Liquid capture apparatus for use with a vacuum sealer
11492164 ยท 2022-11-08
Assignee
Inventors
- Jeffrey W. Palese (N. Ridgeville, OH, US)
- Glenn Baker (Seven Hills, OH, US)
- Konstantin Nakovksi (Bedford Hts., OH, US)
- Thaddeus T. Brej (Rocky River, OH, US)
Cpc classification
B65B65/00
PERFORMING OPERATIONS; TRANSPORTING
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
B65B31/048
PERFORMING OPERATIONS; TRANSPORTING
B65B31/024
PERFORMING OPERATIONS; TRANSPORTING
B65B61/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B65/00
PERFORMING OPERATIONS; TRANSPORTING
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
B65B31/02
PERFORMING OPERATIONS; TRANSPORTING
B65B51/14
PERFORMING OPERATIONS; TRANSPORTING
B65B7/02
PERFORMING OPERATIONS; TRANSPORTING
B65B61/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus collects liquid in a vacuum bag for vacuum packaging a product, such as a food product, wherein a vacuum is drawn in the vacuum bag by a vacuum sealer, which also seals the vacuum bag after the vacuum is formed. The liquid collecting apparatus includes a housing configured to be placed in the vacuum bag between the product and an open end of the bag that is configured to be received in the vacuum sealer. The housing includes a side wall defining an interior space and at least one opening that extends through the side wall. The at least one opening is configured so that air drawn out of the vacuum bag can pass through the housing via the at least one opening and exit the vacuum bag through the open end, and liquid can enter the interior of the housing, but is prevented from escaping and thereby captured.
Claims
1. A method for vacuum packaging a product in a vacuum bag, comprising providing a liquid capture device for being positioned in an open end of the vacuum bag prior to drawing a vacuum in the vacuum bag, the liquid capture device comprising a reservoir for capturing liquid drawn from the product in response to the vacuum being drawn in the vacuum bag, wherein the liquid capture device has a length that can be adjusted to correspond to the width of the vacuum bag wherein providing a liquid capture device comprises: providing inner and outer housing parts, the inner housing part being received in the outer housing part and retained in the outer housing part by a frictional engagement that permits telescoping sliding movement of the inner housing part relative to the outer housing part along an axis, the inner and outer housing parts when assembled forming an adjustable length housing structure that defines an open interior space comprising a reservoir for collecting liquid, wherein each of the inner and outer housing parts comprises axially extending outer walls that encircle the axis, an open end, and an opposite closed end; inserting the open end of the inner housing part into the open end of the outer housing part such that the outer walls of the inner and outer housing parts defining an outer wall of the liquid capture device, and the closed ends of the inner and outer housing parts define opposite ends of the liquid capture device; providing a plurality of openings in the outer walls of both the inner and outer housing parts that provide fluid communication between the interior space and the environment outside the housing structure, wherein the plurality of openings are configured so that air drawn out of the vacuum bag can pass through the structure via the at least one opening and exit the vacuum bag through the open end, and liquid can enter the interior of the structure, but is prevented from escaping and thereby captured.
2. The method recited in claim 1, wherein providing a liquid capture device comprises providing a structure that defines an interior space including the reservoir, and providing at least one opening that extends through the structure and provides fluid communication between the interior space and the environment outside the structure, wherein the at least one opening is configured so that air drawn out of the vacuum bag can pass through the structure via the at least one opening and exit the vacuum bag through the open end, and liquid can enter the interior space of the structure and be captured in the reservoir, but is prevented from escaping and thereby captured.
3. The method recited in claim 2, wherein providing a structure further comprises providing a housing comprising a side wall that defines the interior space, the at least one opening extending through the side wall.
4. The method recited in claim 2, wherein providing a structure further comprises providing a housing comprising first and second housing parts connected to each other in a telescoping relationship so that the length of the housing can be adjusted.
5. The method recited in claim 2, wherein providing a structure further comprises providing a housing comprising having a generally flattened oval or oblong cross-sectional configuration.
6. The method recited in claim 2, wherein providing a structure further comprises providing a housing comprising having a generally flattened oval or circular cross-sectional configuration.
