Exhaust apparatus of outboard motor
10036299 ยท 2018-07-31
Assignee
Inventors
Cpc classification
B63H20/24
PERFORMING OPERATIONS; TRANSPORTING
F01N13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust apparatus of an outboard motor equipped with a four-stroke engine includes an exhaust pipe having a cylindrical shape and being connected to an exhaust passage of an engine holder, wherein the exhaust pipe is disposed in an exhaust passage of the exhaust manifold in a manner being erected upright in parallel to the crankshaft, and the exhaust pipe has an upper end opened in an upper portion of the exhaust passage and a lower end supporting the cylinder block, and the exhaust manifold and the exhaust pipe are provided with a gap therebetween in a plan view acting as an exhaust collection space adapted to collect exhaust gas from the exhaust manifold.
Claims
1. An exhaust apparatus of a four stroke engine of an outboard motor, wherein the four-stroke engine includes a cylinder block, a cylinder head, a crank case, and the exhaust apparatus, wherein the cylinder block is provided therein with a cylinder that extends in a horizontal direction, wherein the cylinder head is fixed to the cylinder block so as to cover the cylinder, forms a combustion chamber in conjunction with the cylinder, and is formed with an intake port and an exhaust port in communication with the combustion chamber, wherein the crankcase is adapted to house a crankshaft that extends in a vertical direction, and wherein, in the cylinder block and the cylinder head, a plurality of cylinder units, each equipped with including the cylinder, the combustion chamber, the intake port, and the exhaust port, are arranged side by side in the vertical direction, the exhaust apparatus comprising: an exhaust manifold formed on one side of the cylinder block in a width direction of the outboard motor so as to be in communication with the exhaust ports of the plurality of cylinder units and to extend in parallel with the crankshaft; and an exhaust pipe having a cylindrical shape, dispose in an exhaust passage of the exhaust manifold so as to be erected upright in parallel with the crankshaft, and having an upper end and a lower end, the upper end being opened in an upper portion of the exhaust passage, the lower end being connected to an exhaust passage of an engine holder that supports the cylinder block, wherein the exhaust manifold and the exhaust pipe are provided with a gap therebetween in a planar view acting as an exhaust collection space adapted to collect exhaust gas from the exhaust manifold, and a catalyst is disposed in an upper portion in the exhaust pipe and above the exhaust port of a lowermost cylinder in the cylinder block.
2. The exhaust apparatus of claim 1, wherein the exhaust pipe and the exhaust collection space are disposed relative to each other along a cylinder axis of the four-stroke engine in planar view.
3. The exhaust apparatus of claim 1, wherein the exhaust manifold is provided with an exhaust manifold portion formed in the cylinder block and an exhaust cover covering an opening in the exhaust manifold portion which are joined together, wherein the exhaust manifold portion and the exhaust cover are separable along a section parallel to an axial direction of the crankshaft.
4. The exhaust apparatus of claim 1, wherein the four-stroke engine is a four-stroke V-type engine in which the cylinder block and the cylinder head are provided with a cylinder and a left bank extending diagonally left rearward, and with a cylinder and a right bank extending diagonally right rearward, and a left exhaust manifold is installed outward of the left bank in the width direction of the outboard motor, and a right exhaust manifold is installed outward of the right bank in the width direction of the outboard motor, wherein the left exhaust manifold and the right exhaust manifold communicate, respectively, with the exhaust ports in the left bank and the right bank.
5. The exhaust apparatus of claim 1, wherein the exhaust pipe is deflected to a side opposite to openings of the exhaust ports in communication with the exhaust passage in the exhaust manifold, and the exhaust collection space adapted to collect exhaust gas from the exhaust ports is formed between the exhaust pipe and the openings of the exhaust ports.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(3)
(4)
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(8)
EMBODIMENT FOR CARRYING OUT THE INVENTION
(9) An embodiment of the present invention will be described below with reference to the accompanying drawings.
(10)
(11) A pilot shaft 16 is pivotally supported on a swivel bracket 17, and hence, the outboard motor 10 is pivotally supported in a horizontal direction, the swivel bracket 17 is supported pivotally with respect to a clamp bracket 19 in a vertical direction via a swivel shaft 18, and the clamp bracket 19 is mounted to a stern (transom) 21 of a hull 20. According to such arrangement, the outboard motor 10 is mounted on the hull 20 swingably in the horizontal direction (steering direction) and the vertical direction (i.e., trim and tilt direction).
