Retrofit Framing System for Metal Roof
20180209150 ยท 2018-07-26
Assignee
Inventors
- Thomas G. Diamond (Cleveland, OH, US)
- Qumrul Hasan (Cleveland, OH, US)
- John L. Pierson (Cleveland, OH, US)
Cpc classification
E04D3/24
FIXED CONSTRUCTIONS
International classification
E04D1/34
FIXED CONSTRUCTIONS
E04B7/04
FIXED CONSTRUCTIONS
E04B7/18
FIXED CONSTRUCTIONS
Abstract
An improved sub-structural roof construction component which provides support for exterior building metal roofing materials, which allows for standard components designed and manufactured in factory to be installed at jobsite, and which can accommodate variations required in the field. These framing components can be adjusted in field for height and can be rotated to fit the customer's roof design slope.
Claims
1-20. (canceled)
21. A method of constructing a new roofing structure over an existing roofing structure of a building, the method comprising: providing a roof framing assembly configured to provide sub-structural support for roofing materials over an existing roofing structure of a building, said roof framing assembly comprising: a top shaped element configured to provide a mounting surface for said roofing materials; a first vertical web element configured to connect to said top shaped element, said top shaped element configured to pivot on said first vertical web element when connected to said first vertical web element; and, a base element having a bottom surface configured to connect to said existing roofing structure; positioning a bottom portion of said base element on said existing roof structure; securing said base element to said existing roofing structure; vertically adjusting a height of said roof framing assembly to accommodate a desired height of said new roofing structure; rotationally adjusting a pitch and/or slope of said roof framing assembly to accommodate a desired pitch of said new roofing structure; and securing said new roofing structure to said top shaped element.
22. A method of constructing a new roofing structure over an existing roofing structure of a building, the method comprising: providing at least one roof framing assembly having a vertically adjustable height and having a free pitch rotation; positioning a bottom portion of the at least one roof framing assembly on the existing roofing structure of the building; securing the at least one roof framing assembly to the existing roofing structure of the building; vertically adjusting the height of the at least one roof framing assembly to accommodate the desired height of the new roofing structure; rotationally adjusting the pitch and/or slope of the at least one roof framing assembly to accommodate the desired pitch of the new roofing structure; sufficiently securing the at least one roof framing assembly in position; positioning the new roofing structure over the at least one roof framing assembly; and, securing the new roofing structure to the at least one roof framing assembly.
23. The method as defined in claim 22, wherein the at least one roof framing assembly further comprises: a top shaped element having at least one flat surface and designed to provide a mounting surface for the exterior building roofing materials, said top shaped element oriented in the horizontal plane; a first vertical web element having at least one flat surface and designed to connect to said top shaped element, said first vertical web element oriented in the vertical plane; a second vertical web element having at least one flat surface and designed to connect to said first vertical web element, said second vertical web element oriented in the vertical plane; and, a base element having at least one flat surface and designed to connect to the second vertical web element, and further designed to connect to the existing roofing structure of the building, said base element capable of providing an adjustable attachment to a building structural component, said base element oriented in the horizontal plane.
24. The method as defined in claim 23, wherein the top shaped element further comprises: a vertical portion capable of providing a mounting surface for attachment to the first vertical web portion; a first horizontal portion extending outwardly from an end of the vertical portion; a second horizontal portion extending outwardly from an end of the vertical portion opposite where the first horizontal portion and the vertical portion of the top shaped element meet; and, at least one preformed hole for alignment and/or ease of installing fasteners.
25. The method as defined in claim 24, wherein the top shaped element is further designed to be rotatable in the field so as to fit a desired roof slope.
26. The method of claim 23, wherein the first vertical web element further comprises: a vertical body portion capable of releasably securing attachment of the top shaped element; a first vertical portion extending outwardly from an end of the vertical body portion; a second vertical portion extending outwardly from an end of the vertical body portion opposite where the first vertical portion and the vertical body portion of the first vertical web element meet; at least one preformed hole for alignment and/or ease of installing fasteners; and, a calibrated radial slot capable of guiding the rotation of the top shaped element.
