount of overlap between the surface area of the target it is facing with the sensing domains of concentrated magnetic flux generated by that coil. The result is obtained by combining the measurements from each coil.
(27) The sensor response to a change in the position of a target depends on the amount of the surface area of a target that lies within a sensing domain area of concentrated magnetic flux generated by the sensor. As a result, the response of the sensor to position is controlled by the shape of a target. Therefore, a shape can be chosen that optimizes the dynamic range in any application.
(28) In an alternative embodiment, the targets can be located in two parallel planes, where both planes are located on different sides of the one or more coils, and both planes are substantially perpendicular with the longitudinal axes of the one or more coils. The longitudinal distance between each plane and the one or more coils is sufficiently short such that the magnetic flux generated by the coils that intersects with both planes is mainly concentrated within sensing domains.
(29) The response of each coil in this embodiment depends on the sum of the overlap regions of surface areas of the two targets facing each side of the coil, and the sensing domain of magnetic flux generated by that coil. The targets on either side of the coil can be connected to a support structure, in which case a first order elimination of axial movement can be obtained. The targets can also move independently in which case a differential response to the movement of both targets can be obtained.
(30)
(31) As shown in
(32) In operation, coil 114 generates a time varying magnetic field 116 which, in turn, has a number of magnetic field vectors H that intersect a sensing domain area 120 of a plane 122. Each magnetic field vector H that intersects the sensing domain area 120 has a normal component H.sub.N that lies orthogonal to plane 122, and a tangent component H.sub.T that lies parallel to plane 122.
(33) Further, for each magnetic field vector H that intersects the sensing domain area 120, a magnitude of the normal component H.sub.N is substantially greater than a magnitude of the tangent component H.sub.T. In addition, the orientation of the normal component H.sub.N is the same as the orientation of time varying magnetic field 116 at the intersection of the longitudinal axis X and plane 122. Plane 122, in turn, is substantially orthogonal to the longitudinal axis X. In addition, no portion of plane 122 passes through sensor 110.
(34) As further shown in
(35) Position detecting system 100 additionally includes a support structure 132 that is connected to sensor 110 and target 130. Support structure 132 can include a single structure or any combination of structures or elements that allow sensor 110 and target 130 to move relative to each other.
(36) For example, support structure 132 can hold sensor 110 in a fixed position and allow target 130 to move within plane 122. Alternately, support structure 132 can hold target 130 in a fixed position and allow sensor 110 to move in a plane that lies parallel to plane 122. Further, support structure 132 can allow both sensor 110 and target 130 to move.
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(38) In this case, target 130 begins in an initial position as shown in
(39) As shown in
(40) Thus, as a result of target 130 moving substantially only within plane 122, target 130 continuously lies a substantially constant longitudinal distance DL from coil 114. Further, the direction of movement can be reversed so that the initial position of target 130 is shown in
(41) Alternately,
(42) In addition, instead of sensor 110 moving continuously from the initial position to the final position, sensor 110 can stop at any position between the initial position and the final position. Further, the direction of movement can be reversed so that the initial position of sensor 110 is shown in
(43) As a result, target 130 moves within, and is movable within, time varying magnetic field 116 regardless of whether only target 130 physically moves, only sensor 110 physically moves, or both target 130 and sensor 110 physically move. In addition, regardless of whether target 130 physically moves, sensor 110 physically moves, or both target 130 and sensor 110 physically move, the longitudinal distance LD remains substantially constant when a relative movement between sensor 110 and target 130 changes the amount of target 130 that lies within the sensing domain area 120.
(44) Referring again to
(45) Processing circuit 134 can be implemented as an integrated circuit that is physically spaced apart from sensor 110 and target 130. In other words, processing circuit 134 and sensor 110 are not co-located. For example, sensor 110 can be located adjacent to a disc brake assembly in an automobile, where significant temperatures can be present, while integrated processing circuit 134 can be located away from the disc brake where substantially lower temperatures are present.
(46) There are many other reasons why it can be beneficial to locate processing circuit 134 away from sensor 110. Not being co-located eliminates the need for routing the power and ground wires. It may also make economic sense to integrate the coil (which is inexpensive) with an assembly, while keeping all electronics in one box at another location.
(47) In operation, target 130 is exposed to the time varying magnetic field 116. The magnetic flux from the time varying magnetic field 116 induces eddy currents in target 130, with the strongest eddy currents located in the portion of target 130 that lies within the sensing domain area 120.