(12) According to the outboard motor 10 having the configuration mentioned above, when the engine 11 operates, a driving force of the engine 11 is transmitted to the drive shaft 22 arranged in a substantially vertical direction in the drive shaft housing 13 and a gear case 14, and the driving force is then transmitted to a propeller 25 through a shift mechanism 23 and propeller shaft 24 disposed in the gear case 14. The propeller 25 is rotated in a normal or reverse direction and the hull 20 is thereby moved forward or backward.
(13) As shown in
(14) As shown in
(15) Along cylinder axes P of the cylinders 33 in the left bank portion 30A and right bank portion 30B of the cylinder block 30, the cylinder heads 31 are fixed, respectively, to the left bank portion 30A and right bank portion 30B so as to cover the cylinders 33 to thereby form combustion chambers 34 in conjunction with respective cylinders 33 in the left bank portion 30A and right bank portion 30B.
(16) Further, intake ports 35 communicated with the combustion chambers 34 in the left bank portion 30A and right bank portion 30B of the cylinder block 30 are formed in the cylinder heads 31 inwardly of the cylinder axes P of the cylinders 33 in a width direction of the outboard motor. Furthermore, exhaust ports 36 communicated with the combustion chambers 34 are formed in the cylinder heads 31 outwardly of the cylinder axes P of the cylinders 33 in the width direction of the outboard motor.
(17) The crankcase 32 is joined to the cylinder block 30 to thereby form a crank chamber 37 in conjunction with the cylinder block 30, and the crankshaft 26 is housed in the crank chamber 37. Further, in each of the above-mentioned left bank 27 and right bank 28, a plurality of cylinder units 40, each of which is equipped with a cylinder 33, a combustion chamber 34, an intake port 35, and an exhaust port 36, are arranged side by side in a vertical direction as shown in
(18) As shown in
(19) The right exhaust manifold 42 is, as shown in
(20) Since the right exhaust manifold portion 43B and exhaust cover 44 are joined together, an exhaust passage 42T of the right exhaust manifold 42 is formed so as to be communicated with the exhaust ports 36 of the plural cylinder units 40 in the right bank 28 via communicating holes 39 in the right bank portion 30B. In the like manner, since the left exhaust manifold portion 43A and exhaust cover 44 are joined together, an exhaust passage 41T of the left exhaust manifold 41 is formed so as to be communicated with the exhaust ports 36 of the plural cylinder units 40 in the left bank 27 via communicating holes 39 in the left bank portion 30A. Further, as shown in
(21) As shown in
(22) As shown in
(23) In the plan views shown in
(24) As shown in
(25) In each of the exhaust passage 42T of the right exhaust manifold 42 and exhaust passage 41T of the left exhaust manifold 41, the gap 48 is formed between the exhaust pipe 46 and the openings 49 and communicating holes 39 of the plural exhaust ports 36. The gap 48 functions as exhaust collection space adapted to collect the exhaust gas from the exhaust ports 36. The exhaust gas from the plural exhaust ports 36 communicated with the exhaust passage 42T of the right exhaust manifold 42 and the exhaust passage 41T of the left exhaust manifold 41 is collected in the gaps 48 serving as exhaust collection space, and the collected exhaust gas flows into the exhaust pipe 46 from the upper end 46M thereof.
(26) In each of the exhaust pipes 46, a catalyst 50 is provided in an upper portion of the exhaust pipe 46 and above a center line Q (
(27) An exhaust apparatus 51 of the engine 11 is made up of the left exhaust manifold 41, the right exhaust manifold 42, exhaust pipes 46, and the catalyst 50, which are described above. Further, reference numeral 52 in
(28) As indicated by arrows in
(29) On the other hand, the exhaust gas generated in the combustion chambers 34 of the plural cylinder units 40 in the left bank 27 of the engine 11 passes through the exhaust ports 36 in the cylinder units 40 on the left bank 27 and gets collected in the exhaust collection space (i.e., gap 48) in the exhaust passage 41T of the left exhaust manifold 41. Then a part of the exhaust gas moves up, flows into the upper end 46M of the exhaust pipe 46 disposed in the left exhaust manifold 41, and gets purified while passing through the catalyst 50 in the exhaust pipe 46. The exhaust gas purified by the catalyst 50 is then discharged into the exhaust expansion chamber of the drive shaft housing 13 by passing through the exhaust passage 30T in the cylinder block 30 and the exhaust passage 12T in the engine holder 12.