27. The method as defined in claim 23, wherein the second vertical web element further comprises: a vertical body portion capable of facilitating attachment of the first vertical web element thereto; a first vertical portion extending outwardly from an end of the vertical body portion; a second vertical portion extending outwardly from an end of the vertical body portion opposite where the first vertical portion and the vertical body portion of the second vertical web element meet; and, at least one slot capable of providing a means for height adjustment of the roof framing assembly.
28. The method as defined in claim 23, wherein at least a majority of the roof framing assembly is formed from an engineered light-gauge metal component.
29. A method of constructing a new roofing structure over an existing roofing structure of a building, the method comprising: providing at least one roof framing assembly capable of providing sub-structural support for exterior roofing materials over an existing roofing structure of a building, the assembly comprising: a top shaped element having a longitudinal element axis and an element portion and a first horizontal portion extending along said longitudinal axis, said element portion having a front and back side, said first horizontal portion extending outwardly from said front side of said element portion, said element portion including an element connection arrangement positioned between a first and second end of said element portion, said first horizontal portion configured to provide a mounting surface for the exterior building roofing materials; a first vertical web element having a longitudinal axis and a first web portion extending along said longitudinal first web axis, said first web portion having a front and back side and including a web connection arrangement configured to releasably connect to said element connection arrangement of said element portion, said web connection arrangement and said element connection arrangement when releasably connected together configured to enable said top shape element to be connected to said first vertical web element and to enable said top shape element to rotate about a rotation axis that is normal to said first web axis such that said top shape element can be positioned at a plurality of angles relative to said first vertical web, said back side of said element portion faces front side of said first web portion and said longitudinal element axis and said longitudinal first web axis are nonparallel to one another when said top shaped element is releasably connected to said first vertical web element; a second vertical web element having a second web portion extending along a longitudinal second web axis, said second vertical web element having a front and back side and including an adjustable connection arrangement to releasably connect to said first vertical web element and to enable said first vertical web to be secured to said second vertical web at different locations along a longitudinal length of said second vertical web, said longitudinal first web axis oriented parallel to said longitudinal second web axis when said first vertical web element is releasably connected to said second vertical web element; and, a base element having a base portion extending along a longitudinal base axis, said base portion connected to said second vertical web element such that said longitudinal base axis and said longitudinal second web axis are nonparallel to one another, said base element configured to connect to the existing roofing structure of the building; securing the at least one roof framing assembly to the existing roofing structure of the building; vertically adjusting the height of the at least one roof framing assembly to accommodate the desired height of the new roofing structure; rotationally adjusting the pitch and/or slope of the at least one roof framing assembly to accommodate the desired pitch of the new roofing structure; sufficiently securing the at least one roof framing assembly in position; positioning the new roofing structure over the at least one roof framing assembly; and, securing the new roofing structure to the at least one roof framing assembly.
30. The method as defined in claim 29, wherein said web connection arrangement includes an arcuate shaped slot and a fastener portion located in said first web portion, said fastener portion spaced from said arcuate shaped slot, a central axis of said fastener portion is positioned along said rotation axis, said fastener portion configured to engage a first element connector, and said element connection arrangement including first and second connector portions, said first element connector configured to connect to said element portion to said first web portion to via said first connector portion and said fastener portion to enable said top shaped element to rotate about said rotation axis, said arcuate shaped slot configured to receive a second element connector, said second element connector configured to form a second connection between said element portion and said first web portion via said second connector portion and said arcuate shaped slot, a portion of said second connection configured to move in and along said arcuate shaped slot when said top shaped element is rotated about said rotation axis, said slot configured to prevent said top shaped element from rotating 360 about said rotation axis, said first and second element connectors configured to secure said top shaped element in a single position relative to said first vertical web element after said top shaped element has been rotated to a desired position about said rotation axis.
31. The method as defined in claim 30, wherein said fastener portion is a circular shaped opening, said first web portion including a plurality of angle markers positioned adjacent to said arcuate shaped slot.