7. A method for vacuum packaging a product in a vacuum bag, comprising providing a liquid capture device for being positioned in an open end of the vacuum bag prior to drawing a vacuum in the vacuum bag, the liquid capture device comprising a reservoir for capturing liquid drawn from the product in response to the vacuum being drawn in the vacuum bag, wherein providing a liquid capture device comprises: providing inner and outer housing parts, the inner housing part being received in the outer housing part and retained in the outer housing part by a frictional engagement that permits telescoping sliding movement of the inner housing part relative to the outer housing part along an axis, the inner and outer housing parts when assembled forming an adjustable length housing structure that defines an open interior space comprising a reservoir for collecting liquid, wherein each of the inner and outer housing parts comprises axially extending outer walls that encircle the axis, an open end, and an opposite closed end; inserting the open end of the inner housing part into the open end of the outer housing part such that the outer walls of the inner and outer housing parts defining an outer wall of the liquid capture device, and the closed ends of the inner and outer housing parts define opposite ends of the liquid capture device; providing a plurality of openings in the outer walls of both the inner and outer housing parts that provide fluid communication between the interior space and the environment outside the housing structure, wherein the plurality of openings are configured so that air drawn out of the vacuum bag can pass through the structure via the at least one opening and exit the vacuum bag through the open end, and liquid can enter the interior of the structure, but is prevented from escaping and thereby captured.
8. The method recited in claim 7, wherein providing a liquid capture device further comprises providing a liquid capture device that is free from any additional structure within the open interior space of the housing structure.
9. The method recited in claim 7, wherein providing a liquid capture device comprises providing a liquid capture device that consists only of the inner housing part and the outer housing part.
10. The method recited in claim 7, wherein the outer wall of the liquid capture device comprises an upper wall, a lower wall, and opposite side walls that extend between the upper and lower walls, wherein the lower wall and portions of the side walls where the lower wall and side walls meet define the reservoir.
11. The method recited in claim 10, further comprising: configuring the upper and lower wall portions to be positioned adjacent opposite plies of the vacuum bag; configuring a first one of the side walls is configured to be positioned proximate the product in the vacuum bag, and configuring the other one of the side walls to be positioned proximate the open end of the vacuum bag; configuring the relative positions of the inner and outer housing parts to adjust axially so that the length of the liquid capture device is about equal to the width of the open end of the vacuum bag; and configuring the closed ends of the inner and outer housing parts to be tapered so as to be accommodated in the space of the vacuum bag where the opposite plies meet.
12. The method recited in claim 7, wherein the openings comprise narrow vertically extending slits in the side walls.
13. The method recited in claim 7, wherein the upper and lower walls are generally flat and the side walls are rounded and extend concavely outward.
14. The method recited in claim 7, further comprising configuring the inner housing part to include a longitudinal rib on an exterior surface that engages a longitudinal slot on an interior surface of the outer housing part.
15. The method recited in claim 7, further comprising configuring the closed ends of the inner and outer housing parts to have a tapered configuration.
16. The method recited in claim 7, further comprising configuring the outer wall of the liquid capture device is cylindrical.
17. The method recited in claim 7, further comprising configuring the outer wall of the liquid capture device to have one of a generally flattened oval cross-sectional configuration, a generally flattened oblong cross-sectional configuration, a generally circular cross-sectional configuration, and a bellowed configuration.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the invention, reference may be made to the accompanying drawings.
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DESCRIPTION OF EMBODIMENTS
(11) Referring to
(12) The vacuum sealer also includes a lid 30 that has an opened condition (
(13) Referring to
(14) During operation of the vacuum sealer 20, as air is drawn out of the vacuum bag 14 and the bag begins to compress around the food product 12, the food product can become squeezed by the bag, which can draw liquid or moisture out of the food product. This liquid can be drawn out of the vacuum bag 14 through the open end 16 of the bag. The presence of this liquid/moisture on the interior surfaces of the open end 16 of the vacuum bag 14 can prevent or otherwise cause the sealing of the bag to fail, in which case the vacuum formed therein will not be maintained. As a result, the food product needs re-packaging, which wastes both time and money. Additionally, the failure may be slight and may go unnoticed, in which case the vacuum could fail slowly over time, causing the food product to spoil.
