APPARATUS AND METHODS FOR THERMAL CYCLING OF SAMPLE
20230041131 · 2023-02-09
Assignee
Inventors
- William S. WANG (Austin, TX, US)
- Steve KRUEGER (Austin, TX, US)
- Douglas WHITMAN (Austin, TX, US)
- Blaine OLDHAM (Austin, TX, US)
- Tabitha VANDERSTOEP (Austin, TX, US)
Cpc classification
B01L2300/1805
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
B01L9/527
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0609
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
B01L7/52
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/087
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/1894
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
This disclosure relates to apparatus and methods for thermally cycling a sample. Particular embodiments comprise a first pivot arm configured to pivot around a first pivot axis; a second pivot arm configured to pivot around a second pivot axis; a first thermal mass and a second thermal mass coupled to the first pivot arm; and a third thermal mass and a fourth thermal mass coupled to the second pivot arm, wherein the first and third thermal masses are proximal to the sample when the first and second pivot arms are in a first position, and the second and fourth thermal masses are proximal to the sample when the first and second pivot arms are in a second position.
Claims
1-44. (canceled)
45. An apparatus for thermal cycling, the apparatus comprising: a first thermal mass; a second thermal mass; a sample module; and a controller, wherein: the controller is configured to control movement of the first thermal mass and the second thermal mass from a first position to a second position; the first thermal mass and the second thermal mass are in contact with the sample module in the first position; the first thermal mass and the second thermal mass are not in contact with the sample module in the second position; and the sample module comprises: a core layer; a first film bonded to the core layer; a second film bonded to the core layer; an inlet; a channel in fluid communication with the inlet; a plurality of sample chambers in fluid communication with the channel; and a plurality of air spring chambers containing air.
46. The apparatus of claim 45 wherein the plurality of air spring chambers is configured such that the air contained in the plurality of air spring chambers is compressed by a flow of fluid from the channel into the plurality of sample chambers.
47. The apparatus of claim 46 wherein the core layer has a thickness of about 0.5 millimeters (mm) to 1.5 mm.
48. The apparatus of claim 47 wherein the first film has a thickness of 10 micrometers (μm) to 30 μm.
49. The apparatus of claim 48 wherein the second film has a thickness of 10 μm to 30 μm.
50. The apparatus of claim 45 wherein the first film is sufficiently flexible to conform to a first surface of the first thermal mass and the second film is sufficiently flexible to conform to a second surface of the second thermal mass.
51. The apparatus of claim 45 further comprising a retaining member, wherein the sample module is retained in the retaining member.
52. The apparatus of claim 51 wherein: the retaining member comprises a detection module; each sample chamber of the plurality of sample chambers has a length and a width, wherein the length is greater than the width; and the detection module is configured to detect a response signal through an edge of the core layer and parallel to the length of each sample chamber of the plurality of sample chambers.
53. The apparatus of claim 51 wherein the retaining member comprises an illumination module and a detection module.
54. The apparatus of claim 52 wherein: each sample chamber of the plurality of sample chambers has a length and a width, wherein the length is greater than the width; the illumination module is configured to emit an excitation signal parallel to the length of each sample chamber of the plurality of sample chambers; and the detection module is configured to detect a response signal parallel to the length of each sample chamber of the plurality of sample chambers.
55. The apparatus of claim 52 wherein the illumination module comprises a plurality of illumination elements, and wherein each illumination element is configured to illuminate a sample chamber of the plurality of sample chambers.
56. The apparatus of claim 55 wherein the plurality of illumination elements comprises light emitting diodes (LEDs).
57. The apparatus of claim 45 wherein: the plurality of sample chambers comprises a first sample chamber; the plurality of air spring chambers comprises a first air spring chamber; and the first sample chamber and the first air spring chamber form a “U” shape comprising a first arm and a second arm.
58. The apparatus of claim 57 wherein the air spring chamber is configured such that the air contained in the air spring chamber is compressed by a flow of a sample from the first arm to the second arm.
59. A sample module comprising: (a) a generally planar core layer comprising: a first major face and a second major face, wherein the first major face and the second major face are on opposite sides of the core layer; an outer edge face extending around the periphery of the core layer between the first major face and the second major face; at least one cut out that extends through the thickness of the core layer from the first major face to the second major face; an inner edge face extending at least partially around the cut out; and at least one channel formed in the first major face; (b) a first film bonded to the first major face; (c) a second film bonded to the second major surface; and (d) an inlet extending through the thickness of the first film, wherein: the core layer, the first film, and the second film define a volume at the location of the cut out; the first film covers the channel formed in the first major face; and the channel is in fluid communication with the volume and the inlet.
