Pump unit and respiratory assistance device
10036377 ยท 2018-07-31
Assignee
Inventors
Cpc classification
F04B19/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M15/02
HUMAN NECESSITIES
A61M16/00
HUMAN NECESSITIES
F04F5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pump unit includes a micro pump and an assist mechanism. The micro pump includes: a housing having an inflow port and an outflow port; and a pump device built in the housing, the pump device transporting a fluid from the inflow port to the outflow port. The assist mechanism includes a jet nozzle for jetting a fluid. A jet port is opened at a tip portion of the jet nozzle. The assist mechanism is disposed in such a manner that a gap through which a fluid outside can flow is formed between the tip portion and the housing. The jet port is located in proximity to the inflow port. The jet port directly faces the inflow port.
Claims
1. A pump unit comprising a first pump body on an upstream side which sucks in a fluid outside a first housing into the housing through first inlet formed in a surface of the first housing and discharges the fluid to the outside of the first housing through a first outlet formed in the first housing by means of a first pump device housed in the first housing; a second pump body on a downstream side which sucks in a fluid outside a second housing into the second housing through a second inlet formed in a surface of the second housing and discharges the fluid to the outside of the second housing through a second outlet formed in the second housing by means of a second pump device housed in the second housing; and a jet nozzle provided at the first outlet of the first pump body on the upstream side, the jet nozzle including a jet port in a tip portion thereof and disposed at a position where a gap is formed by a peripheral portion of the second inlet of the second pump body on the downstream side and the tip portion.
2. The pump unit according to claim 1, wherein the jet port directly faces the second inlet.
3. The pump unit according to claim 1, comprising a tubular flow passage forming member projected from the surface of the second housing at the peripheral portion of the second inlet of the second pump body on the downstream side, the tubular flow passage forming member forming a flow passage of a fluid jetted from the jet port.
4. The pump unit according to claim 3, wherein the flow passage forming member has a narrowing part expanding in a direction from the second housing toward the jet nozzle.
5. The pump unit according to claim 3, wherein the flow passage forming member has an expanding part expanding in a direction from the jet nozzle toward the second housing.
6. The pump unit according to claim 3, wherein the jet port is positioned inside the flow passage forming member.
7. The pump unit according to claim 1, wherein the tip portion is passed through the second inlet.
8. The pump unit according to claim 1, wherein the jet nozzle expands toward the tip portion.
9. A respiratory assistance device comprising: a flow passage through which an expiratory or inspiratory gas passes; a nozzle disposed in the flow passage, the nozzle jetting an acceleration gas in an expiratory or inspiratory direction; and the pump unit according to claim 1, the pump unit being fixed around the flow passage, the pump unit supplying the acceleration gas to the nozzle.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DESCRIPTION OF EMBODIMENTS
(23) Exemplary embodiments of the present invention will now be described below in detail with reference to the drawings.
(24) As shown in
(25) A micro pump proposed in Patent Literature WO 2008/069266, for example, can be used as the micro pump 11. As shown in
(26) The pump device 32 is electrically connected to the power-supplying terminal 33. The pump device 32 includes: a piezoelectric element 32A deformable with the application of a voltage; and a deformable box 32B deformable by the actuation of the piezoelectric element. The deformable box 32B includes a diaphragm 32BA and an oscillation wall 32BB. The diaphragm 32BA is provided in a portion of the deformable box 32B facing the inflow port 11A. The oscillation wall 32BB is provided in a portion of the deformable box 32B facing the outflow port 11B. A primary blower chamber 32K is formed inside the deformable box 32B, i.e., between the diaphragm 32BA and the oscillation wall 32BB. In the oscillation wall 32BB, an opening 32BD through which the fluid is moved between the inside and outside of the primary blower chamber 32K is formed at a position directly facing the outflow port 11B. The piezoelectric element 32A is attached to a surface of the diaphragm 32BA facing the inflow port 11A.
(27) When the diaphragm 32BA is oscillated by the piezoelectric element 32A, the fluid is moved between a secondary blower chamber 32L formed by the housing 16 and the pump device 32 and the primary blower chamber 32K. The movement of the fluid causes the oscillation wall 32BB to resonate. The oscillation of the diaphragm 32BA and the oscillation wall 32BB causes a fluid to be sucked from the inflow port 11A. The fluid sucked from the inflow port 11A is passed through the secondary blower chamber 32L and released from the outflow port 11B. The micro pump 11 is suitable for use as a blower for transporting a fluid. The micro pump 11 can transport a fluid without employing a check valve.
