Mechanical alignment of x-ray sources
12120807 ยท 2024-10-15
Assignee
Inventors
Cpc classification
H05G2/0035
ELECTRICITY
International classification
Abstract
X-ray sources including an electron source, an adjustment means for adjusting an orientation of the electron beam generated by the electron source, a focusing means configured to focus the electron beam in accordance with a focusing setting, a beam orientation sensor arranged to generate a signal indicating an orientation of the electron beam relative to a target position, and a controller that is operably connected to the focusing means, the beam orientation sensor and the adjustment means. Also, X-ray sources including a target orientation sensor and a target adjustment means, wherein the controller is configured to cause the beam adjustment means and/or target adjustment means to adjust the relative orientation between the electron beam and the target.
Claims
1. A method for aligning an X-ray source, comprising: providing an electron beam directed towards a liquid jet target such that the electron beam interacts with the liquid jet target to generate X-ray radiation; scanning the electron beam over the liquid jet target; generating a signal indicating an orientation of the liquid jet target relative to an electron beam focus by monitoring a quantity indicative of an interaction between the electron beam and the liquid jet target as a function of electron beam position; and adjusting the orientation of the liquid jet target relative to the electron beam focus based on the generated signal; wherein the liquid jet target is generated by a nozzle and the method further comprises: generating an image of the liquid jet target by repeated scanning of the electron beam over the target and recording the quantity indicative of the interaction between the electron beam and the liquid jet target; adjusting the orientation of the target by moving the nozzle until a current image of the target correlates to a previously acquired image of a previous target.
2. The method according to claim 1, wherein the quantity indicative of an interaction between the electron beam and the liquid jet target is an intensity of the electron beam downstream from the liquid jet target.
3. The method according to claim 1, wherein the quantity indicative of an interaction between the electron beam and the liquid jet target is an intensity of the electrons scattered from the liquid jet target or an intensity of X-ray radiation generated by the interaction between the electron beam and the liquid jet target.
4. The method according to claim 1, wherein the step of adjusting is performed by means of a controller.
5. The method according to claim 1, wherein the target is adjusted in a direction along the electron beam.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The invention will now be described for the purpose of exemplification with reference to the accompanying drawings, on which:
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(9) All figures are schematic, not necessarily to scale, and generally only show parts that are necessary in order to elucidate the invention, wherein other parts may be omitted or merely suggested.
DETAILED DESCRIPTION
(10) An X-ray source 100 according to an embodiment of the invention will now be described with reference to
(11) The X-ray source 100 further comprises an electron source 110 configured to provide an electron beam e directed towards the interaction region I. The electron source 110 may comprise a cathode and an anode electrode (not shown in
(12) The liquid forming the liquid jet is collected by the collecting arrangement 163, and is subsequently recirculated by a pump via a recirculating path 164 to the liquid jet generator 160, where the liquid may be reused to continuously generate the liquid jet 162.
(13) A sensor arrangement, such as a beam orientation sensor 130 is here illustrated as part of the X-ray source 100. The beam orientation sensor 130 may be configured to monitor a relative position or orientation of the electron beam e and the target 162, and/or a quality measure indicating a performance of the X-ray source. The sensor 130 may be arranged to receive at least part of the electron beam e passing the liquid jet 162. The sensor may thus be an electron detector arranged behind the interaction region I as seen from a viewpoint of the electron source 110. In case the liquid jet 162 moves or changes shape, at least part of the electron beam e may pass the liquid jet 162 and interact with the electron detector 130. Thus, the electron detector 130 may monitor a quality measure indicating a relative orientation or alignment of the target 162 and the electron beam e.
(14) A controller, or processing unit 140 is here also illustrated as part of the X-ray source 100. The controller 140 may be arranged inside or outside the low pressure chamber 104, and the person skilled in the art appreciates that other possible arrangements of the processing unit 140 are possible within the scope of the appended claims. Thus, the controller 140 and the X-ray source 100 may be implemented in a single physical or logical entity, or as communicating parts of a distributed network.
