Aerosol-generating system with multiple heating elements
11490658 · 2022-11-08
Assignee
Inventors
Cpc classification
International classification
H05B1/02
ELECTRICITY
Abstract
An aerosol-generating system includes a reservoir containing an aerosol-forming substrate. The system also includes first and second heating elements and first and second liquid transfer elements. The first and second heating elements are spaced apart from the reservoir. The first and second liquid transfer elements are configured to deliver aerosol-forming substrate from the reservoir to the heating elements. The first liquid transfer element has first and second end portions and a portion between the first and second end portions at the first heating element. The second liquid transfer element has first and second end portions and a portion between the first and second end portions at the second heating element. The portion of the first liquid transfer element at the first heating element may extend in a first direction. The portion of the second liquid transfer element at the second heating element may extend in a second direction.
Claims
1. An aerosol-generating system comprising: a reservoir configured to contain an aerosol-forming substrate; a first heating element spaced apart from the reservoir in the direction of a longitudinal axis of the aerosol-generating system; a second heating element spaced apart from the reservoir in the direction of the longitudinal axis of the aerosol-generating system; a first liquid transfer element including, a first end portion, a second end portion, and a first main portion between the first end portion and the second end portion, the first main portion at the first heating element, the first and second end portions of the first liquid transfer element being configured to deliver aerosol-forming substrate from the reservoir to the first heating element; and a second liquid transfer element including, a first end portion, a second end portion, and a second main portion between the first end portion and the second end portion, the second main portion at the second heating element, the first and second end portions of the second liquid transfer element being configured to deliver aerosol-forming substrate from the reservoir to the second heating element.
2. The aerosol-generating system according to claim 1, wherein the first and second end portions of the first liquid transfer element are arranged in fluid contact with the reservoir; and the first and second end portions of the second liquid transfer element are arranged in fluid contact with the reservoir.
3. The aerosol-generating system according to claim 2, wherein the first and second end portions of the first liquid transfer element are arranged in fluid contact with the reservoir at a first location; and the first and second end portions of the second liquid transfer element are arranged in fluid contact with the reservoir at a second location, the second location being spaced apart from the first location.
4. The aerosol-generating system according to claim 3, wherein the system further includes a liquid retention medium in fluid contact with the reservoir; the first and second end portions of the first liquid transfer element are in fluid contact with the liquid retention medium; and the first and second end portions of the second liquid transfer element are in fluid contact with the liquid retention medium.
5. The aerosol-generating system according to claim 4, wherein the first and second end portions of the first liquid transfer element are in fluid contact with the liquid retention medium at a first location; and the first and second end portions of the second liquid transfer element are in fluid contact with the liquid retention medium at a second location, the second location being spaced apart from the first location.
6. The aerosol-generating system according to claim 1, wherein the first liquid transfer element is substantially U-shaped, C-shaped or V-shaped; and the second liquid transfer element is substantially U-shaped, C-shaped or V-shaped.
7. The aerosol-generating system according to claim 1, wherein the first main portion of the first liquid transfer element at the first heating element extends substantially in a first direction; the second main portion of the second liquid transfer element at the second heating element extends substantially in a second direction; the first and second end portions of the first heating element extend substantially in a third direction, the third direction being different to the first direction; and the first and second end portions of the second heating element extend substantially in a fourth direction, the fourth direction being different to the second direction.
8. The aerosol-generating system according to claim 7, wherein the first and second directions are substantially perpendicular to the longitudinal axis; and the third and fourth directions are substantially parallel to the longitudinal axis.
9. The aerosol-generating system according to claim 1, wherein the first end portion of the first liquid transfer element comprises a first end and the second end portion of the first liquid transfer element comprises a second end; the first end portion of the second liquid transfer element comprises a first end and the second end portion of the second liquid transfer element comprises a second end; the first and second ends of the first liquid transfer element lie substantially on a common plane; and the first and second ends of the second liquid transfer element lie substantially on the common plane.
10. The aerosol-generating system according to claim 1, wherein the system includes an air flow passage and the first and second heating elements are mounted in the air flow passage.
11. The aerosol-generating system according to claim 1, wherein the first heating element comprises a coil wound around the first main portion of the first liquid transfer element at the first heating element; and the second heating element comprises a coil wound around the second main portion of the second liquid transfer element at the second heating element.