60. The sample module of claim 59, wherein at least a portion of the generally planar core is transmissive to light.
61. The sample module of claim 59, wherein: at least a portion of the outer edge face is transmissive to light; and at least a portion of the inner edge face is transmissive to light.
62. The sample module of claim 59 wherein the cut out forms a “U” shape comprising a first arm and a second arm.
63. The sample module of claim 57 wherein the air spring chamber is configured such that the air contained in the air spring chamber is compressed by a flow of a sample from the first arm to the second arm.
64. The sample module of claim 59 wherein the generally planar core layer has a thickness of about 0.5 millimeters (mm) to 1.5 mm.
65. The sample module of claim 64 wherein the first film has a thickness of 10 micrometers (μm) to 30 μm.
66. The sample module of claim 65 wherein the second film has a thickness of 10 μm to 30 μm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049] The following drawings form part of the present specification and are included to further demonstrate certain aspects of the present invention. The invention may be better understood by reference to one or more of these drawings in combination with the detailed description of specific embodiments presented herein. The patent or application file may contain at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
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DETAILED DESCRIPTION OF THE INVENTION
[0062] Exemplary embodiments of the present disclosure include apparatus and methods for polymerase chain reaction (PCR) thermal cycling. Particular embodiments are discussed below with reference to the drawings included in the figures.
[0063] Referring initially to
[0064] In the illustrated embodiment, apparatus 100 further comprises a first pivot arm 110 configured to pivot around a first pivot axis 101 and a second pivot arm 120 configured to pivot around a second pivot axis 102. In the embodiment shown, apparatus 100 also comprises a first thermal mass 111 and a second thermal mass 112 each coupled to first pivot arm 110, as well as a third thermal mass 123 and a fourth thermal mass 124 each coupled to second pivot arm 120. In particular embodiments, thermal masses 111, 112, 123 and 124 may comprise material with a high coefficient of thermal conductivity. In specific embodiments, thermal masses 111, 112, 123 and 124 may comprise copper or aluminum blocks of material.
[0065] First arm 110 and second arm 120 are shown in a first position in
[0066] As shown in
[0067] In the embodiment shown, first thermal mass 111 comprises a heating element 117 and third thermal mass 123 comprises a heating element 127. In certain embodiments, heating elements 117 and 127 are electrically coupled to a power source 135 via wires 136, 137, 138 and 139 that have sufficient length for to allow first and second pivot arms 110, 120 to pivot from the first position to the second position while remaining electrically coupled to power source 135. During operation of apparatus 100, heating elements 117 and 127 can increase the temperature of first thermal mass 111 and third thermal mass 123. In the embodiment shown, second thermal mass 112 and fourth thermal mass 124 do not include heating elements. Accordingly, heating elements 117 and 127 can be activated to increase the temperature range of first thermal mass 111 and third thermal mass 123 to a temperature range that is higher than the temperature range of second thermal mass 112 and fourth thermal mass 124.
[0068] In specific embodiments, first thermal mass 111 and third thermal mass 123 are maintained at a temperature range at or above the denaturing temperature of the target oligomer(s), and second thermal mass 112 and fourth thermal mass 124 are maintained at or below the annealing temperature of the target oligomer(s). The first thermal mass 111 and the third thermal mass 123 could therefore be referred to as heating masses, and the second thermal mass 112 and the fourth thermal mass 124 could be referred to as cooling masses. During operation of apparatus 100, first and second arms 110 and 120 can pivot from the first position shown in
[0069] The heating masses and cooling masses can be used in at least two major modes of operation—a steady-state mode or a transient mode. In a steady-state mode, the heating masses are set to the denaturing temperature, and the cooling masses are set to the annealing temperature. Alternatively, the heating masses can be set to a temperature with a range centered around the denaturing temperature, and the cooling masses can be set to begin at a temperature within a range centered around the annealing temperature. During the denaturing phase, the heating masses remain clamped around the sample module 180 until the temperature of the fluid in the sample chambers 18 reaches or substantially reaches the temperature of the heating masses. During the annealing phase, the cooling masses remain clamped around the sample module 180 until the temperature of the fluid in the sample chambers 18 reaches or substantially reaches the temperature of the cooling masses. In steady-state mode, the heating masses could be maintained at a constant temperature within a temperature range such as 85-98 C, or 90-98 C, or even 94-98 C. The cooling masses could be maintained within the range of 50-70 C, or 55-65 C, or 58-62 C. These ranges are merely illustrative, as the desired temperatures may vary depending on the assay.