32. The method as defined in claim 29, wherein the top shaped element includes a second horizontal portion, said second horizontal portion extending outwardly from said front side of said element portion, said first and second horizontal portions positioned parallel to one another, at least one of said first and second fastener portions is a circular shaped opening.
33. The method as defined in claim 30, wherein the top shaped element includes a second horizontal portion, said second horizontal portion extending outwardly from said front side of said element portion, said first and second horizontal portions positioned parallel to one another, at least one of said first and second fastener portions is a circular shaped opening.
34. The method as defined in claim 29, wherein said adjustable connection arrangement of said second vertical web element includes a first web slot having a longitudinal length that is parallel to said longitudinal second web axis, said first vertical web element including a second web connection arrangement, said second web connection arrangement and said first web slot configured to receive a first web fastener, said first web fastener configured to move along a length of said first web slot when said first vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said first web fastener configured to secure said first vertical web element to a single position relative to said second vertical web when said first web fastener is in a fasten position.
35. The method as defined in claim 30, wherein said adjustable connection arrangement of said second vertical web element includes a first web slot having a longitudinal length that is parallel to said longitudinal second web axis, said first vertical web element including a second web connection arrangement, said second web connection arrangement and said first web slot configured to receive a first web fastener, said first web fastener configured to move along a length of said first web slot when said first vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said first web fastener configured to secure said first vertical web element to a single position relative to said second vertical web when said first web fastener is in a fasten position.
36. The method as defined in claim 33, wherein said adjustable connection arrangement of said second vertical web element includes a first web slot having a longitudinal length that is parallel to said longitudinal second web axis, said first vertical web element including a second web connection arrangement, said second web connection arrangement and said first web slot configured to receive a first web fastener, said first web fastener configured to move along a length of said first web slot when said first vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said first web fastener configured to secure said first vertical web element to a single position relative to said second vertical web when said first web fastener is in a fasten position.
37. The method as defined in claim 29, wherein said first vertical web element includes first and second flanges, said first vertical web element including first and second connector openings, said first and second flanges extending outwardly from a back side of said first web portion, said first connector opening positioned on said first flange, said second connector opening positioned on said second flange, said second vertical web element includes first and second flanges and first and second web slots, said first and second flanges extending outwardly from a front side of said second web portion, said first web slot positioned on said first flange, said second web slot positioned on said second flange, said first connector opening and said first web slot configured to receive a first web fastener, said first web fastener configured to move along a length of said first web slot when said first vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said second connector opening and said second web slot configured to receive a second web fastener, said second web fastener configured to move along a length of said second web slot when said second vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said first and second web fasteners configured to secure said first vertical web element to a single position relative to said second vertical web when said first and second web fasteners are in a fasten position.
38. The method as defined in claim 30, wherein said first vertical web element includes first and second flanges, said first vertical web element including first and second connector openings, said first and second flanges extending outwardly from a back side of said first web portion, said first connector opening positioned on said first flange, said second connector opening positioned on said second flange, said second vertical web element includes first and second flanges and first and second web slots, said first and second flanges extending outwardly from a front side of said second web portion, said first web slot positioned on said first flange, said second web slot positioned on said second flange, said first connector opening and said first web slot configured to receive a first web fastener, said first web fastener configured to move along a length of said first web slot when said first vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said second connector opening and said second web slot configured to receive a second web fastener, said second web fastener configured to move along a length of said second web slot when said second vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said first and second web fasteners configured to secure said first vertical web element to a single position relative to said second vertical web when said first and second web fasteners are in a fasten position.