12. The aerosol-generating system according to claim 1, wherein the system further comprises: a first part including the reservoir; and a second part including the first and second heating elements and the first and second liquid transfer elements, the first part being releasably connectable to the second part.
13. The aerosol-generating system according to claim 12, wherein the system further comprises: a third part including a power supply, the third part being releasably connectable to the second part.
14. A vaporizing unit for an aerosol-generating system, the vaporizing unit comprising: a reservoir connecting end configured to be releasably connected to a source of liquid aerosol-forming substrate; a first heating element spaced apart from the reservoir connecting end in the direction of a longitudinal axis of the vaporizing unit; a second heating element spaced apart from the reservoir connecting end in the direction of the longitudinal axis; a first liquid transfer element having first and second end portions and a first main portion between the first and second end portions at the first heating element, the first and second end portions being configured to deliver liquid aerosol-forming substrate to the first heating element from the source of liquid aerosol-forming substrate connected to the vaporizing unit at the reservoir connecting end; and a second liquid transfer element having first and second end portions and a second main portion between the first and second end portions at the second heating element, the first and second end portions being configured to deliver liquid aerosol-forming substrate to the second heating element from the source of liquid aerosol-forming substrate connected to the vaporizing unit at the reservoir connecting end.
15. The vaporizing unit according to claim 14, further comprising: a liquid retention medium, the liquid retention medium being configured to deliver liquid aerosol-forming substrate from the source of liquid aerosol-forming substrate, when the source of liquid aerosol-forming substrate is connected to the vaporizing unit at the reservoir connecting end; and wherein the first and second end portions of the first liquid transfer element are arranged in fluid contact with the liquid retention medium; and the first and second end portions of the second liquid transfer element are arranged in fluid contact with the liquid retention medium.
16. The vaporizing unit according to claim 14, wherein the first main portion of the first liquid transfer element at the first heating element extends substantially in a first direction; the second main portion of the second liquid transfer element at the first heating element extends substantially in a second direction; the first and second end portions of the first heating element extend substantially in a third direction, the third direction being different to the first direction; and the first and second end portions of the second heating element extend substantially in a fourth direction, the fourth direction being different to the second direction.
17. The vaporizing unit according to claim 16, wherein the first and second directions are substantially perpendicular to the longitudinal axis; and the third and fourth directions are substantially parallel to the longitudinal axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Reference will now be made to the drawings, which depict one or more features described in this disclosure. However, it will be understood that other features not depicted in the drawings fall within the scope of this disclosure. Like numbers used in the figures refer to like components, steps and the like. However, it will be understood that the use of a number to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number. In addition, the use of different numbers to refer to components in different figures is not intended to indicate that the different numbered components cannot be the same or similar to other numbered components.
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(11) The schematic drawings are not necessarily to scale and are presented for purposes of illustration and not limitation.
DETAILED DESCRIPTION
(12) Various example embodiments will now be described more fully with reference to the accompanying drawings in which some example embodiments are shown. However, specific structural and functional details disclosed herein are merely representative for purposes of describing example embodiments. Thus, the embodiments may be embodied in many alterate forms and should not be construed as limited to only example embodiments set forth herein. Therefore, it should be understood that there is no intent to limit example embodiments to the particular forms disclosed, but on the contrary, example embodiments are to cover all modifications, equivalents, and alternatives falling within the scope.
(13) In the drawings, the thicknesses of layers and regions may be exaggerated for clarity, and like numbers refer to like elements throughout the description of the figures.
(14) Although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of example embodiments. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
(15) It will be understood that, if an element is referred to as being “connected” or “coupled” to another element, it can be directly connected, or coupled, to the other element or intervening elements may be present. In contrast, if an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.).
(16) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context dearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes” and/or “including,” if used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
(17) Spatially relative terms (e.g., “beneath,” “below,” “lower,” “above,” “upper” and the like) may be used herein for ease of description to describe one element or a relationship between a feature and another element or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, for example, the term “below” can encompass both an orientation that is above, as well as, below. The device may be otherwise oriented (rotated 90 degrees or viewed or referenced at other orientations) and the spatially relative descriptors used herein should be interpreted accordingly.