(48) The movement of target 130 within plane 122 (or sensor 110 within a plane parallel to plane 122) changes the amount of target 130 that lies within the sensing domain area 120. As a result, the movement changes the percentage of the total amount of magnetic flux generated by coil 114 that is received by target 130 which, in turn, changes the magnitudes of the eddy currents.
(49) For example, the movement of target 130 from the position shown in
(50) Similarly, the movement of target 130 from the position shown in
(51) The changes in the percentage of magnetic flux received by target 130 and in the magnitudes of the eddy currents cause the electrical characteristics of coil 114 to change. For example, one coil characteristic that changes in response to changes in the percentage of magnetic flux received by target 130 is the inductance of coil 114. Another coil characteristic that changes in response to changes in the percentage of magnetic flux received by target 130 is the quality or Q factor of coil 114.
(52) Processing circuit 134 then receives the coil characteristic from sensor 110, and determines the position of target 130 with respect to the position of sensor 110 in response to the coil characteristic. For a change in coil characteristic to be detectable by processing circuit 134, two criteria need to be met.
(53) First, the change in characteristic must be significant with respect to the noise in the system. This includes noise from coil 114, noise received by coil 114 from the environment, and noise from processing circuit 134. Second, the change in characteristic must be significant with respect to the resolution of the system.
(54)
(55) As shown in
(56) Processing circuit 134 is also implemented with a controller 314 that controls the open and closed state of switch 312, and measures a voltage V across coil 114. Processing circuit 134 is further implemented with a position calculation circuit 316 that determines a position of target 110 with respect to the position of sensor 110 in response to a decay signal DY output by controller 314.
(57) In operation, controller 314 closes switch 312 for a predetermined period of time, which allows current source 310 to source a current into coil 114. The current sourced into coil 114 generates a time varying magnetic field. Next, controller 314 opens switch 312, and then detects the decay of the voltage V across coil 114.
(58) The magnetic field induces eddy currents to flow in target 130. The eddy currents weaken the magnetic field which, in turn, changes the rate that the voltage V decays across coil 114. Controller 314 measures the changes in the decay rates, and outputs the decay signal DY to represent the change in the decay rates. Position calculation circuit 316 then determines a position of target 130 with respect to the position of sensor 110 in response to the decay signal DY.
(59) In a second implementation example, as shown in
(60) In addition, coil 114 can optionally be wrapped around a magnetic core 354 to increase the strength of the time varying magnetic field. Further, tank circuit 352 includes wiring that provides the connections between coil 114 and capacitor 350. In
(61) As further shown in
(62) As additionally shown in
(63) In the present example, amplitude control circuit 370 includes an amplitude detector 372 that measures the amplitude of the alternating voltage V across tank circuit 352, and outputs a measured amplitude signal MEA in response. Amplitude control circuit 370 also includes a reference circuit 374 that outputs a reference signal REF that corresponds to the oscillation amplitude of alternating voltage V.
(64) Further, amplitude control circuit 370 additionally includes a comparator output circuit 376 that compares the measured amplitude signal MEA to the reference amplitude signal REF, and generates the impedance control signal ICS based on the difference between the measured amplitude signal MEA and the reference amplitude signal REF.
(65) As also shown in
(66) In operation, electrical energy flows back and forth between coil 114 and capacitor 350 in tank circuit 352, oscillating at a frequency that is defined by the values of the coil 114 and capacitor 350. The amplitude of the oscillation is kept constant by the negative impedance circuit 360, which makes up for the positive impedance of tank circuit 352.
(67) An ideal tank circuit oscillating at the resonant frequency is lossless, alternately storing the energy in the inductor and capacitor. Real world tank circuits, however, are not lossless, but continuously lose a small amount of energy due to the resistance 356 associated with the coil 114, losses of the capacitor 350, the wires that connect the coil 114 and capacitor 350 together, and the eddy current losses that the magnetic field generated by coil 114 induces in target 130.
(68) Thus, a small amount of additional maintenance energy must be provided by negative impedance circuit 360 to tank circuit 352. The small amount of additional maintenance energy allows tank circuit 352 to overcome the energy loss due to the losses in both tank circuit 352 and in target 130, and allows tank circuit 352 to maintain steady oscillation.
(69) In the present example, amplitude detector 372 generates the measured amplitude signal MEA to represent the changes in the amplitude of the time varying magnetic field by measuring changes in the amplitude of the alternating voltage V across tank circuit 352. Comparator output circuit 374 receives the measured amplitude signal MEA, compares the measured amplitude signal MEA to the reference amplitude signal REF from reference circuit 376, and outputs the impedance control signal ICS in response to the difference between the measured amplitude signal MEA and the reference amplitude signal REF. Negative impedance circuit 360 responds to the impedance control signal ICS by adjusting the negative impedance in order to match and compensate for the positive impedance of tank circuit 352 to maintain the oscillation amplitude at a level that is equal to the amplitude reference REF provided by comparator output circuit 374.