(28) The frequency of the diaphragm 32BA is greater than or equal to 1 kHz, for example, and preferably in an inaudible range (for example, 18 kHz or more and 27 kHz or less). If the frequency of the diaphragm 32BA is in the inaudible range, even when a device (for example, a respiratory assistance device) having the pump device 32 is worn at a predetermined part of a patient (especially a part closer to an ear), the patient cannot hear the operational noise of the pump device 32. Thus, it is prevented from giving discomfort caused by the operational noise to the patient.
(29) The micro pump 11 further includes sensor units 35 and 36. The sensor unit 35 includes: a pressure sensor that detects a static pressure P of a fluid at the inflow port 11A; and a flow sensor that detects a flow rate Q of the fluid at the inflow port 11A. The sensor unit 36 includes: a pressure sensor that detects a static pressure P of a fluid at the outflow port 11B; and a flow sensor that detects a flow rate Q of the fluid at the outflow port 11B.
(30) The micro pump 11 is formed in a plate shape and extremely small (about 20 mm in length20 mm in width2 mm in thickness, for example). Nevertheless, the micro pump 11 can transport a fluid of up to about 1 L/min when the input sine wave is set at 26 kHz under 15 Vpp (Volt peak to peak) and can obtain a static pressure of up to 2 kPa (see
(31) Furthermore, an inner diameter of the outflow port 11B in the micro pump 11 is relatively small, for example, smaller than or equal to 2 mm, preferably smaller than or equal to 1 mm.
(32) Since the micro pump 11 transports a fluid by the oscillation of the diaphragm 32BA caused by the piezoelectric element 32A, there is naturally a limit in the volume of a fluid the micro pump 11 can transport. The static pressure-flow rate characteristics exhibit a trend as shown in
(33) Note that the micro pump 11 may have a monomorph (unimorph) structure as described above in which a single piezoelectric element 32A is attached to the diaphragm 32BA or a bimorph structure in which two piezoelectric elements 32A are attached to each other in order to increase the amount of oscillation. An appropriate structure of the micro pump 11 may be selected depending on its purpose such as the transportation of a fluid. While the micro pump 11 can transport a fluid without employing a check valve, the micro pump 11 may be replaced by a micro pump including a check valve at the inflow port or the outflow port.
(34) Referring back to
(35) The pump unit 10 further includes a cylindrical flow passage forming tube 40. The flow passage forming tube 40 is configured to form a flow passage of the fluid jetted from the jet port 12NA. The flow passage forming tube 40 is formed so as to project from a facing surface 16S of the housing 16 facing the assist mechanism 12 at a peripheral portion of the inflow port 11A.
(36) The jet port 12NA is positioned inside the flow passage forming tube 40. The flow passage forming tube 40 is formed so as to expand from the micro pump 11 toward the assist mechanism 12. While the flow passage forming tube 40 shown in
(37) The assist mechanism 12 is disposed in such a manner that a gap 47 through which a fluid outside the micro pump 11 can flow is formed between the tip portion 12NS and the flow passage forming tube 40. It is preferable that the jet port 12NA be located in proximity to the inflow port 11A. It is also preferable that the jet port 12NA be located directly facing the inflow port 11A. The opening size of the jet port 12NA is smaller than that of the inflow port 11A. Specifically, the opening shape of the jet port 12NA is confined within the opening shape of the inflow port 11A (see
(38) The assist mechanism 12 may be composed of the micro pump 11 serving as the pump body 12BD and the jet nozzle 12N attached to the outlet 11B of the micro pump 11, for example.
(39) As shown in
(40) When the micro pump 11 is used as the pump body 12BD, the pump device 32 corresponds to the pump part 12P.
(41) Operation of the pump unit 10 will be described next. Under the control of the controller 50 (see
(42) The operation of the pump part 12P causes a fluid to be jetted from the jet port 12NA. Since the jet port 12NA is located in proximity to the inflow port 11A, the fluid jetted from the jet port 12NA directly passes through the inflow port 11A and flows into the secondary blower chamber 32L. A fluid present in a gap 45 formed by the jet nozzle 12N and the peripheral portion of the inflow port 11A flows toward the secondary blower chamber 32L by being pulled by the fluid jetted from the jet port 12NA and flowing toward the secondary blower chamber 32L. Furthermore, a fluid present in the gap 47 also flows toward the secondary blower chamber 32L by being pulled by the fluid flowing toward the secondary blower chamber 32L. Consequently, the gap 45 and the gap 47 can be set at a negative pressure. Therefore, as compared to a case where only the micro pump 11 is used for operation, the flow rate of a fluid at the inflow port 11A can be increased. Thus, according to the pump unit 10, the flow rate of a fluid at the outflow port 11B can be increased as compared to a case where only the micro pump 11 is used for operation. Furthermore, the flow rate of a fluid at the outflow port 11B can be set more finely by individually controlling the power supply conditions of the pump part 12P and the pump device 32 as compared to a case where only the micro pump 11 is used for operation.