(15) According to the invention, an apparatus 50 in the form of a liquid capture device prevents the passage of liquid to the open end 16 of the vacuum bag 14 while the vacuum is being formed, and thereby allows for forming a strong, air-tight seal of the bag in a consistent and repetitive manner. An example configuration of the liquid capture device 50 is illustrated in
(16) Referring to
(17) The liquid capture device 50 can be constructed out of any material suitable for use with food. The liquid capture device 50 can, for example, have a molded plastic construction. In one particular example, each of the housing parts 52, 54 can have a two-piece molded plastic construction in which the respective pieces snap together to form the part. The liquid capture device 50 has a generally flattened oval or oblong configuration when viewed in cross-section (see
(18) Referring to
(19) The end 16 of the bag 14 is then placed in the compartment 32 of the vacuum sealer 20 and the lid 30 is closed. The vacuum sealer 20 is operated in a normal, conventional manner and draws the air out of the vacuum bag 14. The air is drawn out of the vacuum bag 14, as illustrated generally by the arrows in
(20) When the air is removed from the vacuum bag 14 and the bag is drawn in against the liquid capture device 50, the capture device supports the bag against the vacuum formed in the bag. As a result, an open volume or reservoir 80 is formed inside the liquid capture device 50. The design and material construction of the liquid capture device 50 are selected such that the capture device can withstand the forces of the vacuum drawing the bag 14 against the housing parts 52, 54 and thereby maintain the reservoir 80 throughout vacuum formation and sealing of the open end 16 of the bag.
(21) Referring to
(22) Once the requisite vacuum is formed, the vacuum bag is sealed in the conventional manner, leaving the liquid capture device 50 sealed in the bag along with the food product 12. The liquid capture device 50 remains in the vacuum package until it is opened. Therefore, a liquid capture device 50 is required for every vacuum package. Advantageously, a two-piece molded plastic construction of the liquid capture device 50 relatively cheap, and the devices themselves are washable and reusable.
(23) From the above, it will be appreciated that the overall shape and general configuration is not critical to the performance of the liquid capture device. The important features are that air and liquid can enter the device, air can pass through the device, and that the device provides a liquid reservoir that collects the liquid. The liquid capture device provides structural support that is strong enough to withstand the vacuum forces urging it to collapse, thereby maintaining the reservoir. Thus, it will be appreciated that the liquid collection device 50 can have alternative configurations.
(24) One example of an alternative configuration of the liquid collection device is illustrated in
(25) In operation, the liquid collection device 100 functions identically to the liquid collection device 50 described above and illustrated in
(26) Another example of an alternative configuration of the liquid collection device is illustrated in
(27) Advantageously, this bellowed construction allows the overall length of the liquid collection device 150 to be adjusted. Much like a bellowed joint of a drinking straw, each bellow 152 of the liquid collection device 150 has a short length contracted condition and an extended length expanded condition. In
(28) Additionally, each of the bellow joints 152 are deformable, allowing them to bend. The bellow joints can thus serve as bend joints, which allow the liquid collection device 150 not only to be adjusted lengthwise, but also to be bent or otherwise deformed to follow a non-linear path.
(29) The liquid collection device 150 has a repetitive construction in which the bellow joints 152 are identical throughout its length. The length of the liquid collection device 150 is therefore easily customizable, depending on the application, i.e., vacuum bag size range. From this, it can be seen that the liquid collection device 150 can be constructed in a bulk length and then cut to the appropriate size.
(30) In operation, the liquid collection device 150 functions in a manner similar or identical to that described above with respect to the embodiments of
(31) Another example of an alternative configuration of the liquid collection device is illustrated in
(32) Due to its helical construction, the liquid collection device 200 of
(33) The liquid collection device 200 has a repetitive construction in which the coil turns 204 can be identical throughout its length. The length of the liquid collection device 200 is therefore easily customizable, depending on the application, i.e., vacuum bag size range. From this, it can be seen that the liquid collection device 200 can be constructed in a bulk length and then cut to the appropriate size.