[0070] In a transient mode of operation (or alternatively called overshoot mode), the heating and cooling masses are set to temperatures that overshoot the desired denature and anneal temperatures, and they contact the sample module 180 for only enough time for the fluid in the sample chambers 18 to reach the desired denaturing or annealing temperatures. For example, the heating masses could be set to maintain a steady temperature of 120 Celsius, and the cooling masses could begin at room temperature, around 24 Celsius. The sample module 180 and fluid within the sample chambers 183-190 might also begin at or near room temperature. Even though the heating masses are at 120 Celsius, they contact the sample module 180 only for sufficient time for the fluid within the sample chambers 183-190 to reach the desired denaturing temperature, e.g. 95 Celsius. Similarly, the cooling masses contact the sample module 180 only for enough time for the fluid within the sample chambers 183-190 to reach the desired annealing temperature, e.g. 60 C. In one embodiment, the time required for fluid within the sample chambers 183-190 to increase in temperature from 60 to 95 Celsius ranges from a couple to several seconds, and the time required for the fluid within the sample chambers 183-190 to decrease from 95 to 60 Celsius ranges from one to several seconds. The heating masses can be maintained at a steady temperature within the range of 98-130 C, 110-130 C, or 115-125 C. The cooling masses can begin thermal-cycling at a temperature within the range of 15-40 C, 20-30 C, or 20-25 C.
[0071] Note, however, that the denaturing and annealing temperatures can be dictated by the chemistry and assay requirements, and the contacting times for heating and cooling may be adjusted accordingly. For example, instead of a 35-Celsius cycling delta (difference between 95 Celsius and 60 Celsius), a smaller cycling delta might be preferred. A 20-Celsius delta might be seen by cycling between denaturing and annealing temperatures of 85 Celsius and 65 Celsius. An even smaller cycling delta might be seen by cycling, for example, from around 70 Celsius to mid-80's Celsius.
[0072] In the embodiment shown, apparatus 100 comprises a controller 130 configured to control apparatus 100 including the movement of first pivot arm 110 and second pivot arm 120 between the first position and second positions. For example, controller 130 can actuate a first actuator 119 coupled to first pivot arm 110 and actuate a second actuator coupled 129 to second pivot arm 120. In other embodiments, controller 130 may actuate a single actuator that is coupled to both first pivot arm 110 and second pivot arm 120 via a belt, gear, or other suitable configuration.
[0073] In certain embodiments, controller 130 is configured to maintain first pivot arm 110 and second pivot arm 120 in the first position for a specific period of time and maintain first pivot arm 110 and second pivot arm 120 in the second position for a different period of time. In some embodiments, controller 130 is configured to maintain first pivot arm 110 and second pivot arm 120 in the first position for an initial time period, and then alternate first pivot arm 110 and second pivot arm 120 between the first and second position for different time periods. For example, controller 130 can maintain first pivot arm 110 and second pivot arm 120 in the first position for an initial period of several minutes and then alternate first pivot arm 110 and second pivot arm 120 between the first and second positions for periods of time at each position ranging from about a second to several seconds.
[0074] In certain embodiments, apparatus 100 comprises an illumination module 145 configured to illuminate contents of sample module 180 retained by the retaining member 150. Apparatus 150 may further comprise a detection module 147 configured to detect contents of sample module 180 illuminated by illumination module 145. In certain embodiments, detection module 147 is configured to detect contents of sample module 180 that fluoresce in response to excitation energy provided by illumination module 145. In the illustrated embodiment, retaining member 150 comprises illumination module 145 and detection module 147. The location of illumination module 145 and detection module 147 shown is for illustrative purposes only, and in other embodiments retaining member 150 may comprise different locations for illumination module 145 and detection module 147 (e.g. above and below sample module 180, or both proximal to one end of sample module 180, etc.). In other embodiments, other components of apparatus 100 may comprise an illumination module and a detection module. For example, first thermal mass 111, second thermal mass 112, third thermal mass 123 and/or fourth thermal mass 124 may comprise an illumination module and/or a detection module. In certain embodiments, illumination module 145 may comprise light-emitting diodes (LEDs) or lasers emitting light at different frequencies. In particular embodiments, detection module 147 may comprise photodetectors or other light-sensing elements. In specific embodiments, apparatus 100 may comprise fiber-optic elements in communication with detection module 147.