(43) As described above, since the inner diameter of the outflow port 11B in the micro pump 11 is small to some extent, the oscillation of the diaphragm 32BA can cause a fluid to continuously flow out from the outflow port 11B without providing a check valve. On the other hand, the smallness in the inner diameter of the outflow port 11B limits the volume of a fluid that can flow out from the outflow port 11B. Thus, in order to increase the volume of a fluid to flow out to some extent, a plurality of micro pumps can be connected in series, instead of employing a single micro pump 11, in such a manner that a second micro pump (corresponding to the assist mechanism 12 in
(44) It is preferable that the gap 47 be annularly formed around the circumference of the tip portion 12NS. Note that the gap 47 may be formed in a circular arc shape or an elliptical arc shape.
(45) While the flow passage forming tube 40 is formed so as to expand from the micro pump 11 toward the assist mechanism 12 in the above-described embodiment, the flow passage forming tube 40 may be formed in a substantially uniform shape from the micro pump 11 toward the assist mechanism 12, i.e., in a linear shape (see
(46) Alternatively, as shown in
(47) While the jet port 12NA is disposed inside the flow passage forming tube 40 in the above-described embodiment, the present invention is not limited thereto. As shown in
(48) It is preferable that the jet port 12NA be directly facing the opening of the flow passage forming tube 40 on the jet nozzle 12N side. A shape of the flow passage forming tube 40 may be any one of a shape expanding from the micro pump 11 toward the assist mechanism 12 (see
(49) The flow passage forming tube 40 may be provided with a slit. The slit may be formed so as to extend in a flow direction of a fluid in the flow passage forming tube 40 (for example, the axial direction of the flow passage forming tube 40) or formed so as to extend in a direction intersecting with the flow direction of a fluid (for example, the circumferential direction). The slit extending in the flow direction of a fluid may be formed from one end of the flow passage forming tube 40 on the micro pump 11 side to the other end thereof, i.e., from one end (on the micro pump 11 side) to the other end (on the assist mechanism 12 side).
(50) As shown in
(51) Alternatively, the jet port 12NA may be positioned in the secondary blower chamber 32L as long as a fluid present in the gap 47 formed by the jet nozzle 12N and the peripheral portion of the inlet 11A is pulled toward the secondary blower chamber 32L by the fluid jetted from the jet port 12NA (see
(52) While the micro pump 11 is used as the pump body in the above-described embodiment, a pump unit including a plurality of micro pumps 11 may be employed. Similarly, a pump unit including a plurality of micro pumps 11 may be employed as the assist mechanism 12.
(53) Another form of the assist mechanism 12 including a plurality of micro pumps 11 will be described next.
(54) As shown in
(55) The jet nozzle 68 is provided in the vicinity of the outlet 67B of the housing 67. The jet nozzle 68 includes a jet port 68A provided at a tip portion thereof and a flow passage 68R interconnecting the outlet 67B and the jet port 68A.
(56) Operations of the assist mechanism 60 will be described next. The micro pumps 61 and 62 take a fluid in from the individual inlets 67AX and 67AY and discharge the fluid with an increased pressure from the outflow ports 61B and 62B as it is, respectively. Thus, as compared to a case where a fluid is taken in from one inlet provided in the housing 67 by means of a single micro pump, a fluid with a larger flow rate can be taken in and the pressure of the fluid can be increased to a pressure equivalent to that in such a case. The confluent passage forming member 65 allows the fluids whose pressure has been increased by the micro pumps 61 and 62 to merge. The merged fluid flows into the inflow port 63A of the micro pump 63 as it is. Here, the fluid when exiting from each of the micro pumps 61 and 62 has a volume smaller than that when being taken in from the individual inlet 67 due to its increased pressure. Thus, the flow rate of the fluid flowing into the inflow port 63A of the micro pump 63 through the confluent passage forming member 65 is large as compared to a case where a fluid is taken into the micro pump 63 directly from an inlet provided in the housing 67. The pressure of the fluid flowed into the inflow port 63A of the micro pump 63 is further increased by the micro pump 63. In this manner, the assist mechanism 60 can jet a fluid with a larger flow rate at a higher pressure. By sending a fluid into the inflow port 11A of the micro pump 11 as shown in
(57) Note that the number of the inlets 67AX and 67AY formed in the housing 67 is not limited to two. Three or more inlets may be formed. Then, the inlet formed in the housing 67 may be directly connected to an inflow port of a micro pump housed in the housing 67.