(34) In operation, the liquid collection device 200 functions in a manner similar or identical to that described above with respect to the embodiments of
(35) Another example of an alternative configuration of the liquid collection device is illustrated in
(36) Due to its helical construction, the liquid collection device 250 of
(37) The liquid collection device 250 has a repetitive construction in which the coil turns 254 can be identical throughout its length. The length of the liquid collection device 250 is therefore easily customizable, depending on the application, i.e., vacuum bag size range. From this, it can be seen that the liquid collection device 250 can be constructed in a bulk length and then cut to the appropriate size.
(38) In operation, the liquid collection device 250 functions essentially identically to the embodiment of
(39) From the above, it will be appreciated that the illustrated embodiments relate to a structure that defines an interior space and provides at least one opening configured so that air drawn out of the vacuum bag can pass through the structure, and liquid can enter the interior of the structure, but is prevented from escaping and thereby captured. While aspects of the present invention have been particularly shown and described with reference to the preferred embodiment above, it will be understood by those of ordinary skill in the art that various additional embodiments may be contemplated without departing from the spirit and scope of the present invention.
(40) For example, while the liquid capture devices illustrated and described herein are shown as adjustable by telescoping, bending, stretching, deformation, etc., it will be appreciated that non-telescoping, fixed-length configurations are also possible. Since there are a finite number of vacuum bag sizes, these fixed-length liquid collection devices can be tailored for a specific bag size. This would further reduce the complexity of the design and reduce manufacturing steps in producing the device. For example, a fixed length liquid collection device could be manufactured as two molded plastic halves (split longitudinally) that snap together to produce the device.
(41) Additionally, alternative shapes and configurations can also be envisioned. For example, helical structures that are elliptical or polygonal in cross-section are also possible. Other aspects, objects, and advantages of the present invention can be obtained from a study of the drawings, the disclosure, and the appended claims.
(42) As a further alternative, any of the liquid collection/capture devices disclosed herein can be constructed of a hydrophilic polymer material. The hydrophilic polymer material is a polymer material with a chemical additive included during the molding process that changes the molecular composition of the polymer from a hydrophobic, i.e., liquid repelling, material to a hydrophilic material. The hydrophilic nature of the polymer material increases the attraction to the liquid drawn toward it in the vacuum sealing process, which thereby improves the collection of liquid in the interior chamber of the device.
(43) In one particular example configuration, the liquid collection/capture device can be constructed of a thermoplastic polymer or polymer blend, such as those disclosed in U.S. Pat. No. 9,777,407 B2, issued to 3M Innovative Properties, Inc. on Oct. 3, 2017, the disclosure of which is hereby incorporated by reference in its entirety. The hydrophilic nature of these polymers causes them to have a strong affinity to water. As a result, water is attracted to the hydrophilic polymer and becomes mixed with, dissolved in, or wetted by water, which is referred to herein generally as absorbing water.
(44) The liquid collection/capture device constructed of the hydrophilic polymer material is placed in the vacuum bag between the product and the open end of the bag being sealed. As the air is pulled from the bag during this vacuum sealing process, the liquid is drawn through the orifices to the interior chamber of the apparatus, where it is attracted to and absorbed by the hydrophilic polymer used to construct the device. Even when saturated, the device can still continue to collect liquids in the reservoir defined by the device housing. As a result, the device collects the liquid drawn toward the open end of the vacuum bag and prevents the liquid from entering the vacuum sealing area of the bag and the vacuum chamber of the vacuum sealer appliance.
(45) The liquid collecting and/or capturing function of the device is improved through the use of the additives to the polymer, which imparts an ionic modification to the molecular structure of the polymer, which changes the device material from hydrophobic to hydrophilic. Placing the device between the open end of the vacuum bag to be sealed and the product in the bag, the hydrophilic material construction of the device improves its function as a liquid collection barrier that prevents liquid from entering the vacuum sealing of the bag and preventing a good vacuum seal.