(18) Example embodiments are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments (and intermediate structures). As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, may be expected. Thus, example embodiments should not be construed as limited to the particular shapes of regions illustrated herein but may include deviations in shapes that result, for example, from manufacturing. For example, an implanted region illustrated as a rectangle may have rounded or curved features and/or a gradient (e.g., of implant concentration) at its edges rather than an abrupt change from an implanted region to a non-implanted region. Likewise, a buried region formed by implantation may result in some implantation in the region between the buried region and the surface through which the implantation may take place. Thus, the regions illustrated in the figures are schematic in nature and their shapes do not necessarily illustrate the actual shape of a region of a device and do not limit the scope.
(19) It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may in fact be executed substantially concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
(20) Although corresponding plan views and/or perspective views of some cross-sectional view(s) may not be shown, the cross-sectional view(s) of device structures illustrated herein provide support for a plurality of device structures that extend along two different directions as would be illustrated in a plan view, and/or in three different directions as would be illustrated in a perspective view. The two different directions may or may not be orthogonal to each other. The three different directions may include a third direction that may be orthogonal to the two different directions. The plurality of device structures may be integrated in a same electronic device. For example, when a device structure (e.g., a memory cell structure or a transistor structure) is illustrated in a cross-sectional view, an electronic device may include a plurality of the device structures (e.g., memory cell structures or transistor structures), as would be illustrated by a plan view of the electronic device. The plurality of device structures may be arranged in an array and/or in a two-dimensional pattern.
(21) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(22) In order to more specifically describe example embodiments, various features will be described in detail with reference to the attached drawings. However, example embodiments described are not limited thereto.
(23) Referring now to
(24) The first part 10 comprises a housing 130 in which a power supply 110 and electronic circuitry 120 are disposed. The electronic circuitry 120 is electrically coupled to the power supply 110. Electrical conductors 140 may connect contacts (not shown) for example exposed through, positioned on, or integral to the housing 130.
(25) The vaporizing unit 20 comprises a housing 240 in which liquid transfer elements 210A, 210B and heating elements 220A, 220B are disposed. The first liquid transfer element 210A is substantially U-shaped, having first and second end portions and a central portion between the first and second end portions. The central portion of the first liquid transfer element 210A is in thermal connection with the first heating element 220A. The second liquid transfer element 210B is also substantially U-shaped, having first and second end portions and a central portion between the first and second end portions. The central portion of the second liquid transfer element 210B is in thermal connection with the second heating element 220B. Electrical conductors 230A, 230B electrically couple the heating elements 220A, 220B to electrical contacts (not shown) exposed through, positioned on, or integral to the housing 240. When the vaporizing unit 20 is connected to the first part 10 (as shown in
(26) The capsule 30 comprises a housing 310 defining a reservoir 300 in which a liquid aerosol-forming substrate (not shown) is stored. When the capsule 30 is connected to the vaporizing unit 20, the reservoir 300 and thus the aerosol-forming substrate is in fluid communication with the liquid transfer elements 210A, 210B.
(27) The capsule 30 may include valves 399 configured to be closed when the vaporizing unit 20 and capsule 30 are not connected (such as in
(28) The vaporizing unit 20 includes proximal protruding elements 249 configured to be received in recesses 349 of the capsule 30 to securely couple the vaporizing unit 20 and the capsule 30. A mechanism (not shown) coupled to valve 349 may be positioned in one or more recesses 349 such that when protruding element 249 is inserted into recess 349, the valve 399 opens and when protruding element 249 is withdrawn from recess 349, the valve 399 closes.
(29) Also shown in
(30) In at least one example embodiment, as depicted in
(31) Referring now to
(32) The connected system depicted in
(33) In at least one example embodiment, (not shown), air inlets may be formed in the housing of the first part and a passage extends through the housing to a passage in the vaporizing unit.
(34) The first part 10 of the aerosol-generating system depicted in
(35) Also shown in the system 100 depicted in
(36) Referring now to
(37) When an adult vaper draws on the mouth end 101, fresh air enters into the system through a sidewall 410 of the cover, such as through an air inlet 44 as depicted in
(38) Referring now to
(39) As can be seen from
(40) Referring now to
(41) Referring now to
(42) Various modifications and variations of the invention will be apparent to those skilled in the art without departing from the scope and spirit of the invention. Although the invention has been described in connection with specific example embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, various modifications of the described modes for carrying out the invention which are apparent to those skilled in the mechanical arts, electrical arts, and aerosol generating article manufacturing or related fields are intended to be within the scope of the following claims.