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(16) As illustrated, the X-ray source 100 may comprise an electron source 110, comprising a cathode 112 and an anode electrode 114. The cathode 112 may be a hot cathode 112 which is heated to create a stream of electrons via thermionic emission. Further examples of cathodes 112 include a thermionic cathode, and a thermal-field or cold-field charged-particle source. The emitted electrons may then be accelerated towards the anode electrode 114 by means of an electric field applied between the cathode 112 and the anode electrode 114, and exit the electron source 110 through a hole 115 defined by the anode electrode 114. The anode electrode 114 may form part of an enclosure of the electron source 110, be arranged as a separate element, and/or form part of an arrangement of a plurality of electrodes generating a desired electric field for creating the electron beam e.
(17) The orientation of the cathode 112 and the anode electrode 114 may determine the orientation of the electric field that accelerates the emitted electrons. The orientation of the electric field and the position of the aperture 115 through which the resulting electron beam e is emitted from the electron source 110 may in turn define the direction, or trajectory, of the electron beam e. Thus, by changing the relative orientation between the anode electrode 114 and the cathode 112, the orientation of the electron beam e may be controlled. In the present embodiment, this may be performed by means of an adjustment means 120, such as an adjustment screw 120 operated by a controller 140. The adjustment screw 120 may be configured to adjust a position of the cathode 112 in relation to the anode electrode 114. The adjustment may for example be realized by tilting, or rotating, the cathode 112 so as to change the position from which the electrons are emitted. In the present example, the adjustment means 120 is arranged within the vacuum chamber defined by the enclosure 102. The adjustment means 120 may however in some examples be arranged outside the vacuum chamber, from which it may be accessed without affecting the environment in the vacuum chamber. A more detailed example of an electron source 110 and adjustment means 120 will be discussed in connection with
(18) The X-ray source 100 may further comprise electron-optical means 150 configured to adjust the orientation of the electron beam e emitted from the electron source 110. The electron-optical means 150 may for example comprise one or several magnetic and electrostatic lenses and/or deflection plates arranged to act upon the electrons so as to affect their trajectories and thus the shape and orientation of the electron beam e. A correlation between the strength of the applied field and the effect on the electrons can be assumed, which allows for the strength of the applied field to be used as a measure of the degree to which the electron-optical means 150 affects the electron beam.
(19) The electron optical means 150 may comprise (see
(20) The electron-optical means 150 may be controlled by the controller 140 and may hence be used together with the adjustment means 120 of the electron source 110 to point the electron beam e in a desired direction. A particular example will now be described, in which the electron-optical means 150 is employed to verify and/or control the relative orientation between the cathode 112 and the anode electrode 114 of the electron source 110.
(21) In a first step, an initial setting of the adjustment means 120 is selected. The initial setting may for example be based on a stored setting, which may be a statistically determined first estimate, or used in a prior setting (for example the last known setting used prior to maintenance or replacement of the electron source 110). The initial setting of the adjustment means 120 results in an electron beam e having a certain trajectory. This trajectory can be adjusted by the electron-optical means 150, such that the electron beam e impacts on, or passes through, a desired position. The electron-optical means 150 may for example be employed to fine-tune the trajectory of the electron beam e such that it is given a correct alignment relative the target, or impacts a sensor 130 at a desired position.
(22) The contribution from the electron-optical means 150 may now be used by the controller to determine if the initial setting of the adjustment means 120 is acceptable or if it needs to be changed. The controller may base this decision on the following reasoning: A relatively low contribution from the electron-optical means 150 indicates that the initial setting of the adjustment means 120 is a relatively correct ansatz. In other words, the relative orientation between the cathode 112 and the anode electrode 114 of the electron source 110 results in an electron beam that has an initial orientation that only requires minor adjustments to fulfil an alignment criterion with respect to the intended target position. A relatively high contribution from the electron-optical means 150 indicates that the setting of the adjustment means 120 may be improved. Thus, the initial ansatz should be replaced by another setting that may result in an electron beam path that requires less fine-tuning by the electron-optical means 150 to achieve a desired orientation of the electron beam e.