(30) The exhaust gas reaches the exhaust expansion chamber of the drive shaft housing 13 shown in
(31) According to the outboard motor exhaust apparatus (exhaust structure) of the present invention, the following advantageous effects can (1) to (11) can be achieved.
(32) (1) As shown in
(33) (2) Since the exhaust pipe 46 is made of pipe material, a thin-walled structure can be produced, thus the exhaust apparatus 51 being downsized in comparison with a case in which the first and second exhaust passage portions are cast-molded as described in Patent Documents 1 and 2.
(34) (3) In each of the left exhaust manifold 41 and right exhaust manifold 42, since the exhaust pipe 46 is disposed by deflecting to the side opposite to the openings 49 of the exhaust ports 36 in the cylinder head 31, the gap 48 functioning as exhaust collection space adapted to collect the exhaust gas from the exhaust ports 36 is provided between the exhaust pipe 46 and the openings 49 and communicating holes 39 of the exhaust ports 36. This makes it possible to provide larger distances between the openings of the exhaust ports 36 and the exhaust pipe 46, resulting in reduced exhaust resistance, thereby improving the power of the engine 11.
(35) (4) The left exhaust manifold 41 is made up of the left exhaust manifold portion 43A formed in the left bank portion 30A of the cylinder block 30 and the exhaust cover 44 for covering the opening of the left exhaust manifold portion 43A in a manner such that the left exhaust manifold portion 43A and exhaust cover 44 are joined together. Furthermore, the right exhaust manifold 42 is made up of the right exhaust manifold portion 43B formed in the right bank portion 30B of the cylinder block 30 and the exhaust cover 44 for covering the opening of the right exhaust manifold portion 43B in a manner such that the right exhaust manifold portion 43B and the exhaust cover 44 are joined together. In addition, the exhaust pipes 46 containing the catalyst 50 are housed in the left exhaust manifold 41 and right exhaust manifold 42. As described above, since the parts of the left exhaust manifold 41 and the right exhaust manifold 42 housing the exhaust pipes 46 are formed in the cylinder block 30, the left exhaust manifold 41 and right exhaust manifold 42 do not protrude outward in the width direction of the outboard motor. This arrangement makes the engine 11 compact.
(36) Furthermore, since the left exhaust manifold 41 is formed to be separable into the left exhaust manifold portion 43A and the exhaust cover 44, and the right exhaust manifold 42 is also formed to be separable into the right exhaust manifold portion 43B and the exhaust cover 44, the exhaust passage 41T of the left exhaust manifold 41 and the exhaust passage 42T of the right exhaust manifold 42 can be formed easily, resulting in cost reduction.
(37) (5) In the left exhaust manifold 41 and right exhaust manifold 42, the respective exhaust pipes 46 containing the catalyst 50 and the gaps 48 functioning as the exhaust collection space are arranged one behind the other in the plan view along the cylinder axes P of the cylinders 33 on the left bank 27 and the right bank 28. This arrangement makes it possible to reduce the dimension of the engine 11 in the width direction, and to thereby make the engine 11 compact compared to the conventional structure described in Patent Document 3, in which the exhaust collection unit for collecting the exhaust gas from the exhaust ports and the spacer plate and the cover containing the catalyst are arranged side by side in the width direction of the engine.
(38) (6) Still furthermore, as shown in
(39) (7) Still furthermore, since the catalyst 50 is disposed in the upper portions in the exhaust pipes 46 and above the exhaust ports 36 of the lowermost cylinders 40 in the left bank portion 30A and the right bank portion 30B of the cylinder block 30, at the time when the engine 11 stops, it is possible to prevent the catalyst 50 from getting wet with the water flowing back through the exhaust passage in the gear case 14, the exhaust expansion chamber of the drive shaft housing 13, the exhaust passage 12T in the engine holder 12, and the like. This arrangement ensures the durability and the exhaust purification performance of the catalyst 50.