(70) Thus, after tank circuit 352 begins to oscillate at the resonant frequency, negative impedance circuit 360 provides the maintenance energy required by tank circuit 352 to cancel out the positive impedance of tank circuit 352 to maintain oscillation amplitude of sensor 110 at the amplitude reference REF provided by reference circuit 374.
(71) With target 130 lying within the time varying magnetic field generated by tank circuit 352, the time varying magnetic field induces eddy currents to flow in target 130. The eddy currents, which have the same effect as a resistor placed across tank circuit 352, change the amplitude of the time varying magnetic field.
(72) As a result, the positive impedance of tank circuit 352 decreases, such that the amplitude of the alternating voltage V across tank circuit 352 decreases. Amplitude detector 372 measures the changes in the amplitude of the time varying magnetic field by measuring changes in the amplitude of the alternating voltage V, and generates the measured amplitude signal MEA in response.
(73) Comparator output circuit 376 receives the measured amplitude signal MEA, compares the measured amplitude signal MEA to the reference amplitude signal REF, and outputs the impedance control signal ICS in response to the difference between the measured amplitude signal MEA and the reference amplitude signal REF. Negative impedance circuit 360 responds to the impedance control signal ICS by decreasing the magnitude of the negative impedance in order to match the lower positive impedance of tank circuit 352 so that steady state oscillation of tank circuit 352 is restored at an oscillation amplitude of alternating voltage V that equals the reference amplitude signal REF provided by reference circuit 374.
(74) Thus, in response to target 130 lying within the time varying magnetic field, which initially reduces the amplitude of the time varying magnetic field, amplitude control circuit 370 detects the falling amplitude and outputs the impedance control signal ICS. In response to the impedance control signal ICS, negative impedance circuit 360 decreases the magnitude of its negative impedance to cancel out the decrease of the positive resonance impedance of tank circuit 352 that results from the presence of target 130 in the time varying magnetic field.
(75) As a result,
(76)
(77) As shown in
(78) As shown in
(79) As shown in
(80) In addition, as shown in
(81)
(82) The
(83) As with sensor 110, the time varying magnetic field 116-1 has a number of magnetic field vectors that intersect a sensing domain area 120-1 of plane 122, the time varying magnetic field 116-2 has a number of magnetic field vectors that intersect a sensing domain area 120-2 of plane 122, and the time varying magnetic field 116-3 has a number of magnetic field vectors that intersect a sensing domain area 120-3 of plane 122.
(84) In addition, each magnetic field vector that intersects a sensing domain area has a normal component that lies orthogonal to plane 122 and a tangent component that lies parallel to plane 122. Further, a magnitude of the normal component is substantially greater than a magnitude of the tangent component. In addition, the orientation of each normal component, the orientation of the time varying magnetic field 116-1 at the intersection of the longitudinal axis X1 and plane 122, the orientation of the time varying magnetic field 116-2 at the intersection of the longitudinal axis X2 and plane 122, and the orientation of the time varying magnetic field 116-3 at the intersection of the longitudinal axis X3 and plane 122 are the same.
(85) Position detecting system 500 also differs from position detecting system 100 in that target 130 is implemented as a curved structure, such as the curved structure 408 shown in
(86) Further, the amount of target 130 that lies within the sensing domain area 120-1 changes as target 130 moves, the amount of target 130 that lies within the sensing domain area 120-2 changes as target 130 moves, and the amount of target 130 that lies within the sensing domain area 120-3 changes as target 130 moves.
(87) In addition, position detecting system 500 has three wiring assemblies 136-1, 136-2, and 136-3 that are connected to the outputs of the three sensors 110-1, 110-2, and 110-3, and a multiplexor 510 that is connected to processing circuit 134 and the three wiring assemblies 136-1, 136-2, and 136-3.
(88) Processing circuit 134 and multiplexor 510 can be formed in an integrated circuit 512 that is physically spaced apart from the sensors 110-1, 110-2, and 110-3. In other words, integrated circuit 512 and the sensors 110-1, 110-2, and 110-3 are not co-located. For example, the sensors 110-1, 110-2, and 110-3 can be located adjacent to a disc brake assembly in an automobile, where significant temperatures can be present, while integrated circuit 512 can be located away from the disc brake where substantially lower temperatures are present.