(23) Hence, the controller 140 may use the adjustment means 120 and the electron-optical means 150 in a feedback loop for automatically aligning the electron beam e. The aligning may for example be performed in connection with service or maintenance of the X-ray source 100, and/or regularly during operation of the X-ray source 100 so as to maintain a high performance and to compensate for wear and ageing of the X-ray source 100.
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(25) The orientation of the flange 116 may be varied by adjustment means 120, such as a first and a second actuator 120 arranged to control an angular orientation of the cathode 112. The actuators 120 are illustrated in the cross section of
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(28) The alignment of the electron beam e relative the target J can be determined by scanning the beam over the target J by means of the deflection means 154 while recording the signal from the sensor downstream of the target J for each of a plurality of deflection-means settings U. Such a data set is plotted in
(29) It is emphasized that the recording of the sensor-signal values E need not be performed as a function of the settings of the electron-optical means 150. It may in fact be preferable to record the values for different relative alignments of the cathode and the anode electrode (not shown in
(30) The electron beam may be scanned over the sensor area by means of the deflection means 154 so that it is deflected out of the sensor area. In this way a setting of the deflection means corresponding to particular position of the electron beam may be determined or alternatively the position of the undeflected electron beam may be obtained. To decide if the alignment is sufficient, a change in position of the electron beam for two different focusing means (152) settings may be determined; provided this change is within a pre-determined range alignment may be considered good enough. The relative orientation between the cathode and the anode electrode may be adjusted until this criterion is fulfilled. Provided that the mechanical tolerances are sufficient a procedure that ensures predicted motion of the electron beam when the electron beam focus is changed may result in satisfactory performance, i.e. no further alignment of the electron beam may be required. This may simplify the electron optical means 150 in the sense that no alignment coils are needed.
(31) In an embodiment, the desired alignment of the electron beam is along the optical axis of the focusing lens. To achieve this the relative orientation between the cathode and the anode electrode may be adjusted until the motion of the electron beam is negligible when the electron beam focus is changed. Thus, in this embodiment the pre-determined range discussed above would correspond to a pre-determined limit value. In other words, the alignment may be adjusted until the difference in electron beam position for different focusing means settings is below a pre-determined limit value.
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(33) The liquid jet 262 may be collected and returned to the target generator 260 by means of a collecting reservoir 263 connected to a conduit system 264 and a pump 266, such as a high-pressure pump, adapted to raise the pressure of the liquid. The pressure may be at least 10 bar, and preferably at least 50 bar, for generating the liquid jet.
(34) The X-ray source may further comprise a target adjustment means 280 for adjusting the orientation of the target relative to the orientation of the electron beam e. The adjustment means 280 may be arranged within the enclosure 102 (not shown in
(35) In the present example illustrated in
(36) Still referring to
(37) The magnetic field generator 270 may in some examples be used as a target adjustment means for adjusting a shape or position of the target, preferably in the interaction region. Alternatively, or additionally, the magnetic field generator 270 may be used as a target orientation sensor configured to generate a signal indicating an orientation of the target 262. The sensor function may utilize the interaction between the target and the magnetic field to gain knowledge about an actual position of the target, or a change in position relative the magnetic field. The magnetic field generator 270 may be connected to the controller 140 so as to provide the controller 140 with information about the orientation of the target, and/or allow the controller 140 to use the magnetic field generator 270 as a target adjustment means for modifying the orientation of the target.
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(39) The camera 272 may be used to provide a coarse, initial alignment of the target after e.g. replacement of the nozzle 261. The coarse alignment may then be fine-tuned by any of the alignment procedure discussed above in connection with the previous embodiments.
(40) In some embodiments, the X-ray source may comprise a sensor for monitoring a quality measure indicating a performance of the X-ray source. The quality measure may for example relate to the characteristics of the generated X-ray radiation, such as intensity or brilliance. Further, the X-ray source may comprise a sensor indicating the interaction between the target and the electron beam e. The interaction may for example be characterized by the number of electrons scattered by the target, absorbed by the target or passing by the same, and the number of secondary electrons present in the chamber. The interaction may also be characterized by the generated X-ray radiation.