39. The method as defined in claim 36, wherein said first vertical web element includes first and second flanges, said first vertical web element including first and second connector openings, said first and second flanges extending outwardly from a back side of said first web portion, said first connector opening positioned on said first flange, said second connector opening positioned on said second flange, said second vertical web element includes first and second flanges and first and second web slots, said first and second flanges extending outwardly from a front side of said second web portion, said first web slot positioned on said first flange, said second web slot positioned on said second flange, said first connector opening and said first web slot configured to receive a first web fastener, said first web fastener configured to move along a length of said first web slot when said first vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said second connector opening and said second web slot configured to receive a second web fastener, said second web fastener configured to move along a length of said second web slot when said second vertical web element is positioned at different locations along a longitudinal length of said second vertical web, said first and second web fasteners configured to secure said first vertical web element to a single position relative to said second vertical web when said first and second web fasteners are in a fasten position.
40. The method as defined in claim 37, wherein said first and second flanges of said first vertical web element positioned between said first and second flanges of said second vertical web element when said first vertical web element is connected to said second vertical web element.
41. The method as defined in claim 38, wherein said first and second flanges of said first vertical web element positioned between said first and second flanges of said second vertical web element when said first vertical web element is connected to said second vertical web element.
42. The method as defined in claim 39, wherein said first and second flanges of said first vertical web element positioned between said first and second flanges of said second vertical web element when said first vertical web element is connected to said second vertical web element.
43. The method as defined in claim 29, wherein said base portion of said base element includes a base connection arrangement to facilitate in connecting said base element to the existing roofing structure of the building, said base connection arrangement including first and second base slots positioned between a side edge of said base portion and said second vertical web element when said second vertical web element is connected to said base portion.
44. The method as defined in claim 30, wherein said base portion of said base element includes a base connection arrangement to facilitate in connecting said base element to the existing roofing structure of the building, said base connection arrangement including first and second base slots positioned between a side edge of said base portion and said second vertical web element when said second vertical web element is connected to said base portion.
45. The method as defined in claim 39, wherein said base portion of said base element includes a base connection arrangement to facilitate in connecting said base element to the existing roofing structure of the building, said base connection arrangement including first and second base slots positioned between a side edge of said base portion and said second vertical web element when said second vertical web element is connected to said base portion.
46. The method as defined in claim 29, wherein said base portion of said base element includes first and second flanges extending upwardly from a top surface of said base portion, first and second flanges positioned parallel to one another, said first and second flanges connected to said second vertical web element.
47. The method as defined in claim 30, wherein said base portion of said base element includes first and second flanges extending upwardly from a top surface of said base portion, first and second flanges positioned parallel to one another, said first and second flanges connected to said second vertical web element.
48. The method as defined in claim 39, wherein said base portion of said base element includes first and second flanges extending upwardly from a top surface of said base portion, first and second flanges positioned parallel to one another, said first and second flanges connected to said second vertical web element.
49. The method as defined in claim 29, wherein said web connection arrangement includes only one of said arcuate shaped slot and only one of said fastener.
50. The method as defined in claim 30, wherein said web connection arrangement includes only one of said arcuate shaped slot and only one of said fastener.
51. The method as defined in claim 39, wherein said web connection arrangement includes only one of said arcuate shaped slot and only one of said fastener.
52. The method as defined in claim 29, wherein said element portion includes first and second ends, said first vertical web element including first and second sides, said first end of said element portion extending beyond said first side of said vertical web element and said second end of said element portion extending beyond said second side of said vertical web element when a top shaped element is connected to said first vertical web element.
53. The method as defined in claim 30, wherein said element portion includes first and second ends, said first vertical web element including first and second sides, said first end of said element portion extending beyond said first side of said vertical web element and said second end of said element portion extending beyond said second side of said vertical web element when said top shaped element is connected to said first vertical web element.