(89) There are many other reasons why it can be beneficial to locate integrated circuit 512 away from the sensors 110-1, 110-2, and 110-3. Not being co-located eliminates the need for routing the power and ground wires. It may also make economic sense to integrate the coils (which are inexpensive) with an assembly, while keeping all electronics in one box at another location.
(90) In operation, target 130 is exposed to a first time varying magnetic field generated by coil 114-1, a second time varying magnetic field generated by coil 114-2, and a third time varying magnetic field generated by coil 114-3. The magnetic fluxes from the three time varying magnetic fields induce eddy currents in target 130, with the strongest eddy currents located in the portions of target 130 that lie within the sensing domain areas 120-1, 120-2, and 120-3.
(91) As shown in
(92) The changes in the percentage of magnetic flux received by target 130 and in the magnitudes of the eddy currents cause the electrical characteristics (e.g., inductance and Q factor) of the coils 114-1, 114-2, and 114-3 to change. Thus, coil 114-1 has a coil characteristic that changes as target 130 moves within the sensing domain area 120-1, coil 114-2 has a coil characteristic that changes as target 130 moves within the sensing domain area 120-2, and coil 114-3 has a coil characteristic that changes as target 130 moves within the sensing domain area 120-3.
(93) Multiplexor 510 selectively passes the changed coil characteristics from the sensors 110-1, 110-2, and 110-3 to processing circuit 134 under the control of processing circuit 134. Processing circuit 134 then determines the position of target 130 with respect to the positions of the sensors 110-1, 110-2, and 110-3 in response to the coil characteristics.
(94) In an alternate embodiment, target 130 can be implemented with the hatched-in portion shown in
(95) In a further embodiment, target 130 can begin over a portion of a first sensing domain area, then be extended in a direction to gradually cover all of the first sensing domain area, further extended in the direction to gradually cover all of the first and second sensing domain areas, and yet be further extended in the direction to gradually cover all of the first, second, and third sensing domain areas.
(96)
(97) The
(98) For example, the sensors 110-1, 110-2, and 110-3 can be located adjacent to a disc brake assembly in an automobile, where significant temperatures can be present, while integrated circuit 610 with the three processing circuits 134-1, 134-2, and 134-3 can be located away from the disc brake where substantially lower temperatures are present.
(99) There are many other reasons why it can be beneficial to locate integrated circuit 610 away from the sensors 110-1, 110-2, and 110-3. Not being co-located eliminates the need for routing the power and ground wires. It may also make economic sense to integrate the coils (which are inexpensive) with an assembly, while keeping all electronics in one box at another location.
(100) Position detecting system 600 operates the same as position detecting system 500 except that position detecting system 600 utilizes the three processing circuits 134-1, 134-2, and 134-3 to process the responses from the sensors 110-1, 110-2, and 110-3.
(101)
(102) The
(103) As with sensor 110, the time varying magnetic field 116-1 has a number of magnetic field vectors that intersect a sensing domain area 120-1 of plane 122, and the time varying magnetic field 116-2 has a number of magnetic field vectors that intersect a sensing domain area 120-2 of plane 122.
(104) Each magnetic field vector that intersects a sensing domain area has a normal component that lies orthogonal to plane 122 and a tangent component that lies parallel to plane 122. Further, a magnitude of the normal component is substantially greater than a magnitude of the tangent component.
(105) In addition, the orientation of each normal component, the orientation of the time varying magnetic field 116-1 at the intersection of the longitudinal axis X1 and plane 122, and the orientation of the time varying magnetic field 116-2 at the intersection of the longitudinal axis X2 and plane 122 are the same. Plane 122, in turn, is substantially orthogonal to each of the two longitudinal axes X1 and X2.
(106) Position detecting system 700 also differs from position detecting system 100 in that position detecting system 700 utilizes multiple targets 130 in lieu of a single target 130. The
(107) Some portion of target 130-1 always lies within the sensing domain area 120-1, and some portion of target 130-2 always lies within the sensing domain area 120-2. Further, the amount of target 130 that lies within the sensing domain area 120-1 changes as target 130 moves, and the amount of target 130 that lies within the sensing domain area 120-2 changes as target 130 moves.
(108) Position detecting system 700 also differs from position detecting system 100 in that position detecting system 700 has two wiring assemblies 136-1 and 136-2 that are connected to the outputs of the two sensors 110-1 and 110-2, and a multiplexor 710 that is connected to processing circuit 134 and the two wiring assemblies 136-1 and 136-2.
