Device and method for removing a workpiece part from the rest of the workpiece
11491532 ยท 2022-11-08
Assignee
Inventors
Cpc classification
B21D43/287
PERFORMING OPERATIONS; TRANSPORTING
B21D45/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D43/00
PERFORMING OPERATIONS; TRANSPORTING
B21D28/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Methods and devices for removing a workpiece part from a remaining workpiece, comprise a holding apparatus that is moveable in a removal direction and switchable between a fixing state for fixing the workpiece part to the holding apparatus and a release state for releasing the workpiece part from the holding apparatus. The holding apparatus has at least one electrically conductive first contact element for contacting the workpiece part at one or more first contact points and at least one electrically conductive second contact element for contacting the workpiece part at one or more second contact points. The device also has a sensor apparatus that uses the contact elements to check, in a first check state, the complete separation of the workpiece part from the remaining workpiece and to check, in a second check state, fixing of the workpiece part to the holding apparatus being in the fixing state.
Claims
1. A device for removing an electrically conductive workpiece part from an electrically conductive remaining workpiece, the device comprising: a holding apparatus that is moveable in a removal direction and configured to be switched between a fixing state for fixing the workpiece part to the holding apparatus and a release state for releasing the workpiece part from the holding apparatus, wherein the holding apparatus comprises: at least one first electrically conductive contact element for contacting the workpiece part at one or more first contact points, and at least one second electrically conductive contact element for contacting the workpiece part at one or more second contact points; and a sensor apparatus in communication with the at least one first and the at least one second contact element and configured, in a first check state, to determine if there is complete separation of the workpiece part from the remaining workpiece and to determine an electrical resistance between one or both of the at least one first contact element and the at least one second contact element, and a reference potential, and to determine, in a second check state, if the workpiece part is fixed to the holding apparatus while the holding apparatus is in the fixing state.
2. The device of claim 1, wherein the sensor apparatus is configured to, in the second check state, determine an electrical resistance between the at least one first contact element and the at least one second contact element.
3. The device of claim 1, wherein the holding apparatus comprises a plurality of holding elements for fixing the workpiece part, the holding elements being configured to be switched between a fixing state for fixing the workpiece part and a release state for releasing the workpiece part.
4. The device of claim 3, wherein the holding elements are suction grippers.
5. The device of claim 1, wherein one or both of the at least one first contact element and the at least one second contact element are located at a holding element.
6. The device of claim 5, wherein one or both of the at least one first contact element and the at least one second contact element are located between the holding elements.
7. The device of claim 1, wherein the at least one first contact element alternates with the at least one second contact element in at least one direction perpendicular to the removal direction.
8. The device of claim 1, wherein one or both of the at least one first contact element and the at least one second contact element comprise resilient contact pins for contacting the workpiece part or the remaining workpiece.
9. The device of claim 1, wherein the holding apparatus comprises a plurality of first contact elements and a plurality of second contact elements that are respectively connected to one another by conductive tracks of a same circuit board.
10. The device of claim 1, further comprising at least one lift-out device that is movable in the removal direction for removing the workpiece part from the remaining workpiece, wherein the workpiece part is held during at least part of the removal between the at least one lift-out device and the holding apparatus.
11. A processing machine for the separating machining of plate-like, electrically conductive workpieces by a machining tool, comprising: a laser beam source that emits a laser beam; a device for removing a workpiece part that is separated from a remaining workpiece during separating machining with the laser beam, the device comprising: a holding apparatus that is moveable in a removal direction and configured to be switched between a fixing state for fixing the workpiece part to the holding apparatus and a release state for releasing the workpiece part from the holding apparatus, wherein the holding apparatus comprises: at least one first electrically conductive contact element for contacting the workpiece part at one or more first contact points, and at least one second electrically conductive contact element for contacting the workpiece part at one or more second contact points; and a sensor apparatus in communication with the at least one first and the at least one second contact element and configured, in a first check state, to determine if there is complete separation of the workpiece part from the remaining workpiece and to determine an electrical resistance between one or both of the at least one first contact element and the at least one second contact element, and a reference potential, and to determine, in a second check state, if the workpiece part is fixed to the holding apparatus while the holding apparatus is in the fixing state.