[0075] During operation, apparatus 100 provides efficient thermal cycling of sample module 180. For example, the ability to provide heat transfer simultaneously to both first side 181 and second side 182 can increase the heat transfer rate to the contents of sample module 180 as compared to systems that provide heat transfer to only one side of a sample module 180. Contacting each side of sample module 180 with first and third thermal masses 111, 123, for example, transfers heat through more of the available surface area of the sample module 180 compared to single-sided heating systems. This can reduce the amount of time needed to bring the contents of sample module 180 to the desired temperature during a cycle. Certain sample processing techniques require a significant number of cycles (e.g. 50-100), so reducing the time for a single cycle can have a substantial reduction in the overall processing time.
[0076] Similarly, engaging both sides of sample module 180 with second and fourth thermal masses 112, 124 can reduce the amount of time needed to lower the temperature of sample module 180 to the desired temperature range. The increased surface area contacted by second and fourth thermal masses 112, 124 (as compared to single sided contact embodiments) can also reduce the amount of time required for each thermal cycle.
[0077] In the embodiment shown, first pivot arm 110 is shown comprising a first bracket arm 113 and a second bracket arm 115 with a spacer bar 116 extending between them. Similarly, second pivot arm 120 is shown comprising a first bracket arm 121 and a second bracket arm 125 with a spacer bar 126 extending between them. For discussion purposes, first pivot arm 110 includes first bracket arm 113, second bracket arm 115 and spacer bar 116, while second pivot arm 120 includes first bracket arm 121, second bracket arm 125 and spacer bar 126. It is understood that other embodiments may comprise a different configuration for first and second pivot arms 110, 120, including for example, single arms for each pivot arm.
[0078] Referring now to
[0079] As previously discussed, during operation of apparatus 100, heating elements 117 and 127 heat first and third thermal masses 111, 123 which transfer the heat to sample module 180. As a result of the heat generated by heating elements 117 and 127 and transferred to other components of apparatus 100, the temperature within housing 160 can become elevated. As a result, the temperature of second and fourth thermal masses 112, 124 can also increase over time. Cooling elements 161 and 162 are positioned within housing 160 such that they direct air from outside housing 160 toward second thermal mass 112 and fourth thermal mass 124 when first and second pivot arms 110, 120 are in the first position (i.e. second thermal mass 112 and fourth thermal mass 124 are not in contact with sample module 180). The air from outside housing 160 will typically be a lower temperature than the air within housing 160 during operation of apparatus 100. The air from outside housing 160 will also typically be a lower temperature than the temperature of second thermal mass 112 and fourth thermal mass 124. Accordingly, cooling elements 161 and 162 can direct air to second thermal mass 112 and fourth thermal mass 124 that reduces the temperature of second thermal mass 112 and fourth thermal mass 124, for example, by convective heat transfer. In certain embodiments, apparatus 100 may comprise one or more vents 163 to increase air flow within housing 160 and reduce the temperature increase within housing 160 during operation of apparatus 100. If desired, the vents 163 can be located on the wall opposite that with the cooling elements 161 and 162 such that cooler external air tends to interact with and flow past the cooling second and fourth thermal masses 112 and 124 more than the heating first and third thermal masses 111 and 123. In certain embodiments, vent 163 may comprise a fan configured to evacuate air from within housing 160.
[0080] Referring now to
[0081] In addition, sample module 180 comprises an inlet 176, channel 175 and multiple sample chambers 183-190 in fluid communication with corresponding air spring chambers 191-198. In the embodiment shown, inlet 176 extends through the thickness of first film 171, while channel 175 is formed in the first major face 173 (but does not extend through to the second major face 174), and sample chambers 183-190 and air spring chambers 191-198 are formed by cutting out portions of core layer 170. Core layer 170 comprises an inner edge 177 that extends along sample chambers 183-190 and air spring chambers 191-198. Inner edge 177, first film 171 and second film 172 define a volume 179 for sample chambers 183-190 and air spring chambers 191-198. First film 171 and core layer 170 define channel 175.