(109) Processing circuit 134 and multiplexor 710 can be formed in an integrated circuit 712 that is physically spaced apart from the sensors 110-1 and 110-2. In other words, integrated circuit 712 and the sensors 110-1 and 110-2 are not co-located. For example, the sensors 110-1 and 110-2 can be located adjacent to a disc brake assembly in an automobile, where significant temperatures can be present, while integrated circuit 712 that has processing circuit 134 and multiplexor 710 can be located away from the disc brake where substantially lower temperatures are present.
(110) There are many other reasons why it can be beneficial to locate integrated circuit 712 away from the sensors 110-1 and 110-2. Not being co-located eliminates the need for routing the power and ground wires. It may also make economic sense to integrate the coil (which is inexpensive) with an assembly, while keeping all electronics in one box at another location. Further, support structure 132 is connected to the sensors 110-1 and 110-2, and the targets 130-1 and 130-2.
(111) In operation, target 130-1 is exposed to a first time varying magnetic field 116-1 generated by coil 114-1, while target 130-2 is exposed to a second time varying magnetic field 116-2 generated by coil 114-2. The magnetic flux from the first time varying magnetic field 116-1 induces eddy currents in target 130-1, with the strongest eddy currents located in the portions of target 130-1 that lie within the sensing domain area 120-1. Similarly, the magnetic flux from the second time varying magnetic field 116-2 induces eddy currents in target 130-2, with the strongest eddy currents located in the portions of target 130-2 that lie within the sensing domain area 120-2.
(112) As shown in
(113) Since the targets 130-1 and 130-2 are oriented with facing hypotenuses in a reverse inverted position, the movement causes the percentage of magnetic flux received by one target 130 to increase, while causing the percentage of magnetic flux received by the other target 130 to decrease. As a result, the magnitudes of the eddy currents in one target 130 increase, while the magnitudes of the eddy currents in the other target 130 decrease.
(114) The changes in the percentages of magnetic flux received by the targets 130-1 and 130-2, and in the magnitudes of the eddy currents, cause the electrical characteristics (e.g., inductance and Q factor) of the coils 114-1 and 114-2 to change. Thus, coil 114-1 has a first coil characteristic that changes as target 130-1 moves within the sensing domain area 120-1 of plane 122, and coil 114-2 has a second coil characteristic that changes as target 130-2 moves within the sensing domain area 120-2 of plane 122.
(115) Multiplexor 710 selectively passes the changed coil characteristics from the sensors 110-1 and 110-2 to processing circuit 134 under the control of processing circuit 134. Processing circuit 134 then determines the position of target 130-1 with respect to the position of sensor 110-1 in response to the first coil characteristic, and the position of target 130-2 with respect to the position of sensor 110-2 in response to the second coil characteristic.
(116) One of the advantages of position detecting system 700 is that position detecting system 700 can eliminate errors that result from movement in the axial or longitudinal direction. Although movement of the targets 130-1 and 130-2 is limited to plane 122, mechanical tolerances in support structure 132 can introduce a small amount of non-planar movement.
(117)
(118) As shown in
(119)
(120) As a result, the two sensors 110-1 and 110-2 are directly connected to the two processing circuits 134-1 and 134-2 by the two wiring assemblies 130-1 and 130-2. The two processing circuits 134-1 and 134-2 can be formed in an integrated circuit 810 that is physically spaced apart from the sensors 110-1 and 110-2.
(121) For example, the sensors 110-1 and 110-2 can be located adjacent to a disc brake assembly in an automobile, where significant temperatures can be present, while integrated circuit 810 that has the processing circuits 134-1 and 134-2 and multiplexor 810 can be located away from the disc brake where substantially lower temperatures are present.
(122) There are many other reasons why it can be beneficial to locate integrated circuit 810 away from the sensors 110-1 and 110-2. Not being co-located eliminates the need for routing the power and ground wires. It may also make economic sense to integrate the coil (which is inexpensive) with an assembly, while keeping all electronics in one box at another location.
(123) Position detecting system 800 is an example of a differential system where first sensor 110-1 generates a coarse response and second sensor 110-2 generates a fine response. A target can have an arbitrary sensing range by stretching the shape, i.e., elongating the shape. However, as the shape is stretched the resolution is reduced due to the limited dynamic range of the processing circuit.
(124) This limitation is overcome by using the second inductor 112-2, and the second target 130-2, which is not a stretched shape, but a concatenation of multiple copies of the same shape, such as the end-to-end diamond shapes with concave sides shown in the
(125) Thus, the stretched target 130-1 is used to measure the coarse position, while the repetitive pattern target 130-2 is used to enhance the accuracy of the position measurement. For all of the shapes shown in
(126) Position detecting system 800 operates the same as position detecting system 700, except that position detecting system 800 utilizes two targets 130-1 and 130-2 that have different shapes, and two processing circuits 134-1 and 134-2 to process the responses from the sensors 110-1 and 110-2.