(40) (8) Still furthermore, in the exhaust passage 41T of the left exhaust manifold 41 and the exhaust passage 42T of the right exhaust manifold 42, the exhaust pipes 46 are disposed by deflecting to the side opposite to the openings 49 of the exhaust ports 36 communicated with the exhaust passage 41T and 42T, respectively. Accordingly, the gaps 48 functioning as the exhaust collection space are provided between the left exhaust manifold 41 and the exhaust pipe 46 and between the right exhaust manifold 42 and the exhaust pipe 46. Thus, the exhaust gas discharged from the exhaust ports 36 is collected in the gaps 48 (exhaust collection space), and then, flows into the catalyst 50 in the exhaust pipes 46 after damping the exhaust pulsation, thereby suppressing the instantaneous flow velocity of the exhaust gas flowing through the catalyst 50, thus making it possible to improve the exhaust purification efficiency.
(41) (9) Still furthermore, since the exhaust pipe 46 containing the catalyst 50 are disposed respectively in the exhaust passage 41T of the left exhaust manifold 41 and the exhaust passage 42T of the right exhaust manifold 42 communicated with the exhaust ports 36 in the cylinder heads 31, the temperature of the catalyst 50 can be raised quickly to a reaction temperature by the heat of the exhaust gas discharged from the exhaust ports 36. Thus, the exhaust gas can be purified by the catalyst 50 soon just after the startup of the engine 11.
(42) (10) Still furthermore, the exhaust pipes 46, which are disposed respectively in the exhaust passage 41T of the left exhaust manifold 41 and the exhaust passage 42T of the right exhaust manifold 42, contain the catalyst 50, and the respective upper ends 46M of these pipes 46 open in the upper portions of the exhaust passages 41T and 42T. Accordingly, the most part of the exhaust gas in the exhaust passages 41T and 42T flows upward and into the catalyst 50 from the upper ends 46M of the exhaust pipes 46. Thus, the condensed water generated during the cooling of the engine 11 is vaporized by the heat of the exhaust gas flowing upward and then flows into the catalyst 50 as described above, making it possible to prevent thermal degradation of the catalyst 50.
(43) (11) Still furthermore, the water jackets 45 are formed respectively around the exhaust passages 41T and 42T in the left exhaust manifold portion 43A of the cylinder block 30 forming the exhaust passage 41T of the left exhaust manifold 41 and the right exhaust manifold portion 43B of the cylinder block 30 forming the exhaust passage 42T of the right exhaust manifold 42, and the left exhaust manifold portion 43A and the right exhaust manifold portion 43B can be hence cooled. As a result, the cylinders 33 and the combustion chambers 34 formed in the left bank portion 30A and the right bank portion 30B of the cylinder block 30 are not heated locally by the heat in the exhaust passages 41T and 42T, and accordingly, it becomes possible to prevent uneven distribution of thermal strain in the cylinders 33 and combustion chambers 34 from causing.
(44) It is further to be noted that the embodiment of the present invention described above is presented only by way of example, and not intended to limit the scope of the invention. The embodiment can be implemented in various other modes, and various omissions, replacements, and modifications may be made without departing from the spirit of the present invention.
(45) For example, in the present embodiment described above, although a case in which the engine 11 is a V6 four-stroke type is described, the engine 11 may be an in-line multi-cylinder four-stroke type. In such in-line multi-cylinder four-stroke engine, the exhaust manifold 41 or 42 will be installed on one side of the cylinder block in the width direction of the outboard motor, the exhaust manifold will be made up of the exhaust manifold portion 43A or 43B and the exhaust cover 44 formed in the cylinder block in the manner in which the exhaust manifold portion and the exhaust cover 44 are joined together, and the exhaust pipe 46 containing the catalyst 50 is provided so as to stand upright in the vertical direction.
REFERENCE NUMERAL
(46) 11 - - - engine, 12 - - - engine holder, 26 - - - crankshaft, 27 - - - left bank, 28 - - - right bank, 30 - - - cylinder block, 31 - - - cylinder head, 32 - - - crankcase, 33 - - - cylinder, 34 - - - combustion chamber, 35 - - - intake port, 36 - - - exhaust port, 40 - - - cylinder, 41 - - - left exhaust manifold, 42 - - - right exhaust manifold, 41T, 42T - - - exhaust passage, 43A - - - left exhaust manifold portion, 43B - - - right exhaust manifold portion, 44 - - - exhaust cover, 46 - - - exhaust pipe, 46M - - - upper end of exhaust pipe, 46N - - - lower end of exhaust pipe, 48 - - - gap, 50 - - - catalyst, 51 - - - exhaust apparatus.