54. The method as defined in claim 39, wherein said element portion includes first and second ends, said first vertical web element including first and second sides, said first end of said element portion extending beyond said first side of said vertical web element and said second end of said element portion extending beyond said second side of said vertical web element when said top shaped element is connected to said first vertical web element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Reference may now be made to the drawings, which illustrate various embodiments that the invention may take in physical form and in certain parts and arrangement of parts wherein:
[0045]
[0046]
[0047]
[0048]
DETAILED DESCRIPTION OF A NON-LIMITING EMBODIMENTS
[0049] Referring now to the drawings, wherein the showings are for the purpose of illustrating non-limiting embodiments of the invention only and not for the purpose of limiting the invention,
[0050] Referring now to
[0051] Top shaped element 20 is illustrated in
[0052] First vertical web element 40 is illustrated as having a vertical main portion 42, a first vertical side portion 44, and a second vertical side portion 48. Vertical main portion 42 is illustrated as being generally planar and rectangular in shape providing a front surface 54 and a rear surface 52. First vertical side portion 44 is illustrated as being connected approximately perpendicularly (e.g., about 80-100 and all values and ranges therebetween) at a first end of vertical main portion 42. Second vertical side portion 48 is illustrated as being connected approximately perpendicularly (e.g., about 80-100 and all values and ranges therebetween) at an end of vertical main portion 42 opposite where first vertical side portion 44 and vertical main portion 42 of first vertical web element 40 meet. The end of first vertical side portion 44 opposite where first vertical side portion 44 and the vertical main portion 42 meet is illustrated as having a flange 46 extending approximately perpendicular and outwardly therefrom. Flange 46 is illustrated as being generally rectangular and planar in shape. Similarly, the end of second vertical side portion 48 opposite where second vertical side portion 48 and vertical main portion 42 meet is illustrated as having a flange 50 extending approximately perpendicularly and outwardly therefrom. Flange 50 is illustrated as being generally rectangular and planar in shape. In operation, flanges 46, 50 can be configured to 1) at least partially frictionally engage with a portion of the second vertical web element 60, and/or 2) provide structural support to framing assembly 10 by improving the strength and rigidity properties of first vertical web element 40; however, this is not required.
[0053] With continued reference to
[0054] Vertical body portion 42 of first vertical web element 40 is illustrated in
[0055] Generally, hole and/or aperture 41 and slot 43 are configured to correspond with holes and/or apertures 30, 32, respectively. In operation, the front surface 28 of vertical portion 26 is configured to engage the substantially flat rear surface 52 of vertical body portion 42 such that hole and/or aperture 41 aligns with hole and/or aperture 30, and such that slot 43 aligns with hole and/or aperture 32. In such a configuration, fastener 12 can be inserted through hole and/or aperture 41 of first vertical web element 40 and subsequently through hole and/or aperture 30 of top shaped element 20. Similarly, fastener 14 can be inserted through slot 43 of first vertical web element 40 and subsequently through hole and/or aperture 32 of top shaped element 20. When fastener 12 is inserted through hole and/or aperture 41, fastener 12 can serve as a pivot point about which the top shaped element can rotate. A plurality of angle markers 45 are illustrated as being provided at or near slot 43 for the purpose of setting the top shaped element 20 at a specified angle relative to the first vertical web element 40. As illustrated in
[0056] Second vertical web element 60 is illustrated as having a vertical main portion 62, a first vertical side portion 64, and a second vertical side portion 66. The vertical main portion 62 is illustrated as being generally planar and rectangular in shape providing a front surface 68 and a rear surface 70. First vertical side portion 64 is illustrated as being connected approximately perpendicularly at a first end of vertical main portion 62. Second vertical side portion 66 is illustrated as being connected approximately perpendicularly to an end of vertical main portion 62 opposite where first vertical side portion 64 and vertical main portion 62 of second vertical web element 60 meet. As such, second vertical web element 60 is illustrated as being generally U-shaped, C-shaped, or [-shaped; however, other or alternative shapes can be used.
[0057] First vertical side portion 64 is illustrated as being generally planar and rectangular in shape, and as having a slot 65 therein. Slot 65 is illustrated as extending lengthwise from a bottom end (i.e., an end closer to ground-level) of first vertical side portion 64 to an upper end (i.e., an end away from ground-level) of first vertical side portion 64. Similarly, second vertical side portion 66 is illustrated as being generally planar and rectangular in shape, and as having a slot 67 therein. Slot 67 is illustrated as extending lengthwise from a bottom end (i.e., an end closer to ground-level) of first vertical side portion 64 to an upper end (i.e. an end away from ground-level) of first vertical side portion 64. Generally, slots 65, 67 are configured to facilitate movement of fasteners 16, 18, respectively, therethrough.