(127) Processing circuit 134-1, which is connected to sensor 110-1, receives a coarse response based on the coil characteristic from sensor 110-1, and determines a position of target 130-1 with respect to a position of the sensor 110-1 in response to the coarse response. Processing circuit 134-2, which is connected to sensor 110-2, receives a fine response based on the coil characteristic from sensor 110-2, and determines a position of target 130-2 with respect to a position of sensor 110-2 in response to the fine response.
(128)
(129) The
(130) Magnetic field vector H1 has a normal component H1.sub.N that lies orthogonal to plane 122-1, and a tangent component H1.sub.T that lies parallel to plane 122-1. Further, a magnitude of the normal component H1.sub.N is substantially greater than a magnitude of the tangent component H1.sub.T. In addition, the orientation of the normal component H1.sub.N is the same as the orientation of time varying magnetic field 116 at the intersection of the longitudinal axis X and plane 122-1.
(131) Similarly, magnetic field vector H2 has a normal component H2.sub.N that lies orthogonal to plane 122-2, and a tangent component H2.sub.T that lies parallel to plane 122-2. Further, a magnitude of the normal component H2.sub.N is substantially greater than a magnitude of the tangent component H2.sub.T. In addition, the orientation of the normal component H2.sub.N is the same as the orientation of time varying magnetic field 116 at the intersection of the longitudinal axis X and plane 122-2.
(132) The first and second planes 122-1 and 122-2 are substantially orthogonal to the longitudinal axis X, with coil 114 lying between the first and second planes 122-1 and 122-2. In addition, target 130-1 moves within plane 122-1, while some portion of target 130-1 always lies within the sensing domain area 120-1. Similarly, target 130-2 moves within plane 122-2, while some portion of target 130-2 always lies within the sensing domain area 120-2. Further, the amount of target 130-1 that lies within the sensing domain area 120-1 changes as target 130-1 moves, and the amount of target 130-2 that lies within the sensing domain area 120-2 changes as target 130-2 moves. Further, support structure 132 is connected to the sensor 110 and the targets 130-1 and 130-2.
(133) In operation, target 130-1 and target 130-2 are exposed to the time varying magnetic field 116 generated by coil 114. The magnetic flux from the time varying magnetic field induces eddy currents in targets 130-1 and 130-2, with the strongest eddy currents located in the portions of the target 130-1 that lie within the sensing domain area 120-1, and in the portions of the target 130-2 that lie within the sensing domain area 120-2.
(134) As shown in
(135) The changes in the percentages of magnetic flux received by the targets 130-1 and 130-2, and in the magnitudes of the eddy currents, cause the electrical characteristics (e.g., inductance and Q factor) of coil 114 to change. Thus, coil 114 has a coil characteristic that changes as the targets 130-1 and 130-2 move within the sensing domain areas 120-1 and 120-2 of plane 122. Processing circuit 134 then receives the coil characteristic from sensor 110, and determines the position of the targets 130-1 and 130-2 with respect to the position of sensor 110 in response to the coil characteristic.
(136) Processing circuit 134 can be implemented as an integrated circuit that is physically spaced apart from sensor 110 and the targets 130-1 and 130-2. In other words, processing circuit 134 and sensor 110 are not co-located. For example, sensor 110 can be located adjacent to a disc brake assembly in an automobile, where significant temperatures can be present, while integrated processing circuit 134 can be located away from the disc brake where substantially lower temperatures are present.
(137) There are many other reasons why it can be beneficial to locate processing circuit 134 away from sensor 110. Not being co-located eliminates the need for routing the power and ground wires. It may also make economic sense to integrate the coil (which is inexpensive) with an assembly, while keeping all electronics in one box at another location.
(138)
(139) As shown in
(140)
(141) The
(142) As with sensor 110, the time varying magnetic field 116-1 has a number of magnetic field vectors H1 that intersect a sensing domain area 120-1 of plane 122-1, the time varying magnetic field 116-2 has a number of magnetic field vectors H2 that intersect a sensing domain area 120-2 of plane 122-1, the time varying magnetic field 116-3 has a number of magnetic field vectors H3 that intersect a sensing domain area 120-3 of plane 122-2, and the time varying magnetic field 116-4 has a number of magnetic field vectors H4 that intersect a sensing domain area 120-4 of plane 122-2.