12. A method for removal of a workpiece part from a remaining workpiece using a device, the method comprising: contacting the workpiece part at one or more first contact points with one or more first contact elements as well as contacting the workpiece part at one or more second contact points with one or more second contact elements, wherein the one or more first contact elements and the one or more second contact elements are positioned on a holding apparatus and are connected to a sensor apparatus, moving the workpiece part in a removal direction, switching the holding apparatus into a fixing state for fixing the workpiece part to the holding apparatus, and detecting if there is complete separation of the workpiece part from the remaining workpiece, detecting an electrical resistance between one or both of the one or more first contact elements and the one or more second contact elements, and detecting a reference potential in a first check state of the sensor apparatus and checking if the workpiece part is fixed to the holding apparatus in a second check state of the sensor apparatus, wherein the device comprises a holding apparatus that is moveable in a removal direction and configured to be switched between the fixing state and a release state for releasing the workpiece part from the holding apparatus.
13. The method of claim 12, wherein, in the second check state an electrical resistance is determined between the one or more first contact elements and the one or more second contact elements.
Description
DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION
(5)
(6) The guide structure 4 reaches over a two-piece workpiece table 9 on which a metal sheet 2 rests before, during and after the cutting machining. The metal sheet 2 is processed by cutting by the laser cutting head 6 of the processing machine 1. The metal sheet 2 rests on the workpiece table 9 at the time. Dross, dust, and smoke formed during the machining are sucked away by a purging device (e.g., a suction box, not illustrated) connected to a fan and located underneath the machining region between the two parts of the workpiece table 9. After the metal sheet has been processed, workpiece parts that have been cut free by the laser cutting head 6 are separated from a remaining workpiece that is also generated by machining the metal plate (e.g., the remaining grid), and are then carried away out of the immediate vicinity of the processing machine 1.
(7) A metal sheet movement unit 10, illustrated in a highly schematic form in
(8) The metal sheet 2 is positioned by the metal sheet movement unit 10 for being processed in the working region of the laser cutting head 6. The metal sheet 2 can be moved in the direction of the double arrow 12 by the metal sheet movement unit 10 during the machining. Additional movements transverse to the direction of the double arrow 12 are carried out by the laser cutting head 6 in the direction of the double arrow 7. The laser cutting head 6 moreover has an additional axis that permits short, highly dynamic movements of the laser cutting head 6 in the direction of the double arrow 8, and thus in the direction of movement of the metal sheet movement unit 10.
(9) With a subsequent separating cut, the laser cutting head 6 cuts a workpiece part 14 (shown in
(10) The relationships illustrated in
(11) A plate-like workpiece support 17 of the workpiece table 9 supports the remaining workpiece 15 and the workpiece part 14. The workpiece support 17 is provided with bristles or rollers on its upper side that enable movement of the metal sheet 2 being machined over the stationary workpiece support 17 without rubbing or causing scratches, as is known in the art. The support positions of the machined metal sheet 2 on the bristles or rollers of the workpiece support 17 define a workpiece plane 18 of the workpiece support 17 shown in
(12) As can be seen from
(13) The lift-out devices 22, 23 can be adjusted by a lift-out movement unit 26 parallel to the support plane 18 to any desired location underneath the workpiece support 17. For this purpose, the lift-out movement unit 26 includes a longitudinal rail 27, along which the lift-out devices 22, 23 can be moved by motors. A drive motor 28 of the lift-out devices 22, 23 can be seen in
(14) The holding apparatus 24, 25 of the counterholder unit 21 can, in a corresponding manner, approach any desired location at the processed metal sheet 2 parallel to the support plane 18, and raised and lowered perpendicularly to the support plane 18. A holding apparatus movement unit 31 includes a longitudinal rail 32 along which the counterholder 24, 25 can be positioned by motors. Together with the counterholders 24, 25, the longitudinal rail 32 is movable by motors along a pair of cross-rails 33, 34 which for their part run perpendicular to the longitudinal rail 32 and can be raised and lowered in a vertical direction together with the longitudinal rail 32 and the holding apparatus 24, 25 that are guided on it.