(41) The above parameters may be used to gain knowledge about the alignment between the target and the electron beam, and to determine how to operate the beam adjustment means and/or the target adjustment means.
(42) By providing a sensor area downstream of the target in the travelling direction of the electron beam the relative orientation between the electron beam and the target may be determined by scanning the electron beam over the target and measure the amount of electrons reaching the sensor area for different positions. Provided that the cross section of the electron beam is relatively small compared to the target, detecting the transitions from high to low current as the electron beam is obscured by the target, and correspondingly from low to high level as the electron beam is unobscured, may give a measure on target width as well as target position. A case, where the target generator has been replaced, will now be discussed as an illustrating example. By measuring the target position by means of scanning the electron beam over the target, a displacement of the target compared to the situation before the replacement may be determined. A displacement in a direction substantially perpendicular to the electron beam will result in a change in target position in that direction. A displacement in a direction along the electron beam will result in a change in apparent target width, provided the focus of the electron beam is not changed. By changing focus setting and repeating the scan it is possible to determine for which focus setting the target location corresponds to the minimum cross section of the electron beam. From this information the displacement in the direction of the electron beam may be obtained.
(43) Similar considerations as above may be applied if instead a current absorbed by the target, or electrons scattered off the target, are measured. An incoming electron may either miss the target, be absorbed by the target, or scatter off the target. Thus, anyone of these three quantities may be measured while scanning the electron beam over the target to determine target orientation. A controller may use this information to adjust target orientation accordingly.
(44) Another possibility may be to measure the X-ray radiation produced by the interaction between the electron beam and the target. By scanning the electron beam over the target the amounts of X-ray radiation will change from a small amount when the electron beam pass by the target to a large amount when the entire electron beam hits the target.
(45) The above parameters may be determined by different types of sensors. In some embodiments, the X-ray source may comprise a beam orientation sensor 130 arranged behind the target as seen in the direction of the electron beam e. The beam orientation sensor 130 may be used to determine the number of electrons passing by the target, and which therefore not contribute to the generation of X-ray radiation. The number of scattered electrons, or secondary electrons, may be detected by electron detectors, such as e.g. electrodes connected to ammeters, arranged within the chamber. Further, the generated X-ray radiation may be measured by X-ray sensitive detectors arranged outside the chamber.
(46) These sensors may be connected to the controller 140 so as to provide the controller 140 with information that can be used as feedback in an automated alignment process as described above.
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(48) Another embodiment of the method (not illustrated) may comprise the steps: emitting electrons from the cathode 112; accelerating the emitted electrons by means of the anode electrode 114 to form an electron beam e; scanning the electron beam over a sensor area by means of the deflector 154 for two different settings of the focusing means 152; determining a position difference of the electron beam for the two different focusing means settings; adjusting the relative orientation between the anode electrode and the cathode so that the position difference is below a pre-determined limit value.
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(50) In case the target is a liquid jet 262 generated by a nozzle 261, the signal indicating an orientation of the target relative to the electron beam may be generated by an imaging device 272 viewing the target. If so, the method may comprise at step of adjusting 740 the orientation of the target 262 by moving the nozzle 261 until a current image of the target correlates to a previously acquired image of a previous target.
(51) Alternatively, or additionally, the image indicating a position of the target 262 may be acquired by scanning 750 the electron beam e over the target 262.
(52) The person skilled in the art by no means is limited to the example embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims. In particular, X-ray sources and systems comprising more than one target or more than one electron beam are conceivable within the scope of the present inventive concept. Furthermore, X-ray sources of the type described herein may advantageously be combined with X-ray optics and/or detectors tailored to specific applications exemplified by but not limited to medical diagnosis, non-destructive testing, lithography, crystal analysis, microscopy, materials science, microscopy surface physics, protein structure determination by X-ray diffraction, X-ray photo spectroscopy (XPS), critical dimension small angle X-ray scattering (CD-SAXS), and X-ray fluorescence (XRF). Additionally, variations to the disclosed examples can be understood and effected by the skilled person in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.