(58) Alternatively, a micro pump may be provided between the micro pumps 61 and 62 and the micro pump 63. For example, as shown in
(59) The confluent passage forming member 85 includes: micro pumps 91 and 92 disposed between the micro pumps 81 to 83 and the micro pump 84; a flow passage 93 with one end directly connected to an outflow port 81B of the micro pump 81; a flow passage 94 with one end directly connected to an outflow port 82B of the micro pump 82; a flow passage 95 with one end directly connected to an outflow port 83B of the micro pump 83; a flow passage 96 with one end directly connected to an inflow port 91A of the micro pump 91; a flow passage 97 with one end directly connected to an inflow port 92A of the micro pump 92; a first confluent passage 98 to which the other ends of the respective flow passages 93 to 97 are directly connected; a flow passage 101 with one end directly connected to an outflow port 91B of the micro pump 91; a flow passage 102 with one end directly connected to an outflow port 92B of the micro pump 92; a flow passage 103 with one end directly connected to an inflow port 84A of the micro pump 84; and a second confluent passage 105 to which the other ends of the respective flow passages 101 to 103 are directly connected.
(60) By sending a fluid into the inflow port 11A of the micro pump 11 as shown in
(61) The assist mechanism 12 composed of a plurality of micro pumps 11 may include the micro pumps 11 arranged in a lattice form, for example. Inflow ports and outflow ports of the micro pumps 11 arranged in a lattice form, an inlet formed in a housing, and an outlet formed in the housing are connected by a flow passage forming mechanism. The flow passage forming mechanism can transition between a parallel state in which a fluid introduced from the inlet is branched off and flowed into the micro pumps 11 arranged in a row direction and fluids exiting from the micro pumps 11 arranged in the row direction are merged and a serial state in which a fluid introduced from the inlet is serially flowed to the micro pumps 11 arranged in a column direction. When the flow passage forming mechanism is in the parallel state, the pump unit is set in a state where the flow rate Q of a fluid exiting from the outlet 11B is increased in preference to the static pressure P (a flow rate preferential transporting state). When the flow passage forming mechanism is in the serial state, the pump unit is set in a state where the static pressure P of a fluid exiting from the outlet 11B is increased in preference to the flow rate Q (a pressure preferential transporting state). Switching the flow passage forming mechanism among the parallel state, the serial state, and a state in which the parallel state and the serial state coexist as described above makes it possible to discharge a fluid with a predetermined static pressure P and a predetermined flow rate Q.
(62)
(63) Furthermore, an expiration and inspiration switching valve 725 (see
(64) According to the respiratory assistance device 700, the downsized pump unit 10 is directly fixed to a pipe itself that forms the flow passage 702. Thus, the respiratory assistance device 700 can be configured in an extremely compact manner. Furthermore, since the flow passage 702 and the pump unit 10 are formed integrally, the flow passage 702 and the pump unit 10 move together even when the flow passage 702 is moved along with a body movement of a user. Thus, the connection between the expiratory and inspiratory nozzles 704 and 706 and the pump unit 10 is prevented from being cut off. Therefore, stability in the respiratory assistance operation is increased and a user can move one's body more freely.
(65) Furthermore, since a distance between the pump unit 10 and the expiratory and inspiratory nozzles 704 and 706 is reduced, responsiveness of the respiratory assistance operation can be enhanced.
(66) The respiratory assistance device 700 can be used in continuation with an intubation tube inserted into a windpipe through a mouth of a user. However, the respiratory assistance device 700 can also be used with the flow passage 702 being connected to a nose mask 830 as shown in
(67) It is understood that the pump unit and the respiratory assistance device according to the present invention are not limited to the above-described embodiments and various modifications can be made thereto without departing from the scope of the present invention.
INDUSTRIAL APPLICABILITY
(68) The pump unit according to the present invention can be used in various applications other than the respiratory assistance device. Also, the respiratory assistance device according to the present invention can be used for the respiratory assistance of various creatures.