(15) All the primary functions of the processing machine 1, and thereby all the primary functions of the device 16, are numerically controlled. A numerical control unit 35 used for this purpose is illustrated in
(16)
(17) A suction chamber (not illustrated) in the interior of each individual suction collar 40 can be connected to a vacuum generator via a switchable valve. The valves are open in
(18) The first of the two lift-out devices 22, 23 has, as shown in
(19) The piston-cylinder units in the interior of the lift-out housing 46 can be controlled separately, and can be connected, independently of one another, to a source of pressure. Through actuation of the piston-cylinder units, the lift-out pins 47 are extended in a vertical direction out of the lift-out housing 46 or retracted into the lift-out housing 46. The cross-section of the lift-out pins 47 corresponds to the cross-section of the through-holes 19 at the workpiece surface 17 (see
(20) The removal process of the workpiece part 14 out of the remaining workpiece 15 is described below with reference to
(21) The lift-out movement unit 26 underneath the workpiece support 17 is actuated under numerical control in such a way that the lift-out device 22 approaches a lift-out position underneath the workpiece part 14. Simultaneously with the positioning of the lift-out device 23, the holding apparatus 24 on the opposite side of the workpiece support 17 is moved through numerically controlled actuation of the holding apparatus movement unit 31 into a position above the workpiece part 14 that is located in the discharge position. The relationships of
(22) The vacuum generator of the holding apparatus 24 is initially switched off; the suction grippers 39 at the holding apparatus 24 are at a distance from the workpiece part 14 and also from the remaining workpiece 15 that is also in a discharge position. The suction grippers 39 are accordingly in an out-of-function state, and the holding apparatus 24 in a release state. In this functional state, the holding apparatus 24 is lowered by an appropriate vertical movement of the holding apparatus movement unit 31, and placed on the metal sheet 2, or on the workpiece part 14 and the remaining workpiece 15. The suction collars 40 of the suction grippers 39 are thus compressed and consequently more strongly folded and pushed back into the interior of the holes 38 at the support plate 37 of the holding apparatus 24, until finally the support plate 37 of the holding apparatus 24 comes to lie on the surface of the metal sheet 2.
(23) After this, those lift-out pins 47 of the lift-out device 22 that lie underneath the workpiece part 14, and for which the workpiece part 14 is accessible through the through-holes 19 of the workpiece support 17 are actuated. The other lift-out pins 47 of the lift-out device 23 retain their initial position. With the lift-out pins 47 extended out of the lift-out housing 46, the lift-out device 22 is raised through an appropriate lifting movement of the lift-out movement unit 26 into the position of
(24) A control signal has the effect that the lift-out device 22 and the holding apparatus 24 are moved synchronously by the lift-out movement unit 26 and the holding apparatus movement unit 31 with a removal movement in the removal direction Z. The finished part 14, which was initially in the plane of the remaining workpiece 15, is lifted here out of the remaining workpiece 15 (
(25) A value for the magnitude of the lifting movement is determined, for example by a displacement measuring system of the numerical control of the device 16. On this basis it is ensured that the suction grippers 39 next to the workpiece part 14 and protruding beyond the support plate 37 of the holding apparatus 24 also have a significant clearance from the surface of the remaining workpiece 15 remaining on the workpiece support 17. The vacuum generator of the holding apparatus 24 is switched on. As a result of this, those suction grippers 39 that abut the workpiece part 14 are switched from the out-of-function state into a functioning state. The holding apparatus 24 is thus transferred out of the release state into the fixing state in which the workpiece part 14 is held or fixed to the holding apparatus 24.