(143) The magnetic field vectors H1, H2, H3, and H4 have normal components H1.sub.N, H2.sub.N, H3.sub.N, and H4.sub.N, respectively, that lie orthogonal to the planes 122-1 and 122-2, and a tangent component H1.sub.T, H2.sub.T, H3.sub.T, and H4.sub.T, respectively, that lie parallel to plane 122-1 and 122-2. Further, a magnitude of the normal component H1.sub.N, H2.sub.N, H3.sub.N, and H4.sub.N is substantially greater than a magnitude of the tangent component H1.sub.T, H2.sub.T, H3.sub.T, and H4.sub.T.
(144) The orientation of the normal components H1.sub.N and H2.sub.N are the same as the orientation of time varying magnetic fields 116-1 and 116-2, respectively, at the intersections of the longitudinal axes X1 and X2, respectively, and plane 122-1. Similarly, the orientation of the normal components H3.sub.N and H4.sub.N are the same as the orientation of time varying magnetic fields 116-3 and 116-4, respectively, at the intersections of the longitudinal axes X3 and X4, respectively, and plane 122-2. In addition, the first and second planes 122-1 and 122-2 are substantially orthogonal to the longitudinal axes X1, X2, X3, and X4.
(145) Further, target 130-1 moves within plane 122-1, while some portion of target 130-1 always lies within the sensing domain area 120-1 or 120-2. Similarly, target 130-2 moves within plane 122-2, while some portion of target 130-2 always lies within the sensing domain area 120-3 or 120-4. Further, the amount of target 130-1 that lies within the sensing domain areas 120-1 and 120-2 changes as target 130-1 moves, and the amount of target 130-2 that lies within the sensing domain area 120-3 and 120-4 changes as target 130-2 moves.
(146) In addition, the planes 122-1 and 122-2 are substantially orthogonal to the axes X1, X2, X3, and X4. Further, support structure 132 is connected to the sensors 110-1, 110-2, 110-3, and 110-4 and the targets 130-1 and 130-2. Position detecting system 1000 also utilizes multiple processing circuits 134 in lieu of a single processing circuit. The
(147) The processing circuits 134-1, 134-2, 134-3, and 134-4 can be formed in an integrated circuit 1010 that is physically spaced apart from the sensors 110-1, 110-2, 110-3, and 110-4. In other words, integrated circuit 1010 and the sensors 110-1, 110-2, 110-3, and 110-4 are not co-located. For example, the sensors 110-1, 110-2, 110-3, and 110-4 can be located adjacent to a disc brake assembly in an automobile, where significant temperatures can be present, while integrated circuit 1010 that has the processing circuits 134-1, 134-2, 134-3, and 134-4 can be located away from the disc brake where substantially lower temperatures are present.
(148) There are many other reasons why it can be beneficial to locate integrated circuit 1010 away from the sensors 110-1, 110-2, 110-3, and 110-4. Not being co-located eliminates the need for routing the power and ground wires. It may also make economic sense to integrate the coil (which is inexpensive) with an assembly, while keeping all electronics in one box at another location.
(149) In operation, target 130-1 is exposed to the time varying magnetic fields 116-1 and 116-2 generated by the coils 114-1 and 114-2. The magnetic flux from the time varying magnetic fields 116-1 and 116-2 induces eddy current in target 130-1, with the strongest eddy currents located in the portions of the target 130-1 that lie within the sensing domain areas 120-1 and 120-2.
(150) Similarly, target 130-2 is exposed to the time varying magnetic fields 116-3 and 116-4 generated by the coils 114-3 and 114-4. The magnetic flux from the time varying magnetic fields 116-3 and 116-4 induces eddy current in target 130-2, with the strongest eddy currents located in the portions of the target 130-2 that lie within the sensing domain areas 120-3 and 120-4.
(151) As shown in
(152) As a result, the movement changes the percentage of the total amount of magnetic flux generated by the coils 114-1, 114-2, 114-3, and 114-4 that is received by the targets 130-1 and 130-2 which, in turn, changes the magnitudes of the eddy currents in the targets 130-1 and 130-2.
(153) The changes in the percentages of magnetic flux received by the targets 130-1 and 130-2, and in the magnitudes of the eddy currents, cause the electrical characteristics (e.g., inductance and Q factor) of the coils 114-1, 114-2, 114-3, and 114-4 to change. Thus, the first and second coils 114-1 and 114-2 have first and second coil characteristics that change as target 130-1 moves within the sensing domain areas 120-1 and 120-2 of plane 122-1, while the third and fourth coils 114-3 and 114-4 have third and fourth coil characteristics that change as target 130-2 moves within the sensing domain areas 120-3 and 120-4 of plane 122-2.