[0058] Base plate element 80 is illustrated as being substantially planar and as having a generally rectangular shape providing a top surface 82 and a bottom surface 84. As illustrated in
[0059] With reference to
[0060]
[0061] As illustrated in
[0062] Referring now to
[0063] The framing assembly 110 is illustrated as having a top shaped element 120, a first vertical web element 140, a second vertical web element 160, and a base element 180. Generally, the top shaped element 120 of
[0064] Top shaped element 120 is illustrated in
[0065] First vertical web element 140 is illustrated as having a vertical main portion 142, a first vertical side portion 144, and a second vertical side portion 148. Vertical main portion 142 is illustrated as being generally planar and rectangular in shape providing at least a front surface 154. First vertical side portion 144 is illustrated as being connected approximately perpendicularly (e.g., about 80-100) and as extending outwardly from a first end of vertical main portion 142. Second vertical side portion 148 is illustrated as being connected approximately perpendicularly (e.g., about 80-100) and extending outwardly from an end of vertical main portion 142 opposite where first vertical side portion 144 and vertical main portion 142 of first vertical web element 140 meet. The end of first vertical side portion 144 opposite where first vertical side portion 144 and the vertical main portion 142 meet is illustrated as having a flange 146 extending approximately perpendicular and outwardly therefrom. Flange 146 is illustrated as being generally rectangular and planar in shape. Similarly, the end of second vertical side portion 148 opposite where second vertical side portion 148 and vertical main portion 142 meet is illustrated as having a flange 150 extending approximately perpendicularly and outwardly therefrom. Flange 150 is illustrated as being generally rectangular and planar in shape. In operation, flanges 146, 150 can be configured to 1) at least partially frictionally engage with a portion of the second vertical web element 160, and/or 2) provide structural support to framing assembly 110 by improving the strength and rigidity properties of first vertical web element 40; however, this is not required.
[0066] With continued reference to
[0067] Vertical body portion 142 of first vertical web element 140 is illustrated in
[0068] Second vertical web element 160 is illustrated as having a vertical main portion 162, a first vertical side portion 164, and a second vertical side portion 166. The vertical main portion 162 is illustrated as being generally planar and rectangular in shape providing at least a front surface 168. First vertical side portion 164 is illustrated as being connected approximately perpendicularly and extending outwardly from a first end of vertical main portion 162. Second vertical side portion 166 is illustrated as being connected approximately perpendicularly and extending outwardly from an end of vertical main portion 162 opposite where first vertical side portion 164 and vertical main portion 162 of second vertical web element 160 meet. As such, second vertical web element 160 is illustrated as being generally U-shaped or [-shaped; however, other or alternative shapes can be used.
[0069] First vertical side portion 164 is illustrated as being generally planar and rectangular in shape, and as having a slot therein. The slot of first vertical web element 164 is illustrated as extending lengthwise from a bottom end (i.e., an end closer to ground-level) of first vertical side portion 164 to an upper end (i.e., an end away from ground-level) of first vertical side portion 164. Similarly, second vertical side portion 166 is illustrated as being generally planar and rectangular in shape, and as having a slot 167 therein. Slot 167 is illustrated as extending lengthwise from a bottom end (i.e., an end closer to ground-level) of first vertical side portion 164 to an upper end (i.e., an end away from ground-level) of first vertical side portion 164.
[0070] Base element 180 is illustrated in
[0071] Framing assembly 110 is illustrated in
[0072] It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained, and since certain changes may be made in the constructions set forth without departing from the spirit and scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. The invention has been described with reference to preferred and alternate embodiments. Modifications and alterations will become apparent to those skilled in the art upon reading and understanding the detailed discussion of the invention provided herein. This invention is intended to include all such modifications and alterations insofar as they come within the scope of the present invention. It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described and all statements of the scope of the invention, which, as a matter of language, might be said to fall therebetween.