(26) If the workpiece part 14 is fixed to the holding apparatus 24, the lift-out pins 47 that previously impinged upon the workpiece part 14 are withdrawn into the lift-out housing 46 of the lift-out device 23. The lift-out device 23 is lowered through an appropriate lowering movement of the lift-out movement unit 26 into the position of
(27) As can be seen in
(28) Connecting contacts of the two perforated plates 42, 44 are detected by a sensor apparatus 45. A first resistance measuring device W1 and a second resistance measuring device W2 are in the sensor apparatus 45. The first resistance measuring device W1 is used in a first check state P1 of the sensor apparatus 45 to determine a resistance R1 between the first and second contact elements 41, 43 and a reference potential, which in the illustrated example is the ground potential M of the device 16, or of the processing machine 1. The second resistance measuring device W2 serves to determine a resistance R2 between the first contact elements 41 and the second contact elements 43 in a second check state P2 of the sensor apparatus 45. A first switch S1 is connected in parallel with the second resistance measuring device W2, and a second switch S2 is connected in series with the first resistance measuring device W1 and the first or second contact elements 41, 43.
(29) The first contact element 41 and the second contact elements 43 include resilient contact pins 41a, 43a that abut each a first contact point K1 or second contact points K2 at the workpiece part 14 with their free ends.
(30) The sensor apparatus 45 makes it possible to check whether the workpiece part 14 has been fully separated from the remaining workpiece 15, or whether an electrically conductive connection still exists between the workpiece part 14 and the remaining workpiece 15. For this purpose the sensor apparatus 45 is operated in a first check state P1 illustrated in
(31) In the event that the workpiece part 14 and the remaining workpiece 15 still have contact to one another, current can flow from the workpiece part 14 through the remaining workpiece 15 to the ground potential of the processing machine 1. A very small electrical resistance R1 is measured in this case. If the workpiece part is fully separated from the remaining workpiece 15 and lifted out, a closed electrical circuit does not form, and a large resistance R1 is determined between the first and the second contact elements 41, 43 and the ground potential.
(32) It is thus possible to recognize whether the workpiece part 14 has been fully separated from the remaining workpiece 15 on the basis of the value of the measured first resistance R1. In the case of a fault (the workpiece part 14 is still connected to the remaining workpiece 15), the lift-out process can be repeated, or a fault signal can be output. In the case in which the workpiece part 14 has been fully separated from the remaining workpiece 15, the removal of the workpiece part 14 can be continued.
(33) The sensor apparatus 45 also makes possible a check as to whether the workpiece part 14 is in fact fixed to the holding apparatus 24 while it is in the fixing state. The sensor apparatus 45 is operated for this purpose in a second check state P2, in which the first switch S1 and the second switch S2 are open, as is illustrated in
(34) As illustrated in
(35) The way in which the removal device 16 functions was described above with reference to a processing machine 1 with a combined movement of the workpiece 2 and of the laser cutting head 6. The removal device can, however, also be employed in an analogous manner at a processing machine in which the workpiece is stationary during the machining and is, for example, on a bridge support that can be moved into the processing region of the machine and out of it with the aid of a pallet changer.
(36) If the removal device 16 is used for the automation of such a flying optics machine, this is also possible without an additional lift-out device. To remove a workpiece part from the remaining workpiece, the holding apparatus 24 is in this case first placed on the surface of the workpiece part 14, after which the vacuum generator of the holding apparatus 24 is switched on. The holding apparatus 24 is thus transferred from the release state into the fixing state in which the workpiece part 14 is held or fixed on the holding apparatus 24. To prevent the remaining workpiece 15 being fixed to the holding apparatus 24, the holding elements 39 can, for example, be implemented as active suction units whose opening state can be changed by a controller. The holding apparatus 24 can alternatively be adapted to the shape of the workpiece parts 14 to be removed in such a way that holding elements 39 are only in the region of the workpiece part 14. A support plate 37 is not necessary in this example.
(37)
(38) As an alternative to the example shown in
Other Embodiments
(39) A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.