[0082] Air spring chambers 191-198 can be configured such that fluid can flow from sample chambers 183-190 to the corresponding air spring chamber 191-198. In certain embodiments, air spring chambers 191-198 can be sized and configured such that the pressure within sample chambers 183-190 and air spring chambers 191-198 is approximately 20 pounds-per-square inch gauge (psig) as fluid begins to flow from a sample chamber to an air spring chamber—at which point all of the air within the previously empty chip has been compressed into the air spring chambers 191-198. In the embodiment shown, sample chambers 183-190 are configured such that the length L of each sample chamber 183-190 is greater than the width W of each sample chamber 183-190.
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[0084] As shown in
[0085] In the embodiment shown in
[0086] In the embodiment of
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[0092] All of the methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the compositions and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit and scope of the invention. More specifically, it will be apparent that certain agents which are both chemically and physiologically related may be substituted for the agents described herein while the same or similar results would be achieved. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the appended claims.
V. REFERENCES
[0093] The following references, to the extent that they provide exemplary procedural or other details supplementary to those set forth herein, are specifically incorporated herein by reference. [0094] U.S. Pat. No. 6,403,037 [0095] U.S. Pat. No. 7,466,908 [0096] U.S. Pat. No. 9,057,568 [0097] US Pat. Pub. 2008/0057544 [0098] US Pat. Pub. 2016/0289736 [0099] PCT Pat. Pub. WO2004029195 [0100] PCT Pat. Pub. WO2012161566 [0101] PCT Pat. Pub. WO2013158740 [0102] Farrar, Jared S., and Carl T. Wittwer. “Extreme PCR: efficient and specific DNA amplification in 15-60 seconds.” Clinical chemistry 61.1 (2015): 145-153. [0103] Wittwer, Carl T., G. Chris Fillmore, and David J. Garling. “Minimizing the time required for DNA amplification by efficient heat transfer to small samples.” Analytical biochemistry 186.2 (1990): 328-331. [0104] Zhang, Chunsun, and Da Xing. “Miniaturized PCR chips for nucleic acid amplification and analysis: latest advances and future trends.” Nucleic acids research 35.13 (2007): 4223-4237. [0105] Wittwer, Carl. “Extreme PCR: DNA Amplification in 15-60 Seconds,” 23rd Annual Symposium on Molecular Pathology, 16 Sep. 2014, Somerset Inn, Troy, Mich. Keynote Address. [0106] Shaw, Kirsty J., et al. “Rapid PCR amplification using a microfluidic device with integrated microwave heating and air impingement cooling.” Lab on a Chip 10.13 (2010): 1725-1728. [0107] Fermér, Christian, Peter Nilsson, and Mats Larhed. “Microwave-assisted high-speed PCR.” European journal of pharmaceutical sciences 18.2 (2003): 129-132. [0108] Chen, Shuqi, and Lingjun Chen. “Sample processing.” U.S. patent application Ser. No. 11/674,117, filed Feb. 12, 2007. [0109] Fuchiwaki, Yusuke, and Hidenori Nagai. “Study of a liquid plug-flow thermal cycling technique using a temperature gradient-based actuator.” Sensors 14.11 (2014): 20235-20244. [0110] Kopp, Martin U., Andrew J. De Mello, and Andreas Manz. “Chemical amplification: continuous-flow PCR on a chip.” Science 280.5366 (1998): 1046-1048. [0111] Neuzil, Pavel, et al. “Ultra fast miniaturized real-time PCR: 40 cycles in less than six minutes.” Nucleic acids research 34.11 (2006): e77-e77. [0112] Li, Zhiyong, et al. “Gold nanorod-facilitated localized heating of droplets in microfluidic chips.” Optics express 21.1 (2013): 1281-1286. [0113] Huhmer, A. F. R., and J. P. Landers. “Noncontact infrared-mediated thermocycling for effective polymerase chain reaction amplification of DNA in nanoliter volumes.” Analytical chemistry 72.21 (2000): 5507-5512. [0114] Wittwer, Carl T., Gudrun B. Reed, and Kirk M. Rine. “Rapid cycle DNA amplification.” The polymerase chain reaction. Birkhauser Boston, 1994. 174-181. [0115] Son, Jun Ho, et al. “Ultrafast photonic PCR.” Light: Science & Applications 4.7 (2015): e280. [0116] Tanriverdi, Sultan, Lingjun Chen, and Shuqi Chen. “A rapid and automated sample-to-result HIV load test for near-patient application.” Journal of Infectious Diseases 201. Supplement 1 (2010): S52-S58.