(154) Processing circuit 134-1 receives the coil characteristic from sensor 110-1, and determines a position of target 130-1 with respect to the position of sensor 110-1 in response to the coil characteristic of coil 114-1. Processing circuit 134-2 receives the coil characteristic from sensor 110-2, and determines a position of target 130-1 with respect to the position of sensor 110-2 in response to the coil characteristic of coil 114-2.
(155) Processing circuit 134-3 receives the coil characteristic from sensor 110-3, and determines a position of target 130-2 with respect to the position of sensor 110-3 in response to the coil characteristic of coil 114-3. Processing circuit 134-4 receives the coil characteristic from sensor 110-4, and determines a position of target 130-2 with respect to the position of sensor 110-4 in response to the coil characteristic of coil 114-4.
(156)
(157) As shown in
(158)
(159) Multiplexor 1110 and processing circuit 134 can be formed in an integrated circuit 1112 that is physically spaced apart from the sensors 110-1, 110-2, 110-3, and 110-4. For example, the sensors 110-1, 110-2, 110-3, and 110-4 can be located adjacent to a disc brake assembly in an automobile, where significant temperatures can be present, while integrated circuit 1112 that has processing circuit 134 and multiplexor 1110 can be located away from the disc brake where substantially lower temperatures are present.
(160) There are many other reasons why it can be beneficial to locate integrated circuit 1112 away from the sensors 110-1, 110-2, 110-3, and 110-4. Not being co-located eliminates the need for routing the power and ground wires. It may also make economic sense to integrate the coil (which is inexpensive) with an assembly, while keeping all electronics in one box at another location.
(161) In operation, multiplexor 1110 selectively passes the changed coil characteristics from the sensors 110-1, 110-2, 110-3, and 110-4 to processing circuit 134 under the control of processing circuit 134. Processing circuit 134 then determines the position of target 130-1 with respect to the position of the first and second sensors 110-1 and 110-2 in response to the first and second coil characteristics, and the position of target 130-2 with respect to the position of the third and fourth sensors 110-3 and 110-4 in response to the third and fourth coil characteristics.
(162) A single-target single-sensor system cannot distinguish the differences between movement in the axial or longitudinal direction. However, by utilizing two sensors, such as in
(163) One advantage of the position detecting systems is that since the response of a sensor 110 depends on the amount of a target 130 that lies within a sensing domain area 120, the response of sensor 120 to position is controlled by the shape of target 110. Therefore, a shape can be chosen that optimizes the dynamic range in any application.
(164) An additional advantage of the position detecting systems is that the sensing range is independent of the diameter of coil 114. In the prior art case of axial sensing (where only the longitudinal distance between the target and the coil increases or decreases), the range is limited to approximately 50% of the coil diameter. However, in the present invention, lateral sensing enables position sensing over an arbitrary distance. In addition, the position detecting systems enable sensing range extension without losing resolution. Because the target shape can be chosen arbitrarily, it enables range extension by using a coarse/fine approach, such that high resolution is maintained.
(165) A further advantage of the position detecting systems is that when multiple sensors are used, the multiple sensors enable position sensing in multidimensional space, where each sensor adds one dimension. This, in turn, enables the elimination of position tolerances in one or more spatial dimensions, where each additional sensor enables the elimination of one dimension. The use of multiple sensors also enables the elimination of temperature drift. Temperature drift can be eliminated by creating a differential setup and a ratiometric setup, and by using a reference sensor and a reference target. Temperature drift can also be eliminated by using multiple sensors with different shaped targets.
(166) Another advantage of the position detecting systems is that because planar shapes can be applied, inexpensive printed circuit board (PCB) manufacturing techniques can be applied to build targets that allow position sensing in any planar direction, including circular and linear. There is no need for complex mechanical assemblies as in the prior art case of axial sensing.
(167) Further, multiple sensors 110 can be applied to detect the position of target 130. In addition, because inexpensive PCB manufacturing techniques can be applied, multiple mechanically coupled targets 130 can be applied. This enables elimination of measurement errors due to mechanical tolerances in multiple directions that are orthogonal to the motion that is being detected.
(168) The preceding description of certain example embodiments and applications, and generally associated methods, illustrate the principles and features of the claimed invention. Other embodiments and applications, and various design choices, will be apparent to those skilled in the art from the description, figures and claims of this specification. Accordingly, the preceding description does not define or limit the scope of the invention, which is defined by the following claims.